Enerzone Solution 1.8 Installation Manual
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Enerzone Solution 1.8 Installation Manual

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Download this manual See also: User Manual, Operation & Installation Manual
ENERZONE E.P.A. WOOD STOVE MANUAL
ENERZONE E.P.A. WOOD STOVE MANUAL
ENERZONE E.P.A. WOOD STOVE MANUAL
US ENVIRONMENTAL
PROTECTION AGENCY
PHASE II CERTIFIED

WOOD STOVE

Printed in Canada
STOVE BUILDER INTERNATIONAL INC.
250, rue de Copenhague,
Saint-Augustin-de-Desmaures
After
After-sale service: 418-908-8002
E
E-mail: tech@sbi-international.com
www.enerzone-intl.com
READ AND KEEP THIS MANUAL FOR REFERENCE
READ AND KEEP THIS MANUAL FOR REFERENCE
This manual is available for free download on the manufacturer's web site. It is a copyrighted
This manual is available for free download on the manufacturer's web site. It is a copyrighted
This manual is available for free download on the manufacturer's web site. It is a copyrighted
document. Re-sale is strictly prohibited. The manufacturer may update this manual from time
sale is strictly prohibited. The manufacturer may update this manual from time to
sale is strictly prohibited. The manufacturer may update this manual from time
time and cannot be responsible for problems, injuries, or damages arising out of the use of
time and cannot be responsible for problems, injuries, or damages arising out of the use of
time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.
information contained in any manual obtained from unauthorized sources.
Solution 1.8
Solution 2.9
Fabriqué par :
(Quebec) G3A 2H3
Verified and tested
Verified and tested
following
ULC S627
and UL 1482 Standards
and UL 1482 Standards
by an accredited
by an accredited
laboratory
laboratory
45189A
02-09-2015

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  • Page 1: Wood Stove

    ENERZONE E.P.A. WOOD STOVE MANUAL ENERZONE E.P.A. WOOD STOVE MANUAL ENERZONE E.P.A. WOOD STOVE MANUAL Solution 1.8 Solution 2.9 US ENVIRONMENTAL PROTECTION AGENCY Fabriqué par : Verified and tested Verified and tested PHASE II CERTIFIED STOVE BUILDER INTERNATIONAL INC. following...
  • Page 2 INTRODUCTION Stove Builder International, one of the most important wood stove and fireplace manufacturers in North America, congratulates you on your purchase and wishes to help you get maximum satisfaction from your wood stove. In the pages that follow, we will give you advice on wood heating and controlled combustion as well as technical specifications regarding installation, operation and maintenance of the model you have chosen.

  • Page 3: Table Of Contents

    ASH REMOVAL USING THE ASH DRAWER ..................33 CHIMNEY (FLUE) CLEANING ....................... 34 BAFFLE INSTALLATION ........................35 4.6.1 Baffle installation for Solution 1.8 model ......................35 4.6.2 Baffle installation for Solution 2.9 model ......................36 SECONDARY AIR TUBE REPLACEMENT ..................37 SPECIFICATIONS ............................

  • Page 4: Installation

    In addition to the national installation and/or local building codes, fire officials (or other authorities having jurisdiction) should be contacted to determine what restrictions and installation requirements might apply locally. Only Solution 1.8 model is mobile home approved. Refer to the mobile home installation section for details. GENERAL INSTALLATION CAUTION: •...

  • Page 5: Pedestal Or Leg Kit Assembly

    1.1.1 Pedestal or leg kit assembly We suggest assembling the leg kit or pedestal before positioning the stove. See table 1.1.1 below: 1- Unscrew the 4 bolts in order to remove the 2 steel supports. Dispose of the two steel supports.

  • Page 6: Installation Of The Decorative U-Shaped Inserts

    Table 1.1.2 Installation of the decorative u-shaped inserts 1.1.3 Door overlay installation In order to complete the assembly of your freestanding Enerzone wood stove, you need to install the door overlay. See table 1.1.3 below for installation instructions: 1- Position the overlay on the door frame and fix it in place from behind using the 4 screws.

  • Page 7: Optional Air Mate Installation

    1.1.4 Optional air mate installation Most freestanding Enerzone wood stoves can be equipped with an optional air mate. This device accumulates heat and increases the air flow. See tale1.1.4 below for installation instructions: 1- Remove the 3 screws holding the rear eat shield deflector.

  • Page 8: Positioning The Stove

    (see figure 1.3 to match each letter to a clearance) CLEARANCES (SINGLE WALL PIPE) CANADA / USA MODEL 14" 12" 7" 18" 22" 18" 48" 84" Solution 1.8 (356 mm) (305 mm) (178 mm) (457 mm) (559 mm) (457 mm) (1220 mm) (213 cm) 14"/10" 14" 7"/6"...
  • Page 9 FIGURE 1.3 Clearances to combustible materials and floor protection...
  • Page 10 Floor protector If the stove is to be installed on top of a combustible floor, it must be guarded by a non combustible material as shown on figure 1.3 (see the dotted line area). FLOOR PROTECTOR* CANADA 8’’ (203 mm) – Note 1 N/A (Canada only) 8’’...
  • Page 11 Reducing Clearances With Shielding TYPE OF PROTECTION Sides and Rear/Back Sheet metal, a minimum of 0,024" (0,61mm) spaced out at least 1" (25mm) by non-combustible spacers (see graphic 2). Ceramic tiles, or an equivalent non-combustible material on fire-proof supports spaced out at least 1" (25 mm) by non- combustible spacers (see graphic 3).
  • Page 12 A- Minimum clearance required between the appliance and an unshielded combustible ceiling. B- 20 in. (500 mm) minimum; C- 1 in. (25 mm) minimum; D- Between 1 in. and 3 in. (25 mm and 75 mm); E- 3 in.(75 mm) minimum; F- 18 in.
  • Page 13 Graphic 4 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacer; 3- 0.024 in (0.61 mm) thick sheet metal; 4- Non-combustible support; 5- Ceramic tile or non-combustible material. Graphic 5 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers;...

  • Page 14: Chimney (Flue System)

    2. CHIMNEY (FLUE SYSTEM) 2.1 DEFINITIONS For clarity, the following definitions should be used with respect to these instructions: • A chimney system consists of a connector off the top of the stove, and a chimne , which attaches to the connector and terminates outside the house. •...
  • Page 15 Your wood stove may be hooked up with a factory built or masonry chimney. If you are using a factory built chimney, it must comply with UL103 (USA) or ULCS629 (Canada) standards. It must therefore be a 6” (152mm) HT Type (2100°F) chimney. It is extremely important that it be installed according to the manufacturer's specifications.

  • Page 16: Step By Step Installation Of Your Factory-Built Chimney

    • If an exterior chimney is used, the best results will be obtained by using a connector vertically off the unit to the highest possible point before elbowing off horizontally to the exterior chimney. For efficiency and safety reasons the stove must not be installed with an insulated chimney connected directly to the appliance.
  • Page 17 Typical installation through the wall Wall support system If your chimney must rise along an outside wall, you need to connect it to your stove through an adjacent wall. For this type of installation, the following items are normally required: Chimney •...
  • Page 18 Typical installation through the ceiling Ceiling support system If your chimney must rise inside the house and go through the ceiling, you need to connect it to your stove at the ceiling level. For this type of installation, the following items are normally required: Chimney •...

  • Page 19: Typical Installation Through An Existing Masonry Chimney

    2.2.2 Typical installation through an existing masonry chimney You can also install your stove using your existing masonry chimney. To do so, follow the guidelines below. You may want to use a factory-built thimble, on construct your own brick thimble. If you are using a masonry chimney, it is important that it be built in compliance with the specifications of the Building Code in your region.
  • Page 20 FIGURE 2.2.2 (B FIGURE 2.2.2 (B) Factory Built Thimble FIGURE 2.2.2 (C FIGURE 2.2.2 (C) Brick Thimble...

  • Page 21: Chimney Connector

    2.3 CHIMNEY CONNECTOR Your chimney connector (commonly called stove pipe) and chimney must have the same diameter as the stove’s exhaust outlet. The stove pipe must be made of aluminized or cold roll steel with a minimum 24-gauge thickness (0.021" or 0.53 mm). It is strictly forbidden to use galvanized steel.
  • Page 22 FIGURE 2.3 (B) Minimum Slope FIGURE 2.3 (B) Minimum Slope • The assembly should be as short and direct as possible between the stove and chimney (See figure The assembly should be as short and direct as possible between the stove and chimney (See figure The assembly should be as short and direct as possible between the stove and chimney (See figure 2.4 (A)).

  • Page 23: Draft

    It is recommended to install 5” fresh air intake kit in the room where the stove is located or nearby. For Solution 2.9 and Solution 1.8, the fresh air intake kit (OA10500) is only available with the pedestal option. Solution 1.8 model is mobile home approved. For this type of installation, it’s mandatory to use and install a fresh air intake kit connected directly to the...

  • Page 24: The Advantage Of Installing A Blower

    2.6 THE ADVANTAGE OF INSTALLING A BLOWER A blower can be installed at the back of your E.P.A Enerzone stove. This option is necessary if you wish to redistribute into a room the heat trapped at the back of your stove. By forcing hot air toward the front, the blower enables you to extend the radiation and convection power of your stove.

  • Page 25: Operation

    3. OPERATION Keep these instructions for future reference. WARNING: • ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN WRITING BY THE CSA B365 ( ANSI NFPA TESTING AUTHORITY IS CONSIDERED AS BREACHING CANADA 211 (USA). • DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS TO START OR REKINDLE THE FIRE •...

  • Page 26: Safety Information

    • Do not abuse the unit, either by over firing or by using wood or combustibles with salt content or harmful chemicals. Misuse is not covered by warranty. • Even though your E.P.A Enerzone has been specifically designed and tested to prevent smoke spillage, always open the door slowly as this will minimise the likelihood of smoke spillage or a back draft of flame or smoke into the room.

  • Page 27: Fuel

    Fuel for the stove must not be stored closer than the required clearances to combustibles (heat sensitive materials). NEVER STORE WOOD IN THE ASH PAN COMPARTMENT. Your E.P.A Enerzone stove is designed to burn . Do not burn coal, charcoal, or trash WOOD ONLY in the unit.

  • Page 28: The Use Of Manufactured Logs

    Decorative fireplaces generally have larger, cooler, and less air-tight fireboxes. Your E.P.A Enerzone stove, on the other hand, has a smaller, completely sealed firebox which attains much higher temperatures. It is therefore not designed to support excessive heat caused by the addition of chemicals in manufactured logs.

  • Page 29: Simple Wood Moisture Test

    3.2.2 Simple wood moisture test Add one large piece of wood to the top of an established fire. If it starts to burn on three sides within one minute, it is dry and seasoned and right for burning. If it turns black and starts to burn in about three minutes or more, it is damp.

  • Page 30: Damper Operation

    Intensity Draft Setting Push Control to end of travel. Medium Low Pull Control by 3/8” from closed position. Medium High Pull Control by 3/4” from closed position High Pull Control to end of travel. Table 3.4 Closing the draft control down too soon will lower combustion efficiency, and may result in creosote build-up in the chimney (which could lead to a future chimney fire).

  • Page 31: Maintaining The Fire

    15 seconds to avoid smoke spillage before you reload the stove. Your E.P.A Enerzone stove will work best if a thick bed of hot embers is maintained in the bottom of the firebox and a minimum of two large pieces of seasoned fuel are added.

  • Page 32: Maintenance

    4. MAINTENANCE 4.1 CLEANING AND PAINTING YOUR STOVE Clean the stove frequently so that soot, ash, and creosote do not accumulate. Do not attempt to clean the stove when the unit is hot. Special care must be taken with plated surfaces in order to maintain the finish at its original brilliance.

  • Page 33: Gasketing

    To change the door gasket, simply remove the damaged one. Carefully clean the gasket groove, apply a high temperature silicone sold for this purpose, and install the new gasket. Use only the genuine Enerzone gasket. You may light up your stove again approximately 24 hours after having completed this operation.

  • Page 34: Chimney (Flue) Cleaning

    As a result, creosote residues accumulate on the chimney. When ignited, this creosote makes an extremely hot fire which could be hazardous. Your E.P.A Enerzone stove has been designed to reduce the amount of creosote produced. Even so, the chimney and any chimney connector should be inspected at least once every two months during the heating season to determine if a creosote build-up has occurred.

  • Page 35: Baffle Installation

    REAR AND MIDDLE TUBES FRONT BAFFLE SUPPORT Figure 4.6.2 (A) - Baffle installation for Solution 1.8 model 1 1/4" X 4 1/2" X 5 1/2" 1 1/4" X 1 1/2" X 4 1/2" 1 1/4" X 3" X 8" 1 1/4" X 4" X 8"...

  • Page 36: Baffle Installation For Solution 2.9 Model

    4.6.2 Baffle installation for Solution 2.9 model All firebrick and ceramic wool baffles must be properly in place for correct burning operation. Have any damaged firebricks replaced. Check the firebricks annually for damage and replace if they are broken or damaged. See figure 4.6.3 (B) for the firebrick layout. WOOL WEIGHT CERAMIC WOOL VERMICULITE BAFFLE...

  • Page 37: Secondary Air Tube Replacement

    Figure 4.7 – Secondary air tube replacement The air tubes are identified for placement as follows: Model Type of tube Front ► 41 holes of 5/32" Solution 1.8 Center& rear ► 81 holes of 0.109" All tubes ► 65 holes of 7/64" Solution 2.9...

  • Page 38: Specifications

    5. SPECIFICATIONS 5.1 SOLUTION 1.8 Fuel Type Cordwood Test Standards ULC S627 & UL 1482 residential. Recommended surface: 500 to 1800 sq. ft. Heating capacity* – BTU/hr., EPA test wood: 34,000 BTU/h. Heating capacity* – BTU/hr., seasoned cordwood: 65,000 BTU/h.

  • Page 39: Solution 2.9

    5.2 SOLUTION 2.9 Fuel Type Cordwood Test Standards ULC S627 & UL 1482 residential. Recommended surface: 750 to 2300 sq. ft. Heating capacity* – BTU/hr., EPA test wood: 29,400 BTU/h. Heating capacity* – BTU/hr., seasoned cordwood: 85,000 BTU/h. Optimum efficiency: 76% *Why is the BTU indicated on the EPA label smaller than the one advertised? You will notice a difference between the BTU output as indicated on the unit’s white EPA label affixed to the glass and the BTU as advertised on our web site and/or product literature.

  • Page 40: Enerzone Limited Lifetime Warranty

    Proof of purchase (dated bill of sale), model name and serial number must be supplied when making any warranty claim to your ENERZONE dealer. This warranty applies to normal residential use only. Damages caused by misuse, abuse, improper installation, lack of maintenance, over firing, negligence or accident during transportation, power failures, downdrafts, venting problems or under-estimated heating area are not covered by this warranty.

This manual is also suitable for:

Solution 2.9

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