Toro Groundsmaster 228–D Operator's Manual
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Toro Groundsmaster 228–D Operator's Manual

Toro Groundsmaster 228–D Operator's Manual

2 wheel drive traction unit
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Form No. 3327–292
Groundsmaster 228–D
2 Wheel Drive Traction Unit
Model No. 30241–210000001 and Up
Operator's Manual
Domestic English (EN)

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Summary of Contents for Toro Groundsmaster 228–D

  • Page 1 Form No. 3327–292 Groundsmaster 228–D 2 Wheel Drive Traction Unit Model No. 30241–210000001 and Up Operator’s Manual Domestic English (EN)

  • Page 2: Table Of Contents

    Check Engine Oil ......The Toro General Commercial Products Warranty . . . Check Cooling System .

  • Page 3: Introduction

    Authorized Service decals applied), and ANSI B71.4-1999 specifications in Dealer or Toro Customer Service and have the model and effect at the time of production when and equipped with serial numbers of your product ready. Figure 1 illustrates rear weight as listed in the weight chart.
  • Page 4 insufficient wheel grip; Mow only in daylight or in good artificial light. being driven too fast; Before attempting to start the engine, disengage all blade attachment clutches, shift into neutral, and engage inadequate braking; the parking brake. the type of machine is unsuitable for its task; Do not put hands or feet near or under rotating parts.

  • Page 5: Toro Riding Mower Safety

    The following list contains safety information specific to Keep all nuts, bolts and screws tight to be sure the Toro products or other safety information that you must equipment is in safe working condition. know that is not included in the CEN, ISO, or ANSI...

  • Page 6: Maintenance And Storage

    Before starting the engine, sit on the seat. engine. Keep everyone away. Using the machine demands attention. To prevent loss To ensure safety and accuracy, have an Authorized Toro of control: Distributor check the maximum engine speed with a – Do not drive close to sand traps, ditches, creeks, or tachometer.

  • Page 7: Safety And Instruction Decals

    Vibration Level Whole Body This unit does not exceed a vibration level of .5 m/s at the Hand-Arm posterior based on measurements of identical machines per This unit does not exceed a vibration level of 2.5 m/s at ISO 2631 procedures. the hands based on measurements of identical machines per ISO 5349 procedures.
  • Page 8 93–7822 1. Danger 3. Fill fuel tank to 1” from bottom of filler neck 2. See Operator’s manual 105–2512 Apply over 105–2510 for CE 1. Read operator’s manual 4. Thrown object for starting instructions hazard–keep bystanders away 2. Danger–Read operator’s manual 5.
  • Page 9 93-7276 1. Explosion hazard—wear eye protection. 2. Caustic liquid hazard—flush with water and seek first aid. 100–6581 3. Fire hazard—no sparks, flame, or smoking 4. Poison—keep children a safe distance from the battery. 1. To lock parking 2. To unlock parking brake–Latch pedals brake–step on brake together, apply brake...
  • Page 10 93–7834 1. No step 5. Danger – Shut off PTO prior to raising decks 2. Traction pedal 93–7833 6. Danger – Do not operate 3. Traction–forward decks when they are in 4. Traction–reverse 1. Throttle control 5. Tipping hazard–Lower raised position deck when going down 2.
  • Page 11 Part No. 104–3484 1. See the operator’s manual Part No. 105–0054 1. Headlights–off 3. PTO–off 5. Engine coolant temperature 7. Engine–stop 2. Headlights–on 4. PTO–on 6. Engine–start...

  • Page 12: Specifications

    Specifications Note: Specifications and design subject to change without notice. General Specifications Kubota three cylinder, 4 cycle liquid cooled diesel engine. 26 hp @ 3000. Engine Engine governed to 3200–3250 rpm high idle, no load. Air Cleaner Heavy duty remote mounted. Fuel Tank Capacity 8.5 gal.

  • Page 13: Measurements

    Measurements Length 82 in. Width (Rear Wheels) 47 in. Height 50 in. Weight 1185 lb. Optional Equipment 52” Side Discharge Cutting Unit Model No. 30555 52” Rear Discharge Cutting Unit Model No. 30568 62” Side Discharge Cutting Unit Model No. 30551 62”...

  • Page 14: Setup

    Cotter pin 3/16 x 1–1/2” Brake return springs Mount to deck lift arms Ignition & hood latch key Decals–CE Apply to machine for CE Operator’s Manual (Traction Unit) Parts Catalog CE Certificate Registration card Fill out and return to Toro...

  • Page 15: Install Rear Wheels

    Seat Kit, Model No. 30624, Standard Seat Warning 1. Attach “U” springs to seat mounting brackets with (4) capscrews and flange nuts as shown in figure 3. PTO universal shaft is attached to traction unit frame. DO NOT ENGAGE PTO without first removing universal shaft or coupling it to a suitable implement.
  • Page 16 4. Hold mounting plate in upright position with support 6. Secure front slot of seat springs to traction unit front rod (Fig. 5). mounting holes with adjustment handles and flatwashers (Fig. 3 & 5). 7. Connect seat switch connector to traction unit wire harness connector.

  • Page 17: Install Manual Tube

    Note: Make sure battery cables are routed away from any sharp edges or moving parts. 4. Coat the terminal with sealant such as Grafo 112X, Toro Part No. 505-47 and install the rubber boot onto positive terminal. Check Tire Pressure The tires are over–inflated for shipping.

  • Page 18: Install Rear Weight

    Install Rear Weight Two Wheel Drive Groundsmaster 228–D Series Traction Units comply with ANSI B71.4–1999 Standard when equipped with rear weight. Use chart below to determine combinations of weight required. Order parts from your local Authorized Toro Distributor. Rear Left Side Weight...

  • Page 19: Before Operating

    Before Operating 1. Check level of coolant in expansion tank. Coolant level should be between the marks on side of tank. Check Engine Oil The engine is shipped with 4 qt (3.8 l) of oil in the crankcase; however, level of oil must be checked before and after the engine is first started.

  • Page 20: Fill Fuel Tank

    The axle housing acts as the reservoir for the system. The Fill Fuel Tank transmission and axle housing are shipped from the factory with approximately 5 quarts (4.7 l) of SAE 10W-30 engine Danger oil. However, check level of transmission oil before engine is first started and daily thereafter.

  • Page 21: Controls

    Controls left brake pedal so that it locks together with the right pedal. Next, push down fully on both pedals and pull parking brake knob out (Fig. 16) then release the pedals. To release parking brake, depress both pedals until parking Service Brakes brake knob retracts.

  • Page 22: Hour Meter

    After cutting unit is raised, allow lift lever to move to the Throttle TRANSPORT position. Cutting unit must be raised when Throttle (Fig. 19) is used to operate engine at various driving from one work area to another. speeds. Moving throttle forward increases engine speed — FAST;...

  • Page 23: Operation

    Operation Bleeding Fuel System 1. Park the machine on a level surface. Make sure fuel Note: Determine the left and right sides of the machine tank is at least half full. from the normal operating position. 2. Unlatch and raise hood. Starting/Stopping Engine Danger Important...

  • Page 24: Checking Interlock System

    Unit Operating Characteristics In an emergency, the traction unit can be pushed or towed for a very short distance. However, Toro does not Practice driving the GROUNDSMASTER 228–D before recommend this as standard procedure. initial operation because it has a hydrostatic transmission...

  • Page 25: Lubrication

    considerable distance, transport it on a truck or trailer. Lubrication Whenever traction unit is pushed or towed, by-pass valve must be open. 1. Remove hair pin, pivot seat platform forward and locate Greasing Bearings And seat support rod in detent notch. Bushings 2.
  • Page 26 Figure 23 Figure 26 Figure 24 Figure 27 Figure 25...

  • Page 27: Service Interval Chart

    Service Interval Chart...

  • Page 28: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval Check PTO Belt Tension Check Fan and Alternator Belt Tension After first 10 hours Change Transmission Filter Torque Wheel Lug Nuts Change Engine Oil Filter After first 50 hours...

  • Page 29: Daily Maintenance Checklist

    Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance.

  • Page 30: Maintenance

    Maintenance 2. Gently slide filter (Fig. 30) out of air cleaner body to reduce the amount of dust dislodged. Avoid knocking filter against air cleaner body. General Air Cleaner Maintenance 1. Check air cleaner body for damage which could possibly cause an air leak. Replace a damaged air cleaner body.

  • Page 31: Changing Engine Oil And Filter

    To thoroughly clean the radiator: 1. Remove the screen. 2. Working from the fan side of the radiator, either spray the radiator with a water hose or blow with compressed air. 3. After the radiator is thoroughly cleaned, clean out debris that may have collected in the channel at the radiator base.

  • Page 32: Bleeding Air From Injectors

    Figure 33 1. Water separator 2. Drain plug Figure 34 1. Fuel pre filter Replace filter canister after every 400 hours of operation. 1. Clean area where filter canister mounts. 3. Slide hose clamps onto ends of fuel lines. Push fuel lines onto fuel filter and secure them with hose clamps.

  • Page 33: Alternator Belt

    Alternator Belt PTO Belt 1. Condition and Tension – Check condition and tension To Check Tension: of belts (Fig. 36) after every 100 operating hours. 1. Turn engine off and remove the ignition key. Set the A. Proper tension will allow 3/8 in. (10 mm) deflection parking brake.

  • Page 34: Adjusting Transmission For Neutral

    1. Turn engine off and remove the ignition key. Set the 1. Park machine on a level surface and shut engine off. parking brake. Raise the engine hood and allow the Depress only the right brake pedal and engage the engine to cool.

  • Page 35: Changing Hydraulic Oil And Filter

    Changing Hydraulic Oil And Filter Initially, replace the hydraulic system oil and filter after the first full day’s operation — NOT TO EXCEED 10 HOURS. Replace the oil and filter every 250 hours thereafter. The hydraulic system is designed to operate on any high quality detergent oil having the American Petroleum Institute —...

  • Page 36: Adjusting Service Brakes

    3. Suction line baking soda and water. Rinse with clear water. Coat the 2. Return line battery posts and cable connector with Grafo 112X (Skin-over) grease, Toro Part No. 505-47 or petroleum jelly to prevent corrosion. Adjusting Service Brakes Wiring Harness Service Adjust the service brakes when there is more than one inch (25 mm) of “free travel”...

  • Page 37: Hydraulic Schematic

    Hydraulic Schematic...

  • Page 38: Electrical Schematic

    Electrical Schematic...

  • Page 39: Storage

    B. Clean the battery, terminals and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47), or petroleum jelly to prevent corrosion. D. Slowly recharge the battery for 24 hours every 60...

  • Page 40: The Toro General Commercial Products Warranty

    If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

This manual is also suitable for:

30241

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