Nokia RM-217 Sevice Manual
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Nokia Customer Care
Service Manual
RM-217; RM-222 (Nokia 6300; Nokia 6300b)
Mobile Terminal
Part No: 9255319 (Issue 1)
COMPANY CONFIDENTIAL
Copyright © 2007 Nokia. All rights reserved.

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Summary of Contents for Nokia RM-217

  • Page 1 Nokia Customer Care Service Manual RM-217; RM-222 (Nokia 6300; Nokia 6300b) Mobile Terminal Part No: 9255319 (Issue 1) COMPANY CONFIDENTIAL Copyright © 2007 Nokia. All rights reserved.
  • Page 2 RM-217; RM-222 Nokia Customer Care Amendment Record Sheet Amendment Record Sheet Amendment No Date Inserted By Comments Issue 1 01/2007 Page ii COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 3 Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice. Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
  • Page 4: Warnings And Cautions

    • Ensure all cables and wires are repositioned correctly. • During testing never activate the GSM transmitter without a proper antenna load, otherwise the GSM PA may be damaged. Page iv COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 5 Use only approved accessories and batteries. Do not connect incompatible products. CONNECTING TO OTHER DEVICES When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products. Issue 1 COMPANY CONFIDENTIAL Page v Copyright © 2007 Nokia. All rights reserved.
  • Page 6 All of the above suggestions apply equally to the product, battery, charger or any accessory. Page vi COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 7 Nokia Customer Care ESD protection Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
  • Page 8: Battery Information

    Batteries' performance is particularly limited in temperatures well below freezing. Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste. Page viii COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 9 Our policy is of continuous development; details of all technical modifications will be included with service bulletins. While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e- mail. Please state: •...
  • Page 10 RM-217; RM-222 Nokia Customer Care Company Policy (This page left intentionally blank.) Page x COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 11 RM-217; RM-222 Nokia 6300; Nokia 6300b Service Manual Structure Nokia Customer Care Nokia 6300; Nokia 6300b Service Manual Structure 1 General information 2 Parts and layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly and reassembly instructions...
  • Page 12 RM-217; RM-222 Nokia Customer Care Nokia 6300; Nokia 6300b Service Manual Structure (This page left intentionally blank.) Page xii COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 13 Nokia Customer Care 1 — General information Issue 1 COMPANY CONFIDENTIAL Page 1 –1 Copyright © 2007 Nokia. All rights reserved.
  • Page 14 RM-217; RM-222 Nokia Customer Care General information (This page left intentionally blank.) Page 1 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 15: Table Of Contents

    Table 2 Battery and chargers ..........................1–9 Table 3 Car accessories ............................1–9 Table 4 Data ................................1–9 Table 5 Imaging..............................1–9 List of Figures Figure 1 View of RM-217/222..........................1–5 Issue 1 COMPANY CONFIDENTIAL Page 1 –3 Copyright © 2007 Nokia. All rights reserved.
  • Page 16 RM-217; RM-222 Nokia Customer Care General information (This page left intentionally blank.) Page 1 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 17: Product Selection

    TFT 16.7 million colour display. It also has an integrated 2 Mpix digital camera with a 8 x digtal zoom. The RM-217/222 has a 3GPP video player/recorder, FM stereo radio and a music player, and it supports Bluetooth 2.0 + EDR standard as well as microSD card with hotswap possibility.
  • Page 18: Hardware Features

    • 2.5mm Nokia AV connector Software and User interface features Software features • ISA OS 8.0s Platform • Nokia Series 40 User interface (UI): Java MIDP 2.0 UI features Imaging • 2.0-megapixel camera with 8x digital zoom (1600 x 1200 pixel resolution) •...
  • Page 19 • Pre-installed Java™-based applications and games • SIM Application Toolkit • Wireless Presenter Connectivity • Nokia PC Suite with USB and Bluetooth connectivity • Bluetooth wireless connectivity (SIM access, headset, and handsfree profiles) incl. stereo support for headsets • Nokia AV connector interface with USB •...
  • Page 20: Accessories

    • Manage your time and information with the enhanced calendar that can be synchronized, for example, with Microsoft and Lotus PIM application calendars by using the Nokia PC Suite Call management • Speed dialling • Logs: Keeps lists of your dialled, received, and missed calls •...
  • Page 21: Table 2 Battery And Chargers

    Nokia Customer Care Table 2 Battery and chargers Type Name Note: This phone is charged through the smaller Nokia standard interface (2.0 mm plug). The 3.5 mm standard charger can be used together with the CA-44 charger adapter. AC-3/AC-5 Compact charger AC-4...
  • Page 22 RM-217; RM-222 Nokia Customer Care General information (This page left intentionally blank.) Page 1 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 23: Company Confidential Page

    Nokia Customer Care 2 — Parts and layouts Issue 1 COMPANY CONFIDENTIAL Page 2 –1 Copyright © 2007 Nokia. All rights reserved.
  • Page 24 RM-217; RM-222 Nokia Customer Care Parts and layouts (This page left intentionally blank.) Page 2 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 25: Table Of Contents

    Component layout - top (1ywa_32a)......................2–25 Component layout - bottom (1ywa_32a)..................... 2–26 List of Tables Table 6 Swap phones ............................2–24 Table 7 Lightswap ............................... 2–24 Issue 1 COMPANY CONFIDENTIAL Page 2 –3 Copyright © 2007 Nokia. All rights reserved.
  • Page 26 RM-217; RM-222 Nokia Customer Care Parts and layouts (This page left intentionally blank.) Page 2 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 27: Exploded View

    RM-217; RM-222 Parts and layouts Nokia Customer Care Exploded view Exploded view Issue 1 COMPANY CONFIDENTIAL Page 2 –5 Copyright © 2007 Nokia. All rights reserved.
  • Page 28: Mechanical Spare Parts Overview

    RM-217; RM-222 Nokia Customer Care Parts and layouts Mechanical spare parts overview Page 2 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 29: Parts List

    Mechanical spare parts list Note: For Nokia product codes, please refer to the latest Service Bulletins on the Partner Website (PWS). To ensure you are always using the latest codes, please check the PWS on a daily basis. Ax and in bold = ASSY "-"...
  • Page 30: Component Parts List (1Ywa_32A)

    Bottom SHIELD_040_025020 P2912 A6000 Bottom SHIELD_040_031454 BT SHIELD ASSY 031454 P2908 A6100 Bottom SHIELD_040_031457 FM SHIELD ASSY 031457 P2908 A7000 Bottom SHIELD_040_009342 RF ASSEMBLY 040-009342 P2465 Page 2 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 31 Bottom 0603C CHIPCAP X5R 1U K 6V3 0603 C2078 Bottom 0402C CHIPCAP NP0 27P J 50V 0402 C2079 Bottom 0402C CHIPCAP X7R 1N0 K 50V 0402 Issue 1 COMPANY CONFIDENTIAL Page 2 –9 Copyright © 2007 Nokia. All rights reserved.
  • Page 32 Bottom 0603C CHIPCAP X5R 1U K 6V3 0603 C2228 Bottom 0603C CHIPCAP X5R 1U K 6V3 0603 C2230 Bottom 0603C CHIPCAP X5R 1U K 6V3 0603 Page 2 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 33 Bottom 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 C2701 Bottom 0402C CHIPCAP NP0 27P J 50V 0402 C2800 Bottom 0402C_H0.6 CHIPCAP X5R 100N K 16V 0402 Issue 1 COMPANY CONFIDENTIAL Page 2 –11 Copyright © 2007 Nokia. All rights reserved.
  • Page 34 Bottom 0402C CHIPCAP NP0 68P J 50V 0402 C3100 Bottom 0402C CHIPCAP NP0 27P J 50V 0402 C3115 Bottom 0402C CHIPCAP X5R 1U K 6V3 0402 Page 2 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 35 Bottom 0402C CHIPCAP NP0 2P7 C 50V 0402 C6052 Bottom 0402C CHIPCAP NP0 2P7 C 50V 0402 C6055 Bottom 0603C CHIPCAP X5R 1U K 6V3 0603 Issue 1 COMPANY CONFIDENTIAL Page 2 –13 Copyright © 2007 Nokia. All rights reserved.
  • Page 36 Bottom 0402C CHIPCAP NP0 3P3 C 50V 0402 C7521 Bottom 0402C CHIPCAP NP0 1P5 C 50V 0402 C7522 Bottom 0402C CHIPCAP NP0 1P8 C 50V 0402 Page 2 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 37 No description in PDM E2403 PICK_PLACE_9900821 No description in PDM E2405 PICK_PLACE_9900821 No description in PDM E2407 PICK_PLACE_9900821 No description in PDM E2506 PICK_PLACE_9900821 No description in PDM Issue 1 COMPANY CONFIDENTIAL Page 2 –15 Copyright © 2007 Nokia. All rights reserved.
  • Page 38 0402L 0402 FERR.BEAD 240R/100M 0.4A 0R4 L2106 Bottom 0402L 0402 FERR.BEAD 220R/100M 2A 0R05 L2202 Bottom 0603_BLM 0603 FERR.BEAD 240R/100M 0.4A 0R4 L2207 Bottom 0402L 0402 Page 2 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 39 FERRITE_0402 0402 FERRITE BEAD 0.6R 600R/100MZ L2405 Bottom FERRITE_0402 0402 FERRITE BEAD 0.6R 600R/100MZ L3200 Bottom FERRITE_0402 0402 FERRITE BEAD 0.6R 600R/100MZ L3301 Bottom FERRITE_0402 0402 Issue 1 COMPANY CONFIDENTIAL Page 2 –17 Copyright © 2007 Nokia. All rights reserved.
  • Page 40 SMD VIBRA MOTOR 1.3V 90MA M2100 Bottom VIBRA_M_KHN4NX1RA 9000RPM IC ANALOG SWITCH SPDT LOW N2030 Bottom CSP_8_2.118X1.118 THRESHOLD CSP8 ST HEADPHONE AMPLIFIER N2031 Bottom XBGA_N14 LM4920 uSMD14 Page 2 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 41 0402 R2072 Bottom 0402R CHIPRES 0W06 2K2 J 0402 R2074 Bottom 0402R CHIPRES 0W06 100R J 0402 ASIP SINGLE ENDED MICROPHONE R2100 Bottom FLIP_CHIP_8_1.7X1.7 INTERF BGA8 Issue 1 COMPANY CONFIDENTIAL Page 2 –19 Copyright © 2007 Nokia. All rights reserved.
  • Page 42 CHIPRES 0W06 1K0 J 0402 R2426 Bottom 0402R CHIPRES 0W06 47R J 0402 R2427 Bottom 0402R CHIPRES 0W06 47R J 0402 R2430 Bottom 0402R CHIPRES 0W06 22K J 0402 Page 2 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 43 CHIPRES 0W06 22R J 0402 R6104 Bottom 0402R CHIPRES JUMPER 0R0 0402 R6105 Bottom 0402R CHIPRES JUMPER 0R0 0402 R7001 Bottom 0402R CHIPRES JUMPER 0R0 0402 Issue 1 COMPANY CONFIDENTIAL Page 2 –21 Copyright © 2007 Nokia. All rights reserved.
  • Page 44 SCH DI 1PS79SB31 200MA 30V V2410 Bottom SC79 SOD523 TRX2 BIPOLAR 2XPNP 40V 0A1 V2411 Bottom SOT_666 0W12 SOT666 LED TOP BLUE 5MA min30mcd V2412 Bottom LED_CL_194WH_D_BIG 0603 max0.4mm Page 2 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 45 DUAL RX SAW FILTER 1800/1900 Z7501 Bottom FILTER_2.1X1.7_10P_H0.6 MHz 2016 SAW MODULE TX GSM Z7503 Bottom MODULE_SP_LMZ_137 850/900MHz 4.5x3.2 DUAL RX SAW FILTER 850/900 Z7504 Bottom FILTER_2.1X1.7_10P_H0.65 MHz 2016 Issue 1 COMPANY CONFIDENTIAL Page 2 –23 Copyright © 2007 Nokia. All rights reserved.
  • Page 46: Swap Units

    For product codes, please refer to the latest Service bulletin. Swap phones EMEA RM-217 SWAP TRX EURO-C BLKSILVER LATIN RM-217 SWAP TRX EURO-C FR BLKSILV LATIN RM-217 SWAP TRX EURO-C TR BLKSILV LATIN RM-217 SWAP TRX EURO-I UKRAIN BLKSLV CYR RM-217 SWAP TRX EURO-I RU BLKSILV CYR...
  • Page 47: Component Layouts

    RM-217; RM-222 Parts and layouts Nokia Customer Care Component layouts Component layout - top (1ywa_32a) Issue 1 COMPANY CONFIDENTIAL Page 2 –25 Copyright © 2007 Nokia. All rights reserved.
  • Page 48: Component Layout - Bottom (1Ywa_32A)

    RM-217; RM-222 Nokia Customer Care Parts and layouts Component layout - bottom (1ywa_32a) Page 2 –26 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 49: Company Confidential Page

    Nokia Customer Care 3 — Service Software Instructions Issue 1 COMPANY CONFIDENTIAL Page 3 –1 Copyright © 2007 Nokia. All rights reserved.
  • Page 50 RM-217; RM-222 Nokia Customer Care Service Software Instructions (This page left intentionally blank.) Page 3 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 51 Figure 23 Finish flash update..........................3–22 Figure 24 Prommer SW update finished......................3–23 Figure 25 Prommer maintenance window....................... 3–23 Figure 26 Flash directory window ........................3–24 Issue 1 COMPANY CONFIDENTIAL Page 3 –3 Copyright © 2007 Nokia. All rights reserved.
  • Page 52 RM-217; RM-222 Nokia Customer Care Service Software Instructions (This page left intentionally blank.) Page 3 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 53: Phoenix Installation Steps In Brief

    • Activate SX-4 smart card, if you need tuning and testing functions. Note: When FPS-10 is used only for product software updates, SX-4 smart card is not needed. Issue 1 COMPANY CONFIDENTIAL Page 3 –5 Copyright © 2007 Nokia. All rights reserved.
  • Page 54: Installing Phoenix

    Press the F1 key or the feature’s Help button to activate a Help file. Steps phoenix_service_sw_2004_39_x_xx.exe ). 1. To start the installation, run the application file (for example, Welcome dialogue, click Next. 2. In the Page 3 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 55 Select Yes... to reboot the PC immediately or No... to reboot the PC manually afterwards. After the reboot, all components are registered. Phoenix does not work, if the components have not been registered. Note: Issue 1 COMPANY CONFIDENTIAL Page 3 –7 Copyright © 2007 Nokia. All rights reserved.
  • Page 56: Updating Phoenix Installation

    Windows Control Panel. application from the • If you try to install an older version (for example, downgrade from a15_2004_24_7_55 to a14_2004_16_4_47), installation will be interrupted. Page 3 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 57: Uninstalling Phoenix

    Phoenix Uninstalling Context Phoenix service software manually from the Windows Control Panel. You can uninstall Steps 1. Open the Windows Control Panel, and choose Add/Remove Programs. Issue 1 COMPANY CONFIDENTIAL Page 3 –9 Copyright © 2007 Nokia. All rights reserved.
  • Page 58 Figure 6 Remove program The progress of the uninstallation is shown. 3. If the operating system does not require rebooting, click Finish to complete. Figure 7 Finish uninstallation Page 3 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 59: Repairing Phoenix Installation

    Phoenix service software and tools usable with a certain phone model. The phone data package contains the following: • Product software binary files Issue 1 COMPANY CONFIDENTIAL Page 3 –11 Copyright © 2007 Nokia. All rights reserved.
  • Page 60: Installing Phone Data Package

    • Files for type label printing • Validation file for the fault log repair data reporting system • All product-specific configuration files for Phoenix software components Data files are stored in C:\Program Files\Nokia\Phoenix (default). Installing phone data package Prerequisites Phoenix service software and service tools •...
  • Page 61 3. In the following view you can see the contents of the data package. Read the text carefully. There is Phoenix version required with this data package. information about the Figure 9 Data package setup information 4. To continue, click Next. Issue 1 COMPANY CONFIDENTIAL Page 3 –13 Copyright © 2007 Nokia. All rights reserved.
  • Page 62 Figure 10 Data package destination folder Phoenix is installed, and the directory is shown. The InstallShield Wizard checks where 6. To start copying the files, click Next. Page 3 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 63: Uninstalling Phone Data Package

    Steps XX-XX_dp_EA_v_1_0.exe ) from your computer. 1. Locate the data package installation file (e.g. 2. To start the uninstallation procedure, double-click the data package installation file. Issue 1 COMPANY CONFIDENTIAL Page 3 –15 Copyright © 2007 Nokia. All rights reserved.
  • Page 64 Figure 13 Finishing data package uninstallation Alternative steps • You can also uninstall the data package manually from Control Panel→Add/Remove Programs→xx-xx* Phone Data Package . (*= type designator of the phone). Page 3 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 65: Configuring Users In Phoenix

    If there are problems after the driver installation, check that the USB connection is active from the Windows Control Panel. If the problem persists, contact the local PC support. Steps Phoenix , and log in. 1. Start 2. Choose File→Manage Connections..Issue 1 COMPANY CONFIDENTIAL Page 3 –17 Copyright © 2007 Nokia. All rights reserved.
  • Page 66 • RX_BUFFER_SIZE: Use the default value, and click Next. iii For an FPS-8 flash prommer, choose the following connection settings: • Media: FPS-8 • PORT_NUM: COM Port where FPS-8 is connected • COMBOX_DEF_MEDIA: FBUS Page 3 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 67: Installing Flash Support Files For Fps-10

    If you are not using a separate installation package, you can skip this section and continue with updating FPS-10 flash prommer software after installing a new phone data package. Issue 1 COMPANY CONFIDENTIAL Page 3 –19 Copyright © 2007 Nokia. All rights reserved.
  • Page 68 Control Panel and then rerun the installation again. Figure 21 Flash installation interrupted If an older version exists on your PC and it needs to be updated, click Next to continue installation. Page 3 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 69 Figure 22 Flash destination folder When installing the flash update files for the first time you may choose another location by selecting Browse. However, this is not recommended. Issue 1 COMPANY CONFIDENTIAL Page 3 –21 Copyright © 2007 Nokia. All rights reserved.
  • Page 70: Updating Fps-10 Flash Prommer Software

    Prommer. To update the files, click Yes. Click OK if the computer informs you about an unsafe removal of the device. 4. Alternatively you can update the FPS-10 flash prommer software by clicking the Update button. Page 3 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 71 7. Check that your FPS-10 flash prommer has enough memory. Flashing the SU-18 with FPS-10 needs at least 128 MB of SRAM memory in the prommer. Figure 25 Prommer maintenance window Issue 1 COMPANY CONFIDENTIAL Page 3 –23 Copyright © 2007 Nokia. All rights reserved.
  • Page 72 • All files can be loaded separately to the prommer used. To do this, click the right mouse button in the Flash box files window and select the file type to be loaded. More information can be found in Phoenix Help. Page 3 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 73 Nokia Customer Care 4 — Service Tools and Service Concepts Issue 1 COMPANY CONFIDENTIAL Page 4 –1 Copyright © 2007 Nokia. All rights reserved.
  • Page 74 RM-217; RM-222 Nokia Customer Care Service Tools and Service Concepts (This page left intentionally blank.) Page 4 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 75 Figure 30 Module jig service concept ........................ 4–17 Figure 31 RF testing concept with RF coupler ....................4–18 Figure 32 Service concept for RF testing and RF/BB tuning ................4–19 Issue 1 COMPANY CONFIDENTIAL Page 4 –3 Copyright © 2007 Nokia. All rights reserved.
  • Page 76 RM-217; RM-222 Nokia Customer Care Service Tools and Service Concepts (This page left intentionally blank.) Page 4 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 77: Service Tools

    Service tools Product specific tools The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-217; RM-222, refer to various concepts. FS-47 Flash adapter For flashing (also dead phones) with SS-64. RF testing and tuning, and EM calibration on ATO level with SS-62 (mechanical locking concept), CU-4 supported.
  • Page 78 Rx-attenuation tolerance is +/-1.0dB • Nokia 6300b (RM-222) Band Channel Tx-att. (dB) Rx-att. (dB) GSM 850 GSM 1800 GSM 1900 Tx-attenuation tolerance is +/-0.5 dB Rx-attenuation tolerance is +/-1.0dB Page 4 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 79: General Tools

    PWB. General tools The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-217; RM-222, refer to various concepts. Issue 1 COMPANY CONFIDENTIAL Page 4 –7...
  • Page 80 4 Connect an FBUS cable (if necessary). 5 Start Phoenix service software. Note: Phoenix enables CU-4 regulators via USB when it is started. Reconnecting the power supply requires a Phoenix restart. Page 4 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 81: Fls-4S

    • LAN to FBUS/Flashbus and USB conversion • Vusb output switchable by PC command FPS-10 sales package includes: • FPS-10 prommer • Power Supply with 5 country specific cords • USB cable Issue 1 COMPANY CONFIDENTIAL Page 4 –9 Copyright © 2007 Nokia. All rights reserved.
  • Page 82 This stencil takes the front end module (FEM) or power amplifier (PA) module for spreading the soldering paste to the component. Must be used together with the ST-40 stencil. SPS-1 Soldering Paste Spreader Page 4 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 83 • provides RF connection using galvanic connector or coupler • multiplexing between USB and FBUS media, controlled by VUSB ST-40 rework stencil ST-40 is a rework stencil and used with RJ-93. Issue 1 COMPANY CONFIDENTIAL Page 4 –11 Copyright © 2007 Nokia. All rights reserved.
  • Page 84: Cables

    Cables The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-217; RM-222, refer to various concepts. CA-31D USB cable The CA-31D USB cable is used to connect FPS-10 or FPS-11 to a PC. It is included in the FPS-10 and FPS-11 sales packages.
  • Page 85 XCS-4 is a shielded (one specially shielded conductor) modular cable for flashing and service purposes. XRE-2 Bluetooth cable The bluetooth cable connects the bluetooth connector of the module jig to the bluetooth test box JBT-9. Issue 1 COMPANY CONFIDENTIAL Page 4 –13 Copyright © 2007 Nokia. All rights reserved.
  • Page 86: Service Concepts

    POS (Point of Sale) flash concept Figure 27 POS flash concept Type Description Product specific tools BL-4C Battery Other tools ACP-8 Power adapter FLS-4S or POS flash dongle FLS-5 Page 4 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 87 Flash adapter Other tools FPS-10 Flash prommer box PKD-1/PK-1 SW security device SS-46 Interface adapter PC with Phoenix service software Cables XCS-4 Modular cable CA-35S Power cable Issue 1 COMPANY CONFIDENTIAL Page 4 –15 Copyright © 2007 Nokia. All rights reserved.
  • Page 88 PKD-1/PK-1 SW security device SS-62 Flash adapter base SX-4 Smart card PC with Phoenix service software Cables PCS-1 Power cable XCS-4 Modular cable Standard USB cable Page 4 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 89: Module Jig Service Concept

    FPS-10 Flash prommer box PKD-1/PK-1 SW security device SX-4 Smart card PC with Phoenix service software Measurement equipment Cables PCS-1 DC power cable XCS-4 Modular cable Issue 1 COMPANY CONFIDENTIAL Page 4 –17 Copyright © 2007 Nokia. All rights reserved.
  • Page 90: Rf Testing Concept With Rf Coupler

    Other tools CU-4 Control unit SX-4 Smart card FPS-10 Flash prommer box PKD-1/PK-1 SW security device SS-62 Flash adapter base Measurement equipment PC with Phoenix service software Page 4 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 91: Service Concept For Rf Testing And Rf/Bb Tuning

    Figure 32 Service concept for RF testing and RF/BB tuning Type Description Product specific tools MJ-122 Module jig Other tools CU-4 Control unit SX-4 Smart card Measurement equipment Smart card reader Issue 1 COMPANY CONFIDENTIAL Page 4 –19 Copyright © 2007 Nokia. All rights reserved.
  • Page 92 Description PC with Phoenix service software Cables DAU-9s MBUS cable PCS-1 DC power cable PKD-1/PK-1 SW security device XRS-6 RF cable GPIB control cable USB cable Page 4 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 93 Nokia Customer Care 5 — Disassembly and reassembly instructions Issue 1 COMPANY CONFIDENTIAL Page 5 –1 Copyright © 2007 Nokia. All rights reserved.
  • Page 94 RM-217; RM-222 Nokia Customer Care Disassembly and reassembly instructions (This page left intentionally blank.) Page 5 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 95 RM-217; RM-222 Disassembly and reassembly instructions Nokia Customer Care Table of Contents Disassembly instructions ............................5–5 Assembly hints..............................5–12 Issue 1 COMPANY CONFIDENTIAL Page 5 –3 Copyright © 2007 Nokia. All rights reserved.
  • Page 96 RM-217; RM-222 Nokia Customer Care Disassembly and reassembly instructions (This page left intentionally blank.) Page 5 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 97: Disassembly Instructions

    RM-217; RM-222 Disassembly and reassembly instructions Nokia Customer Care Disassembly instructions Issue 1 COMPANY CONFIDENTIAL Page 5 –5 Copyright © 2007 Nokia. All rights reserved.
  • Page 98 RM-217; RM-222 Nokia Customer Care Disassembly and reassembly instructions Page 5 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 99 RM-217; RM-222 Disassembly and reassembly instructions Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 5 –7 Copyright © 2007 Nokia. All rights reserved.
  • Page 100 RM-217; RM-222 Nokia Customer Care Disassembly and reassembly instructions Page 5 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 101 RM-217; RM-222 Disassembly and reassembly instructions Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 5 –9 Copyright © 2007 Nokia. All rights reserved.
  • Page 102 RM-217; RM-222 Nokia Customer Care Disassembly and reassembly instructions Page 5 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 103 RM-217; RM-222 Disassembly and reassembly instructions Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 5 –11 Copyright © 2007 Nokia. All rights reserved.
  • Page 104: Assembly Hints

    RM-217; RM-222 Nokia Customer Care Disassembly and reassembly instructions Assembly hints Page 5 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 105 RM-217; RM-222 Disassembly and reassembly instructions Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 5 –13 Copyright © 2007 Nokia. All rights reserved.
  • Page 106 RM-217; RM-222 Nokia Customer Care Disassembly and reassembly instructions Page 5 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 107 Nokia Customer Care 6 — BB Troubleshooting and Manual Tuning Guide Issue 1 COMPANY CONFIDENTIAL Page 6 –1 Copyright © 2007 Nokia. All rights reserved.
  • Page 108 RM-217; RM-222 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 6 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 109 Baseband manual tuning guide......................... 6–44 Certificate restoring for BB5 products......................6–44 Energy management calibration ........................6–49 List of Tables Table 8 Display module troubleshooting cases....................6–20 Issue 1 COMPANY CONFIDENTIAL Page 6 –3 Copyright © 2007 Nokia. All rights reserved.
  • Page 110: List Of Figures

    Figure 39 Single-ended output waveform of the HP_in_Ext_out loop when microphone is connected. 6–28 Figure 40 BER test result............................. 6–38 Figure 41 Bluetooth self tests in Phoenix ......................6–39 Page 6 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 111: Baseband Troubleshooting Overview

    Bluetooth does not work Bluetooth (BT) (page 6–37) FM radio does not work FM radio (page 6–17) MicroSD card does not work MicroSD card (page 6–18) Issue 1 COMPANY CONFIDENTIAL Page 6 –5 Copyright © 2007 Nokia. All rights reserved.
  • Page 112: Power And Charging Troubleshooting

    RM-217; RM-222 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Power and charging troubleshooting General power checking troubleshooting Troubleshooting flow Page 6 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 113: Battery Current Measuring Fault Troubleshooting

    RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Battery current measuring fault troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –7 Copyright © 2007 Nokia. All rights reserved.
  • Page 114: Charging Troubleshooting

    RM-217; RM-222 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Charging troubleshooting Troubleshooting flow Page 6 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 115: Clocking Troubleshooting

    RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Clocking troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –9 Copyright © 2007 Nokia. All rights reserved.
  • Page 116: Interface Troubleshooting

    • The image may be blurred, though it does not show in the viewfinder • Analyse the picture from your PC monitor, full colour setting is recommended • If possible, compare with a picture of the same motive taken with a similar Nokia device Page 6 –10...
  • Page 117: Camera Hardware Troubleshooting

    RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Camera hardware troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –11 Copyright © 2007 Nokia. All rights reserved.
  • Page 118: Camera Viewfinder Troubleshooting

    RM-217; RM-222 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Camera viewfinder troubleshooting Troubleshooting flow Page 6 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 119: Camera: Bad Image Quality Troubleshooting

    RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Camera: Bad image quality troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –13 Copyright © 2007 Nokia. All rights reserved.
  • Page 120: Combo Memory Troubleshooting

    RM-217; RM-222 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide COMBO memory troubleshooting Troubleshooting flow Page 6 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 121: Flash Programming Fault Troubleshooting

    RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Flash programming fault troubleshooting Part 1 Issue 1 COMPANY CONFIDENTIAL Page 6 –15 Copyright © 2007 Nokia. All rights reserved.
  • Page 122 Figure 33 Flashing pic 1. Take single trig measurement for the rise of the BSI signal. Figure 34 Flashing pic 2. Take single trig measurement for the rise of the BSI signal. Page 6 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 123: Fm Radio Troubleshooting

    RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care FM radio troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –17 Copyright © 2007 Nokia. All rights reserved.
  • Page 124: Microsd Card Troubleshooting

    Nokia Customer Care BB Troubleshooting and Manual Tuning Guide MicroSD card troubleshooting Context In the RM-217/222 the microSD card reader is located under the battery cover. Figure 35 Location of the microSD card reader in RM-217/222 Page 6 –18 COMPANY CONFIDENTIAL Issue 1 Copyright ©...
  • Page 125 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –19 Copyright © 2007 Nokia. All rights reserved.
  • Page 126: User Interface Troubleshooting

    Display module troubleshooting General instructions for display troubleshooting Context The RM-217/222 has three display modes: Normal mode : The display is in normal mode when the phone is in active use. • Partial idle mode : The display is in partial idle mode when the power saver is on.
  • Page 127 APE ID). 3. Proceed to the display troubleshooting flowcharts. Phoenix to find the detailed fault mode. Use the Display Test tool in Issue 1 COMPANY CONFIDENTIAL Page 6 –21 Copyright © 2007 Nokia. All rights reserved.
  • Page 128: Display Troubleshooting

    RM-217; RM-222 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Display troubleshooting Troubleshooting flow Page 6 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 129: Backlight Troubleshooting

    Keyboard backlights can be turned ON/ OFF separately but not without switching on the display lights. Display and keyboard backlight troubleshooting Issue 1 COMPANY CONFIDENTIAL Page 6 –23 Copyright © 2007 Nokia. All rights reserved.
  • Page 130: Reminder Led Troubleshooting

    RM-217; RM-222 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Reminder LED troubleshooting Troubleshooting flow Page 6 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 131: Led Driver Troubleshooting

    RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care LED driver troubleshooting LED driver troubleshooting Issue 1 COMPANY CONFIDENTIAL Page 6 –25 Copyright © 2007 Nokia. All rights reserved.
  • Page 132: Audio Troubleshooting

    The results presented in the table apply when no accessory is connected and battery voltage is set to 3.7V. Earpiece, internal microphone and speaker are in place during measurement. Applying a headset accessory during measurement causes a significant drop in measured quantities. Page 6 –26 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 133 HSEAR R 22.7 1360 External Earpiece GND) and GND HSEAR L and Measurement data Figure 37 Single-ended output waveform of the Ext_in_HP_out measurement when earpiece is connected. Issue 1 COMPANY CONFIDENTIAL Page 6 –27 Copyright © 2007 Nokia. All rights reserved.
  • Page 134 Figure 38 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is connected. Figure 39 Single-ended output waveform of the HP_in_Ext_out loop when microphone is connected. Page 6 –28 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 135: Earpiece Troubleshooting

    RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Earpiece troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –29 Copyright © 2007 Nokia. All rights reserved.
  • Page 136: Internal Earpiece Troubleshooting

    RM-217; RM-222 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Internal earpiece troubleshooting Troubleshooting flow Page 6 –30 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 137: External Headset Earpiece Troubleshooting

    RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care External headset earpiece troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –31 Copyright © 2007 Nokia. All rights reserved.
  • Page 138: Ihf Troubleshooting

    RM-217; RM-222 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide IHF troubleshooting Troubleshooting flow Page 6 –32 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 139: Ihf Troubleshooting

    RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care IHF troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –33 Copyright © 2007 Nokia. All rights reserved.
  • Page 140: Microphone Troubleshooting

    RM-217; RM-222 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Microphone troubleshooting Troubleshooting flow Page 6 –34 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 141: Internal Microphone Troubleshooting

    RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Internal microphone troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –35 Copyright © 2007 Nokia. All rights reserved.
  • Page 142: External Headset Microphone Troubleshooting

    RM-217; RM-222 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide External headset microphone troubleshooting Troubleshooting flow Page 6 –36 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 143: Connections Troubleshooting

    7. Place the JBT-9 box near (within 10 cm) the BT antenna and click Run BER Test. Results Bit Error Rate (BER) Tests pane in the Bluetooth LOCALS window. Bit Error Rate test result is displayed in the Issue 1 COMPANY CONFIDENTIAL Page 6 –37 Copyright © 2007 Nokia. All rights reserved.
  • Page 144: Bluetooth Self Tests In Phoenix

    4. From the Mode drop-down menu, set mode to Local. 5. Choose Testing→Self Tests. Self Tests window check the following Bluetooth related tests: 6. In the • ST_LPRF_IF_TEST • ST_LPRF_AUDIO_LINES_TEST • ST_BT_WAKEUP_TEST Page 6 –38 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 145: Bluetooth Ber Failure Troubleshooting

    Bluetooth BER failure troubleshooting Context Basic encoding rules, BER, is a self-identifying and self-delimiting encoding scheme, which means that each data value can be identified, extracted and decoded individually. Issue 1 COMPANY CONFIDENTIAL Page 6 –39 Copyright © 2007 Nokia. All rights reserved.
  • Page 146 RM-217; RM-222 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Part 1: Bluetooth self test passed but BER test failed Page 6 –40 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 147 RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Part 2: Bluetooth self test failed Issue 1 COMPANY CONFIDENTIAL Page 6 –41 Copyright © 2007 Nokia. All rights reserved.
  • Page 148: Bluetooth Audio And Ui Activation Troubleshooting

    RM-217; RM-222 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Bluetooth audio and UI activation troubleshooting Troubleshooting flow Page 6 –42 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 149: Usb Interface Troubleshooting

    RM-217; RM-222 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care USB interface troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –43 Copyright © 2007 Nokia. All rights reserved.
  • Page 150: Baseband Manual Tuning Guide

    • Flash the phone with the latest available software using FPS-8 or FPS-10. • Create a request file. • Send the file to Nokia by e-mail. Use the following addresses depending on your location: • APAC: sydney.service@nokia.com • CHINA: repair.ams@nokia.com •...
  • Page 151 Flash Type must be set to Phone as Manufactured. To continue, click Start. Progress bars and messages on the screen show actions during phone programming, please wait. Issue 1 COMPANY CONFIDENTIAL Page 6 –45 Copyright © 2007 Nokia. All rights reserved.
  • Page 152 Phoenix , choose File→Scan Product . To connect the phone with ii Choose Tools→Certificate Restore . iii To choose a location for the request file, click Browse. Page 6 –46 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 153 Request file, click Start. To create the vi When the file for certificate restore has been created, send it to Nokia as an e-mail attachment. 3. Restore certificate. For this procedure, you must supply +12 V to CU-4 from an external power supply.
  • Page 154 To write the file to phone, click Start. Next actions Phoenix tuning functions. After a successful rewrite, you must retune the phone completely by using Important: Perform all tunings: RF, BB, and UI. Page 6 –48 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 155: Energy Management Calibration

    Write and/or repeat the procedure again. Energy Management Calibration window. 10. To end the procedure, close the Issue 1 COMPANY CONFIDENTIAL Page 6 –49 Copyright © 2007 Nokia. All rights reserved.
  • Page 156 RM-217; RM-222 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 6 –50 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 157 Nokia Customer Care 7 — RF Troubleshooting and Manual Tuning Guide Issue 1 COMPANY CONFIDENTIAL Page 7 –1 Copyright © 2007 Nokia. All rights reserved.
  • Page 158 RM-217; RM-222 Nokia Customer Care RF Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 7 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 159 Figure 48 Antenna C-clips on the PWB ......................7–16 Figure 49 Auto tuning concept with CMU200....................7–18 Figure 50 Rf channel filter calibration typical values ..................7–19 Issue 1 COMPANY CONFIDENTIAL Page 7 –3 Copyright © 2007 Nokia. All rights reserved.
  • Page 160 RM-217; RM-222 Nokia Customer Care RF Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 7 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 161: Introduction To Rf Troubleshooting

    Supported bands The following part of the service manual contains a description of all four GSM bands. It covers both variants, RM-217 and RM-222. Both variants support three GSM bands as follows: • RM-217: GSM900, GSM1800, GSM1900 • RM-222: GSM850, GSM1800, GSM1900 Make sure to investigate only the bands, which the phone is made for.
  • Page 162: Rf Key Components

    The main Rx troubleshooting measurement is RSSI measurement. This test measures the signal strength of the received signal. I and Q branches can be measured separately. Page 7 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 163: General Instructions For Rx Troubleshooting

    When using DAU-9S select FBUS). iii From the File menu, choose product: File -> Choose Product -> xx-x* (* = type designator of the phone, eg. RM-217/222), or press Ctrl + R to scan product. iv From the toolbar, set operating mode to “Local”.
  • Page 164: Receiver (Rx) Troubleshooting

    Figure 43 RF Controls window Receiver (RX) troubleshooting Context Troubleshoot one band at a time. Start with GSM850 (RM-222) or GSM900 (RM-217), and end with GSM1900. Receiver troubleshooting Apply a signal according to the table in General instructions for RX troubleshooting (page 7–7) Page 7 –8...
  • Page 165 RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 7 –9 Copyright © 2007 Nokia. All rights reserved.
  • Page 166 RM-217; RM-222 Nokia Customer Care RF Troubleshooting and Manual Tuning Guide Page 7 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 167: Gsm Rx Chain Activation For Manual Measurements / Gsm Rssi Measurement

    • Do not transmit on frequencies that are in use! • Transmitter can be controlled in the local mode for diagnostic purposes. • The most useful Phoenix tool for GSM transmitter testing is "RF Controls". Issue 1 COMPANY CONFIDENTIAL Page 7 –11 Copyright © 2007 Nokia. All rights reserved.
  • Page 168 When using DAU-9S select FBUS driver). iii From the File menu, choose product: File -> Choose Product -> xx-x* (* = type designator of the phone, e.g. RM-217/222), or pressCtrl + R to scan product. iv From the toolbar, set operating mode to “Local”.
  • Page 169 • Set Tx PA mode to “High” (Default). • Set power level (see table below) Band Channel (RX and TX) TX power level GSM850 GSM900 GSM1800 GSM1900 Figure 45 RF Controls window Issue 1 COMPANY CONFIDENTIAL Page 7 –13 Copyright © 2007 Nokia. All rights reserved.
  • Page 170: Transceiver (Tx) Troubleshooting

    RM-217; RM-222 Nokia Customer Care RF Troubleshooting and Manual Tuning Guide Transceiver (TX) troubleshooting Troubleshooting flow Page 7 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 171: Checking Antenna Functionality

    The antenna is functioning normally, if the contact pads hit the antenna C-clips on the PWB and the antenna is visually intact. Figure 46 Location of the GSM and BT antenna C-clips on the PWB Issue 1 COMPANY CONFIDENTIAL Page 7 –15 Copyright © 2007 Nokia. All rights reserved.
  • Page 172 When checking the antenna functionality, you can also check that the antenna C-clips are intact (that is, there are no cracks/bends in them). Figure 48 Antenna C-clips on the PWB Page 7 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 173: Synthesizer Troubleshooting

    RM-217; RM-222 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Synthesizer troubleshooting Synthesizer troubleshooting Issue 1 COMPANY CONFIDENTIAL Page 7 –17 Copyright © 2007 Nokia. All rights reserved.
  • Page 174: Rf Tunings

    • Cables: XRF-1 (RF cable), USB cable, GBIP cable and DAU-9S or one device including all. • Signal analyser (TX), signal generator (RX) and RF-splitter Figure 49 Auto tuning concept with CMU200 Page 7 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 175: System Mode Independent Manual Tunings

    4. To save the values to the PMM (Phone Permanent Memory) area, click Write. Rf Channel Filter Calibration window, click Close. 5. To close the Results Figure 50 Rf channel filter calibration typical values Issue 1 COMPANY CONFIDENTIAL Page 7 –19 Copyright © 2007 Nokia. All rights reserved.
  • Page 176: Pa (Power Amplifier) Detection

    1. Connect the GSM connector of the module jig to a signal generator. Phoenix service software. 2. Start 3. From the Operating mode drop-down menu, set mode to Local. 4. Choose Tuning→GSM→Rx Calibration . Page 7 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 177 Rx Calibration with band EGSM900 (step 1-3) pop-up window. Important: The calibration uses a non-modulated CW signal. Increase the signal generator level by cable attenuation and module jig probe attenuation. Issue 1 COMPANY CONFIDENTIAL Page 7 –21 Copyright © 2007 Nokia. All rights reserved.
  • Page 178 -80..40 AFC slope 108..121 RSSI (AGC-0) 107..110 GSM900 AFC Value (init) -200 -105..62 AFC slope RSSI (AGC-0) 107...110 GSM1800 RSSI (AGC-0) 105...109 GSM1900 RSSI (AGC-0) 105...109 Page 7 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 179: Rx Band Filter Response Compensation (Gsm)

    Connect the GSM connector of the module jig to a signal generator. Phoenix service software. Start From the Operating mode drop-down menu, set mode to Local. Issue 1 COMPANY CONFIDENTIAL Page 7 –23 Copyright © 2007 Nokia. All rights reserved.
  • Page 180 Rx Band Connect the signal generator to the phone, and set frequency and amplitude as instructed in the Filter Response Compensation for EGSM850/EGSM900 pop-up window, step 1-3. Page 7 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 181 Ch. 251/893.86771 MHz Ch. 261/895.86771 MHz GSM900 Ch. 965 / 923.26771 MHz Ch. 975 / 925.26771 MHz Ch. 987 / 927.66771 MHz Ch. 1009 / 932.06771 MHz Issue 1 COMPANY CONFIDENTIAL Page 7 –25 Copyright © 2007 Nokia. All rights reserved.
  • Page 182: Gsm Transmitter Tunings

    The Tx path branches to I and Q signals at RF I/Q modulator. Modulator and analog hardware located after it cause unequal amplitude and phase disturbance to I and Q signal paths. Tx IQ tuning balances the I and Q branches. Page 7 –26 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 183 If they are not within the limits, check Tx IQ quality manually. Unit GSM850 I DC offset / Q DC offset Ampl Phase ° GSM900 Issue 1 COMPANY CONFIDENTIAL Page 7 –27 Copyright © 2007 Nokia. All rights reserved.
  • Page 184: Tx Power Level Tuning (Gsm)

    1. Connect the phone to a spectrum analyzer. Phoenix service software. 2. Start 3. From the Operating mode drop-down menu, set mode to Local. 4. Choose Tuning→GSM→Tx Power Level Tuning . Page 7 –28 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 185 6. Set the spectrum analyzer for power level tuning: Frequency Channel frequency: • 836.6 MHz GSM850 • 897.4MHz GSM900 • 1747.8MHz GSM1800 • 1880MHz GSM1900 Span 0 Hz Sweep time Trigger Video triggering (-10dBm) Issue 1 COMPANY CONFIDENTIAL Page 7 –29 Copyright © 2007 Nokia. All rights reserved.
  • Page 186 9. Adjust power for all bold power levels to correspond the Target dBm column by pressing + or – keys. Next actions Continue tuning the bold power levels of the GSM900, GSM1800 and GSM1900 bands. You will see this message, if finished successfully: Page 7 –30 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 187 Nokia Customer Care 8 — System module Issue 1 COMPANY CONFIDENTIAL Page 8 –1 Copyright © 2007 Nokia. All rights reserved.
  • Page 188 RM-217; RM-222 Nokia Customer Care System module (This page left intentionally blank.) Page 8 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 189 Figure 54 FM radio interface ..........................8–11 Figure 55 SIM interface connections ......................... 8–12 Figure 56 Audio block diagram.......................... 8–14 Figure 57 Bluetooth interface block diagram ....................8–15 Issue 1 COMPANY CONFIDENTIAL Page 8 –3 Copyright © 2007 Nokia. All rights reserved.
  • Page 190 RM-217; RM-222 Nokia Customer Care System module (This page left intentionally blank.) Page 8 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 191: Phone Description

    Tahvo and all other in Retu. The RF part is based on the ASIC Ahne. RM-217/222 is a monoblock phone, in which all electrical components are assembled into one PWB. RM-217 operates on the GSM 900/1800/1900 bands.
  • Page 192 RM-217; RM-222 Nokia Customer Care System module PWB overview Page 8 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 193: System Block Diagram

    RM-217; RM-222 System module Nokia Customer Care System block diagram Figure 51 System block diagram Issue 1 COMPANY CONFIDENTIAL Page 8 –7 Copyright © 2007 Nokia. All rights reserved.
  • Page 194: Engine

    Engine modules The engine contains • RF module with Ahne ASIC • Main processor with integrated memory (Baseband) • Energy management - Retu and Tahvo (Baseband) Page 8 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 195: Rf Engine

    • Digital core supply • Current control for LED supply Retu The blocks that do not have special needs are included in Retu. Retu controls for example: Issue 1 COMPANY CONFIDENTIAL Page 8 –9 Copyright © 2007 Nokia. All rights reserved.
  • Page 196: Battery And Charging

    The BSI line is used to recognize the battery capacity by a battery internal pull down resistor. Charging This phone is charged through the smaller Nokia standard interface (2.0 mm plug). The old standard charger (3.5 mm) can be used together with the CA-44 charger adapter.
  • Page 197: Interfaces

    This phone uses a single-chip electronically tuned FM stereo radio with low voltage application. Figure 54 FM radio interface Camera Camera interface The RM-217/222 has a 2.0 Megapixel camera, supported by a hardware accelerator. Issue 1 COMPANY CONFIDENTIAL Page 8 –11...
  • Page 198: Sim

    (RST) signal to the SIM. In addition, the SIMCardDet signal is connected to Retu. The SIM interface is powered up when the SIMCardDet signal indicates “card in”. Page 8 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 199: Μsd Card Interface

    The functional core of the audio hardware is built around two ASICs; RAP engine and Retu. Retu provides an interface for the trancducers and the AV connector. Issue 1 COMPANY CONFIDENTIAL Page 8 –13 Copyright © 2007 Nokia. All rights reserved.
  • Page 200: Internal Audio

    Figure 56 Audio block diagram Internal audio The internal audio components are used in these modes: Hand portable (HP) mode Internal hands free (IHF) mode Microphone Earpiece Speaker Page 8 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 201: Connections

    This bluetooth solution is a single chip solution. Bluetooth connects to RAPGSM on the GENIO and GPIO busses. The Bluetooth module is provided with power from VBat. Figure 57 Bluetooth interface block diagram Issue 1 COMPANY CONFIDENTIAL Page 8 –15 Copyright © 2007 Nokia. All rights reserved.
  • Page 202: Technical Specifications

    The hardware module complies with the SPR4 Operating Conditions. Electrical characteristics Table 13 Normal and extreme voltages Voltage Voltage (V) Condition General conditions Nominal voltage Lower extreme voltage 3.06 Page 8 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 203: Main Rf Characteristics

    EGSM900: 880 ... 915 MHz GSM1800: 1710 ...1785 MHz GSM1900: 1850...1910 MHz Duplex spacing GSM850: 45 MHz EGSM900: 45 MHz GSM1800: 95 MHz GSM1900: 80 MHz Channel spacing 200 kHz Issue 1 COMPANY CONFIDENTIAL Page 8 –17 Copyright © 2007 Nokia. All rights reserved.
  • Page 204 GMSK 33/33/30/30 dBm (GSM850/EGSM900/GSM1800/ 8-PSK 26.5/26.5/25.5/25.5 dBm GSM1900) Gain control range min. 30 dB Phase error (RMS/peak), GMSK 5 deg./20 deg. peak EVM (RMS/peak), 8-PSK 10%/30% Page 8 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 205 Total typical receiver voltage gain (from 86 dB antenna to RX ADC) Receiver output level (RF level -95 dBm) 40 mVpp, single-ended I/Q signals to RX ADCs Issue 1 COMPANY CONFIDENTIAL Page 8 –19 Copyright © 2007 Nokia. All rights reserved.
  • Page 206 RM-217; RM-222 Nokia Customer Care System module (This page left intentionally blank.) Page 8 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 207 Nokia Customer Care 9 — Schematics Issue 1 COMPANY CONFIDENTIAL Page 9 –1 Copyright © 2007 Nokia. All rights reserved.
  • Page 208 RM-217; RM-222 Nokia Customer Care Schematics (This page left intentionally blank.) Page 9 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 209 RETU, SIM, Audio ..............................9–5 TAHVO ..................................9–6 RAPGSM, Combo, microSD ............................9–7 FM radio, Bluetooth..............................9–8 User interface................................9–9 Camera.................................. 9–10 RF part .................................. 9–11 Signal overview ..............................9–12 Component finder ............................... 9–13 Issue 1 COMPANY CONFIDENTIAL Page 9 –3 Copyright © 2007 Nokia. All rights reserved.
  • Page 210: Av Connector, Mini Usb, Charger Jack

    RM-217; RM-222 Schematics Nokia Customer Care AV connector, mini USB, charger jack Issue 1 COMPANY CONFIDENTIAL Page 9 –4 Copyright © 2007 Nokia. All rights reserved.
  • Page 211: Retu, Sim, Audio

    RM-217; RM-222 Schematics Nokia Customer Care RETU, SIM, Audio Issue 1 COMPANY CONFIDENTIAL Page 9 –5 Copyright © 2007 Nokia. All rights reserved.
  • Page 212: Tahvo

    RM-217; RM-222 Schematics Nokia Customer Care TAHVO Issue 1 COMPANY CONFIDENTIAL Page 9 –6 Copyright © 2007 Nokia. All rights reserved.
  • Page 213: Rapgsm, Combo, Microsd

    RM-217; RM-222 Schematics Nokia Customer Care RAPGSM, Combo, microSD Issue 1 COMPANY CONFIDENTIAL Page 9 –7 Copyright © 2007 Nokia. All rights reserved.
  • Page 214: Fm Radio, Bluetooth

    RM-217; RM-222 Schematics Nokia Customer Care FM radio, Bluetooth Issue 1 COMPANY CONFIDENTIAL Page 9 –8 Copyright © 2007 Nokia. All rights reserved.
  • Page 215: User Interface

    RM-217; RM-222 Schematics Nokia Customer Care User interface Issue 1 COMPANY CONFIDENTIAL Page 9 –9 Copyright © 2007 Nokia. All rights reserved.
  • Page 216: Camera

    RM-217; RM-222 Schematics Nokia Customer Care Camera Issue 1 COMPANY CONFIDENTIAL Page 9 –10 Copyright © 2007 Nokia. All rights reserved.
  • Page 217: Rf Part

    RM-217; RM-222 Schematics Nokia Customer Care RF part Issue 1 COMPANY CONFIDENTIAL Page 9 –11 Copyright © 2007 Nokia. All rights reserved.
  • Page 218: Signal Overview

    RM-217; RM-222 Schematics Nokia Customer Care Signal overview Issue 1 COMPANY CONFIDENTIAL Page 9 –12 Copyright © 2007 Nokia. All rights reserved.
  • Page 219 RM-217; RM-222 Schematics Nokia Customer Care Component finder Issue 1 COMPANY CONFIDENTIAL Page 9 –13 Copyright © 2007 Nokia. All rights reserved.
  • Page 220 RM-217; RM-222 Schematics Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 9 –14 Copyright © 2007 Nokia. All rights reserved.
  • Page 221 Nokia Customer Care Glossary Issue 1 COMPANY CONFIDENTIAL Page Glossary–1 Copyright © 2007 Nokia. All rights reserved.
  • Page 222 RM-217; RM-222 Nokia Customer Care Glossary (This page left intentionally blank.) Page Glossary–2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 223 D/A-converter Digital-to-analouge converter Digital-to-analouge converter Digital Battery Interface DBus DSP controlled serial bus connected between UPP_WD2 and Helgo DCT-4 Digital Core Technology Direct memory access Data Package Issue 1 COMPANY CONFIDENTIAL Page Glossary–3 Copyright © 2007 Nokia. All rights reserved.
  • Page 224 Integrated hands free IMEI International Mobile Equipment Identity Infrared IrDA Infrared Data Associasion Intelligent software architecture JPEG/JPG Joint Photographic Experts Group Liquid Crystal Display Low Drop Out Light-emitting diode Page Glossary–4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 225 Serial control Bus For RF Right Soft Key RS-MMC Reduced size Multi Media Card RSSI Receiving signal strength indicator Reset Switch Real Time Clock (provides date and time) Radio Receiver Issue 1 COMPANY CONFIDENTIAL Page Glossary–5 Copyright © 2007 Nokia. All rights reserved.
  • Page 226 Peak-to-peak voltage VSIM SIM voltage Wireless application protocol Watchdog XHTML Extensible hypertext markup language Zocus Current sensor, (used to monitor the current flow to and from the battery) Page Glossary–6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2007 Nokia. All rights reserved.
  • Page 227 www.s-manuals.com...

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