SRP UAB SERIES Installation, Operation And Service Instructions

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Series UAB Infrared Heater
Installation, Operation and Service Instructions
FOR YOUR SAFETY
If you smell gas:
1. Open windows
2. Don't touch electrical switches
3. Extinguish any open flame
4. Immediately call your gas supplier
CONSIGNES DE SECURITE
Si vous sentez une odeur de gaz:
1. Ouvrez les fenetres
2. Ne touchez pas aux interupteurs
electriques
3. Eteignez tout flamme nue
4. Contactez immediatment votre
fournisseur de gaz
Read and thoroughly understand these instructions before attempting any installation.
Improper installation, adjustment, alteration, service or maintenance can cause injury, death or property
damage. Read the installation, operation and service instructions thoroughly before installing or servicing
Series UAB
Installer
Owner
Retain this manual for reference.
WARNING
this equipment.
563 Barton Street, Stoney Creek, Ontario L8E 5S1
FOR YOUR SAFETY
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
CONSIGNES DE SECURITE
Il est interdit d'utiliser des liquides
inflammables ou degageant des
vapeurs inflammables, a proximites de
tout appareil fonctionnent au gaz.
Page 1
Feb 18/2015
LT056

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  • Page 1 Series UAB Infrared Heater Installation, Operation and Service Instructions FOR YOUR SAFETY FOR YOUR SAFETY If you smell gas: Do not store or use gasoline or other 1. Open windows 2. Don’t touch electrical switches flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 2 www.superiorradiant.com CAUTION: FIRE OR EXPLOSION HAZARD Maintain clearance to combustible constructions as further specified in this manual. Failure to do so could result in a serious fire hazard. Heaters should not be located in hazardous atmospheres containing flammable vapors or combustible dusts. Signs should be provided in storage areas specifying maximum safe stacking height.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........................4 Important ............................... 4 Installation Codes ............................5 General Installation and Gas Codes/Electrical Codes.................... 5 Aircraft Hangar Installation ........................... 5 Public Garages ............................... 5 Parking Structures..............................5 Gas Supply Lines ..............................5 Electrical ................................5 Venting ..................................
  • Page 4: Introduction

    Only personnel who have been trained and understand all applicable codes should undertake the installation. SRP Representatives are Factory Certified in the service and application of this equipment and can be called on for helpful suggestions about installation. Series UAB...
  • Page 5: Installation Codes

    INTRODUCTION Installation Codes Installations must comply with all local building codes or in their absence; the latest edition of the national regulations and procedures applicable to gas fired and suspended heaters. General Installation and Gas Codes/Electrical Codes Heaters must be installed only for use with the type of gas appearing on the rating plate, and the installation must conform to the National Fuel Gas Code, ANSI Z.223.1 (NFPA 54) in the US and CAN/CGA B149.1 and B149.2 Installation Codes in Canada.
  • Page 6: General Specifications

    GENERAL SPECIFICATIONS General Specifications Gas Supply Inlet Pressure 5.0  W.C 11.5  W.C Natural Gas: Minimum Propane Gas: Minimum 14.0  W.C. 14.0  W.C. Maximum Maximum Manifold Pressure Natural Gas: 3.5  W.C. 10.5  W.C. Propane Gas: Inlet Connection Natural Gas Or Propane Gas: 1/2...
  • Page 7: General Dimensions Of Burner And Heat Exchanger

    GENERAL SPECIFICATIONS General Dimensions of Burner and Heat exchanger. 18.0" 10' TYPICAL 4.5" 10.7" R8.0" 30.7" 14.0" 14" 8.8" 7.5" 9.0" 8.8" 10' - 4" REFLECTOR Figure 1: Burner General Dimensions ELBOW BAFFLE SECTION 16" WHEN INSTALLING, ORIENT BAND CLAMP LOCK BOLTS TO TOP, AT 10 O'CLOCK OR 2 O'CLOCK POSITION REFLECTOR...
  • Page 8: Burner Rates

    BURNER RATES Burner Rates and Baffle Configurations Heat Exchanger Length (ft.) Rate Baffle Model (BTU/Hr) Length (ft.) Minimum Maximum UAB-40 40,000 UAB-60 60,000 UAB-80 80,000 UAB-100 100,000 UAB-125 125,000 UAB-150 150,000 UAB-175 175,000 UAB-205 205,000 Table A: Burner Rates and Baffle Configuration Information Note: Baffles are always placed in the last section of radiant tube.
  • Page 9: Clearance To Combustibles

    CLEARANCE TO COMBUSTIBLES A general clearance of 18” (0.5 m) in every direction is recommended for servicing only around each Burner, Vacuum Pump, and End Vent Cap air supply (at the far end of each Radiant Branch) also to ensure adequate air flow in and around the Heating System. In addition to this it is very important to observe the minimum clearance to combustibles at all times to avoid any possibility of property damage or personal injury.
  • Page 10 CLEARANCE TO COMBUSTIBLES Model No.: UAB Reflector Configurations Horizontal 2" 2" 2" 2" 4" 4" 6" 6" 14" 23" 26" 30" 33" 36" 40" 44" 45" 58" 60" 67" 71" 73" 80" 85" 14" 25" 26" 30" 33" 36" 40" 44"...
  • Page 11: Installation

    INSTALLATION Installation Sequence Generally, there is no unique sequence for installation of the burner or heat exchanger. A review of the job site will usually indicate a logical installation order. However, time and expense can be saved if installation is begun at the most critical dimension, watching for interference from overhead doors, cranes, auto lifts etc.
  • Page 12 INSTALLATION SEQUENCE A general ordered sequence for installations is provided below for reference.  Locate hanging chain at predetermined suspension points in the structure. It is required that the first hanging point be at the burner mounting flange, the second hanging point should be about 8’ feet to 9’...
  • Page 13 12” inch length welded link chain with a working load limit of at least 200 lbs. is recommended. SRP recommends and make available “quick links” for connecting chain. If any open ended “S” hooks and turnbuckles are used, the open ends must be closed to avoid unhooking chain with inadvertent contact.
  • Page 14 INSTALLATION SEQUENCE  Fasten the Reflector Hanger to the end of the hanging chain and place the Tube in the Hanger (as shown in Figure 7). Fasten the Reflector Hanger to the End of the Hanging Chain and Close the Open Ended "S" Hooks / Turnbuckles.
  • Page 15 INSTALLATION SEQUENCE Note: In order to obtain smoothly sealed coupling liners, tighten each of the coupling bolt/nut progressively and alternately. Tightening one nut completely before the other may result in an undesirable wrinkle in the liner. Note: For all coupling joints, ensure that the tube joint is in the center of the coupling length, and that the overlap joint of the coupling is above the centerline of the tube.
  • Page 16 INSTALLATION SEQUENCE  Slide reflector section into place within the support hangar (as shown in Figure 10). Close all open ended "S" hooks, chain links, and turnbuckles or any open connection. Slide Reflector through the Hanger and Reflector Support as shown. Figure 10: Reflector Installation ...
  • Page 17 INSTALLATION SEQUENCE  Install Reflector Support Brackets (refer to Figure 12 and Figure 13), one at each reflector overlap position, and one in the middle of each 10-foot reflector length. Spring Clip Reflector Support Bracket Tube 1. Place Reflector Bracket underneath the tube.
  • Page 18 INSTALLATION SEQUENCE  If required for your heater model (refer to Table A), install the baffle at the end of the heat exchanger. The small tab on the baffle is folded over the end of the tube and clamped in place by the vent connector and vent system as shown in Figure 14.
  • Page 19 INSTALLATION SEQUENCE Hanger Location Endcap Endcap Endcap Endcap Couplings Hanger Hanger Location Location Couplings Elbow Detail U-Tube Detail Figure 15: Elbows and U-Tube Installation  Install End Cap as shown in Figure 16 below. Insert End Cap into reflector and secure it with #8 x 3/8"...
  • Page 20 INSTALLATION SEQUENCE  If required by the heater layout, install side shields and/or bottom shield as required. Refer to Figure 17 and Figure 18 for details. Side shields are 124 inches long. Fasten one side shield per reflector with #8 x 3/8” inch screws. ...
  • Page 21 INSTALLATION SEQUENCE Bottom shields need not overlap. Each 5’ feet section is held with two support brackets.  Tighten Screw Tubing Section #8 x 3/8" Screws Support Bracket Bottom Shield Figure 18: Bottom Shield Installation Series UAB Page 21 Feb 18/2015...
  • Page 22: Venting/Combustion Air Ducting

    VENTING/COMBUSTION AIR DUCTING General Requirements  Refer to the National Fuel Gas Code, ANSI Z223.1 (NFPA 54) in the US and CAN/CGA B149.1 and B149.2 Installation Codes in Canada, as well as all local requirements for general venting guidance.  Series UAB Infrared Heaters may be installed vented or un-vented. ...
  • Page 23: Un-Vented Operation

    RTV silicone. Horizontal Venting  When venting through a combustible walls, use approved vent terminal Tjerlund VH1-4, or SRP supplied deflector vent terminal and an approved insulating thimble  When venting through non-combustible walls, use SRP supplied deflector vent terminal.
  • Page 24: Vertical Venting

    VENTING/COMBUSTION AIR DUCTING Vertical Venting  Minimum vent pipe size is 4 inch for an individual heater. Additional vent pipe sizes as required to accommodate multiple heaters venting through a common roof vent are defined in the appropriate gas installation code (Refer to common venting section below). ...
  • Page 25: Common Horizontal Venting

    VENTING/COMBUSTION AIR DUCTING Common Horizontal Venting  All heaters connected to a common horizontal vent must operate at the same time. Connect the electrical circuit to the same thermostat to ensure simultaneous operation.  Fresh air supply CANNOT supply other burner systems. ...
  • Page 26: Combustion Air Supply (Optional)

    VENTING/COMBUSTION AIR DUCTING Combustion Air Supply (Optional)  An outside combustion air supply is strongly recommended if the building space encloses a negative pressure due to exhaust etc. or if the building contains materials which would expose the heater to halogenated hydrocarbon atmospheres. ...
  • Page 27: Gas Piping

    GAS PIPING General Requirements  The gas meter and service must be sufficiently large to supply gas to the connected building gas load including the heating equipment and any other gas-fired equipment. Additionally, the gas distribution piping must be designed according to local and national ordinances. Generally (low pressure) systems designed with a maximum ½...
  • Page 28: Electrical Wiring

    ELECTRICAL WIRING General Requirements Heaters are normally controlled by line voltage or low voltage (24V) thermostats. Line voltage thermostats are wired directly to the line voltage supplying the heater while low voltage thermostats connect to the 24 Vac wiring in the control compartment of the heater. In all cases, heaters must be grounded in accordance with the National Electric Code, ANSI/NFPA 70 in the US, and the Canadian Electric Code, CSA C22.1 in Canada and must comply with all local requirements.
  • Page 29: 24 Volts Thermostat Connection

    ELECTRICAL WIRING 24 Volts Thermostat connection Below is a wiring diagram showing how to connect a heater to a 24 volt thermostat. Note: This will not give a post purge. SPDT Transformer Relay Part # CE046 Thermostat Black Black Coil Coil Supply Voltage Black...
  • Page 30: Operation / Maintenance

    OPERATION / MAINTENANCE Starting Sequence of Operation  Turn the thermostat up. When the thermostat calls for heat, the blower motor will energize.  When the motor approaches nominal running RPM, the air-proving switch closes and activates the ignition module. ...
  • Page 31: Maintenance

    OPERATION / MAINTENANCE Maintenance For the best performance, certain maintenance procedures should be performed before each heating season:  Before performing any service or maintenance, shut off gas and electrical supply to heater.  Check condition of forced air blower scroll and motor (dirt and dust accumulate and cause nuisance lockouts of the heater).
  • Page 32: Troubleshooting

    TROUBLESHOOTING Blower Motor Fails to Run  Is the thermostat calling for heat? Is there 115V at the burner receptacle?  Check blower motor connections. Repair as necessary.  Check blower for obstructions. Replace blower if necessary. No Gas Supply ...
  • Page 33: Troubleshooting Chart

    TROUBLESHOOTING Troubleshooting Chart Series UAB Page 33 Feb 18/2015...
  • Page 34: Parts List

    PARTS LIST ITEM # PART # DESCRIPTION ITEM # PART # DESCRIPTION CE057 INDICATOR LIGHT UG001 BURNER CUP IGNITION MODULE (FENWAL) BURNER CUP ASSEMBLY (C/W ELECTRODES) CE109 UG007 IGNITION MODULE (CNE) CE005C CH011 SIGHT GLASS ASSEMBLY CG142 HONEYWELL VALVE TRAIN REPLACEMENT KIT - NAT. CE028 AIR SWITCH - MODELS - 40,000 BTU AIR SWITCH - MODELS - 60,000 &...
  • Page 35 PARTS LIST Series UAB Page 35 Feb 18/2015...
  • Page 36: Warranty

    WARRANTY SERIES UAB INFRARED HEATERS WARRANTY The Manufacturer warrants to the original owner that the product will be free of defects in material and workmanship. For the Series UAB, the warranty for all components is limited to 24 months from the date of installation.

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