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Nokia Customer Care
Service Manual
RM-91; RM-92 (Nokia N80)
Mobile Terminal
Part No: 9246921 (Issue 1)
COMPANY CONFIDENTIAL
Copyright © 2006 Nokia. All rights reserved.

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Summary of Contents for Nokia n80

  • Page 1 Nokia Customer Care Service Manual RM-91; RM-92 (Nokia N80) Mobile Terminal Part No: 9246921 (Issue 1) COMPANY CONFIDENTIAL Copyright © 2006 Nokia. All rights reserved.
  • Page 2 RM-91; RM-92 Nokia Customer Care Amendment Record Sheet Amendment Record Sheet Amendment No Date Inserted By Comments Issue 1 02/2006 M. Hautaniemi Page ii COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 3 Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice. Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
  • Page 4: Warnings And Cautions

    WCDMA networks and cause problems to 3G cellular phone communication in a wide area. • During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged. Page iv COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 5 Nokia Customer Care ESD protection Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
  • Page 6 All of the above suggestions apply equally to the product, battery, charger or any accessory. Page vi COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 7 Our policy is of continuous development; details of all technical modifications will be included with service bulletins. While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e- mail. Please state: •...
  • Page 8: Battery Information

    Batteries' performance is particularly limited in temperatures well below freezing. Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste. Page viii COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 9 4 Service Tools and Service Concepts 5 Disassembly/Reassembly Instructions 6 BB Troubleshooting and Manual Tuning Guide 7 RF Troubleshooting and Manual Tuning Guide 8 Camera Module Troubleshooting 9 System Module 10 Schematics Issue 1 COMPANY CONFIDENTIAL Page ix Copyright © 2006 Nokia. All rights reserved.
  • Page 10 RM-91; RM-92 Nokia Customer Care Nokia N80 Service Manual Structure (This page left intentionally blank.) Page x COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 11 Nokia Customer Care 1 — General Information Issue 1 COMPANY CONFIDENTIAL Page 1 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 12 RM-91; RM-92 Nokia Customer Care General Information (This page left intentionally blank.) Page 1 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 13: Table Of Contents

    Table 1 Audio................................1–8 Table 2 Car................................1–8 Table 3 Data................................1–8 Table 4 Imaging..............................1–9 Table 5 Messaging..............................1–9 Table 6 Power.................................1–9 List of Figures Figure 1 View of RM-91/92............................1–5 Issue 1 COMPANY CONFIDENTIAL Page 1 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 14 RM-91; RM-92 Nokia Customer Care General Information (This page left intentionally blank.) Page 1 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 15: Rm-91/92 Product Selection

    General Information Nokia Customer Care RM-91/92 product selection Nokia RM-91/RM-92 is a WCDMA/GSM dual mode handportable phone. RM-91 supports GSM (GSM850, E- GSM900,GSM1800 & GSM1900) and WCDMA1900, RM-92 GSM (GSM850, E-GSM900, GSM1800 & GSM1900) and WCDMA2100. According to GSM standard 05.05 it responds to class 4 (max. 2W) in EGSM 900, class 1 (1W) in GSM 1800 and class 1 in GSM 1900.
  • Page 16: Memory Functions

    • Hot swap slot for easy memory card insertion and removal *The memory capacity of the memory card in the sales package may vary depending on the market and/or your network operator/service provider. Page 1 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 17: Sales Package

    Camera module VGA Back Camera Module 3MP camera with macro Display Module Engine Shield Assembly Part of slide assembly Slide Assembly Mechanical assembly Core SW Module Issue 1 COMPANY CONFIDENTIAL Page 1 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 18: Mobile Enhancements

    Wireless car kit CK-1W Wireless plug-in car handsfree HF-6W Car kit CK-10 Car kit N616 Mobile holder CR-39 Table 3 Data Enhancement Type Connectivity adapter cable DKU-2 Page 1 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 19: Technical Specifications

    ~ 134 97.4 820mAh li-ion battery at camera) back Main RF characteristics for GSM850/900/1800/1900 and WCDMA1900/2100 phones Parameter Unit Cellular system GSM850, EGSM900, GSM1800/1900, WCDMA1900 or WCDMA2100 Issue 1 COMPANY CONFIDENTIAL Page 1 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 20: Battery Endurance

    Talk time Stand-by BL-5B up to 3 hrs (GSM) up to 8 days up to 2.5 hrs (WCDMA) Charging times AC-3 AC-4 approx. 120min approx. 70 min Page 1 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 21 RM-91; RM-92 General Information Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 1 –11 Copyright © 2006 Nokia. All rights reserved.
  • Page 22 RM-91; RM-92 Nokia Customer Care General Information (This page left intentionally blank.) Page 1 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 23 Nokia Customer Care 2 — Parts Lists and Component Layouts Issue 1 COMPANY CONFIDENTIAL Page 2 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 24 RM-91; RM-92 Nokia Customer Care Parts Lists and Component Layouts (This page left intentionally blank.) Page 2 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 25: Table Of Contents

    Figure 7 Component layout 1ME_09b bottom....................2–34 Figure 8 Component layout top 1NN_07a......................2–52 Figure 9 Component layout bottom 1NN_07a....................2–53 Figure 10 Component layout top 1NN_07b......................2–56 Figure 11 Component layout bottom 1NN_07b....................2–57 Issue 1 COMPANY CONFIDENTIAL Page 2 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 26 RM-91; RM-92 Nokia Customer Care Parts Lists and Component Layouts (This page left intentionally blank.) Page 2 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 27: Exploded View

    RM-91; RM-92 Parts Lists and Component Layouts Nokia Customer Care Exploded view Figure 2 RM-91/92 exploded view Issue 1 COMPANY CONFIDENTIAL Page 2 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 28: Spare Parts Overview

    RM-91; RM-92 Nokia Customer Care Parts Lists and Component Layouts Spare parts overview Figure 3 RM-91/92 spare parts overview Page 2 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 29: Mechanical Spare Parts List

    ENGINE SHIELD ASSY (I101 - I103) I101 ENGINE SLIDE SHIELD I102 SLIDE SPRING I103 SLIDE METAL RUNNER I104 FLEX I/CONN MODULE I105 KEYMAT BEZEL I106 ITU KEYMAT Issue 1 COMPANY CONFIDENTIAL Page 2 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 30 I228 C-COVER Note: For Nokia product codes, please refer to the latest Service Bulletins on the Partner Website (PWS). To ensure you are always using the latest codes, please check the PWS on a daily basis. Page 2 –8 COMPANY CONFIDENTIAL Issue 1 Copyright ©...
  • Page 31: Rm-91 Component Parts Lists And Layouts

    Chipcap 5% NP0 C2107 Bottom 0402C Chipcap 5% NP0 C2108 Bottom 0402C Chipcap 5% NP0 C2109 Bottom 0402C Chipcap 5% NP0 C2110 Bottom 0402C Chipcap 5% NP0 Issue 1 COMPANY CONFIDENTIAL Page 2 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 32 CHIPCAP X5R 22U C2301 Bottom 0805C M 6V3 0805 CHIPCAP X5R 22U C2302 Bottom 0805C M 6V3 0805 CHIPCAP X5R 100N C2304 Bottom 0402C_H0.6 M 16V 0402 100n Page 2 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 33 Chipcap 5% NP0 C4001 0402C Chipcap 5% NP0 100p CHIPCAP X5R 1U K C4002 0402C 6V3 0402 6.3V CHIPCAP X5R 1U K C4003 0402C 6V3 0402 6.3V Issue 1 COMPANY CONFIDENTIAL Page 2 –11 Copyright © 2006 Nokia. All rights reserved.
  • Page 34 C4403 0402C 50V 0402 Chipcap X7R 10% C4404 0402C 50V 0402 Chipcap X7R 10% C4405 0402C 50V 0402 CHIPCAP X5R 1U5 K C4407 0402C 4V 0402 Page 2 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 35 CHIPCAP X5R 100N C5508 0402C_H0.6 M 16V 0402 100n CHIPCAP X5R 100N C5509 0402C K 10V 0402 100n CHIPCAP X5R 1U K C5511 0402C 6V3 0402 6.3V Issue 1 COMPANY CONFIDENTIAL Page 2 –13 Copyright © 2006 Nokia. All rights reserved.
  • Page 36 CHIPCAP X5R 1U5 K C6507 Bottom 0402C 4V 0402 CHIPCAP X5R 100N C6508 0402C_H0.6 M 16V 0402 100n CHIPCAP X5R 100N C6509 0402C_H0.6 M 16V 0402 100n Page 2 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 37 CHIPCAP NP0 2N2 C7511 0603C G 16V 0603 Chipcap X7R 10% C7513 0402C 16V 0402 Chipcap +-0.25pF C7515 0402C CHIPCAP NP0 470P C7516 0402C J 6V3 0402 470p Issue 1 COMPANY CONFIDENTIAL Page 2 –15 Copyright © 2006 Nokia. All rights reserved.
  • Page 38 C7587 Bottom 0402C 16V 0402 C7588 Bottom 0402C Chipcap 5% NP0 100p CHIPCAP NP0 1P2 B C7589 0402C 50V 0402 C7590 Bottom 0402C Chipcap 5% NP0 Page 2 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 39 600R/ L2003 Bottom FERRITE_0402 0402 100MHz FERRITE BEAD 0.6R 600R/100MHZ 600R/ L2004 Bottom FERRITE_0402 0402 100MHz FERRITE BEAD 0.6R 600R/100MHZ 600R/ L2005 Bottom FERRITE_0402 0402 100MHz Issue 1 COMPANY CONFIDENTIAL Page 2 –17 Copyright © 2006 Nokia. All rights reserved.
  • Page 40 CHOKE 22U M 1R4 L2309 Bottom CHOKE_984FB 0.33A 3.3X3.3X1.5 22uH CHIP COIL 33N J L2800 0402L Q23/800M 0402 33nH CHIP COIL 2N2 +-0N3 Q30/800M L4000 0402L 0402 2n2H Page 2 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 41 CHIP COIL 15N J L7515 0402L Q30/800M 0402 15nH CHOKE_SER300 CHOKE 3U3 1.2A L7540 _H1.5 0R096 3X3X1.5 3u3H CHIP COIL 2N7 +-0N3 Q29/800M L7580 0402L 0402 2n7H Issue 1 COMPANY CONFIDENTIAL Page 2 –19 Copyright © 2006 Nokia. All rights reserved.
  • Page 42 SC_59 TLE4913 SC 59-3-x HALL IC SWITCH N4401 Bottom SC_59 TLE4913 SC 59-3-x VREG USMD5_1.47X LP3985ITLX-2.8 N4405 1.04_H0.675 NOPB USMD5 14XLEVEL SHIFTER ST16C32245TBR N4406 TFBGA_42 uTFBGA42 Page 2 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 43 TRANCEIVER RFIC N7505 TFBGA144 TFBGA144 PA RF9282E6.3 GSM/EDGE 850/900/1800/19 N7520 RF9282E3.6 PA MODULE RF9372E5.2 WCDMA N7540 RF9372_H1.5 1850-1980MHZ DC CONV uBGA8_1.849X LM3202TLX NOPB N7541 1.696 REVB USMD8 Issue 1 COMPANY CONFIDENTIAL Page 2 –21 Copyright © 2006 Nokia. All rights reserved.
  • Page 44 CHIP VARISTOR VWM14V VC50V R2020 Bottom 0402_VAR 0402 14V/50V CHIP VARISTOR VWM14V VC50V R2021 Bottom 0402_VAR 0402 14V/50V CHIP VARISTOR VWM14V VC50V R2022 Bottom 0402_VAR 0402 14V/50V Page 2 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 45 0402R 63mW 470k Resistor 5% R4403 0402R 63mW Resistor 5% R4404 0402R 63mW 180R Resistor 5% R4405 0402R 63mW 180R Resistor 5% R4410 0402R 63mW 470k Issue 1 COMPANY CONFIDENTIAL Page 2 –23 Copyright © 2006 Nokia. All rights reserved.
  • Page 46 Chipres 0W06 R5509 0402R jumper 0402 Resistor 5% R6100 0402R 63mW Resistor 5% R6101 0402R 63mW 100k Resistor 5% R6102 0402R 63mW Resistor 5% R6103 0402R 63mW Page 2 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 47 0402R 63mW CHIPRES 0W06 10K R7502 0402R F 0402 Resistor 5% R7503 0402R 63mW CHIPRES 0W06 8K2 R7505 0402R F 0402 Resistor 5% R7508 0402R 63mW Issue 1 COMPANY CONFIDENTIAL Page 2 –25 Copyright © 2006 Nokia. All rights reserved.
  • Page 48 0402R 63mW SWITCH_EVQP SWITCH TACT SPST S4402 Bottom 7J01C 12V SIDE KEY 1.6N BALUN 2450 +-50MHZ 1DB T4000 TRANS_LDB10 1.7X0.9 TRANSF BALUN 3800+-550MHZ T7501 TRANS_LDB15 0805 Page 2 –26 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 49 Bottom SOD882 Tr NPN 12V 35mA V6502 Bottom SOT323 SOT323 MODULE ID TRACEABILITY_ COMPONENT X1000 2.8X1.8X0.3 SM LYNX LYNX_BATT_CO BATT.CONN 3POL X1100 Bottom 12V 2A H7 Issue 1 COMPANY CONFIDENTIAL Page 2 –27 Copyright © 2006 Nokia. All rights reserved.
  • Page 50 CLE9016_0101 SM CAMERA MOD X6500 Bottom SKT 2X8F CONN POGO PINS POGO_CNO_32 CNO-3211-3125H X6501 Bottom 11_3125H H4.3 FLIP_CHIP_16_ MMC ASP HIGH Z3500 Bottom 2.25X2.25 SPEED BGA16 Page 2 –28 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 51 CER FILT LFL181699TC1 FILTER_LFTC10 2400-2480MHZ 2400-2483 Z7521 DUPL 1880 +-30MHZ/1960 FILTER_SAW_Q +-30MHZ 1880/1960 Z7540 CS12E_H1.6 5X5X1.45 SAW FILT 1960 FILTER_SAW_2 +-30MHZ/ 3.4 Z7580 .1X1.7_H0.6_S 2.0X1.6 1960MHz Issue 1 COMPANY CONFIDENTIAL Page 2 –29 Copyright © 2006 Nokia. All rights reserved.
  • Page 52: Component Layouts 1Me_09A

    RM-91; RM-92 Nokia Customer Care Parts Lists and Component Layouts Component layouts 1ME_09a Figure 4 Component layout 1ME_09a top Page 2 –30 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 53 RM-91; RM-92 Parts Lists and Component Layouts Nokia Customer Care Figure 5 Component layout 1ME_09a bottom Issue 1 COMPANY CONFIDENTIAL Page 2 –31 Copyright © 2006 Nokia. All rights reserved.
  • Page 54: Component Parts List 1Me_09B

    R5508 0402R 0402 Chipres 0W06 jumper R6522 Bottom 0402R 0402 Chipres 0W06 jumper R7523 0402R 0402 CON_JACK_HR33NK CONN DC-JACK 2.0MM X2000 Bottom _2DJA_2S 3POL SPR 90DEG Page 2 –32 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 55: Component Layouts 1Me_09B

    RM-91; RM-92 Parts Lists and Component Layouts Nokia Customer Care Component layouts 1ME_09b Figure 6 Component layout 1ME_09b top Issue 1 COMPANY CONFIDENTIAL Page 2 –33 Copyright © 2006 Nokia. All rights reserved.
  • Page 56 RM-91; RM-92 Nokia Customer Care Parts Lists and Component Layouts Figure 7 Component layout 1ME_09b bottom Page 2 –34 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 57: Rm-92 Component Parts Lists And Layouts

    Chipcap 5% NP0 C2107 0402C Chipcap 5% NP0 C2108 0402C Chipcap 5% NP0 C2109 0402C Chipcap 5% NP0 C2110 0402C Chipcap 5% NP0 C2111 0402C Chipcap 5% NP0 Issue 1 COMPANY CONFIDENTIAL Page 2 –35 Copyright © 2006 Nokia. All rights reserved.
  • Page 58 100n CHIPCAP X5R 1U K 6V3 C2312 0402C 0402 6.3V CHIPCAP X5R 4U7 M 25V C2314 0805C 0805 CHIPCAP X5R 1U5 K 4V C2316 0402C 0402 Page 2 –36 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 59 0402 6.3V CHIPCAP X5R 1U5 K 4V C4005 0402C 0402 CHIPCAP X5R 1U5 K 4V C4006 0402C 0402 CHIPCAP X5R 1U5 K 4V C4007 0402C 0402 Issue 1 COMPANY CONFIDENTIAL Page 2 –37 Copyright © 2006 Nokia. All rights reserved.
  • Page 60 0402 CHIPCAP X5R 100N M C4409 0402C_H0.6 16V 0402 100n CHIPCAP X5R 100N M C4410 0402C_H0.6 16V 0402 100n Chipcap X7R 10% 50V C4418 0402C 0402 Page 2 –38 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 61 16V 0402 100n Chipcap X7R 10% 16V C6101 0402C 0402 CHIPCAP X7R 33N K 10V C6102 0402C 0402 CHIPCAP X5R 100N M C6103 0402C_H0.6 16V 0402 100n Issue 1 COMPANY CONFIDENTIAL Page 2 –39 Copyright © 2006 Nokia. All rights reserved.
  • Page 62 0402 CHIPCAP X5R 1U K 6V3 C6513 0402C 0402 6.3V CHIPCAP X5R 1U5 K 4V C6514 0402C 0402 CHIPCAP X5R 4U7 K 6V3 C6515 0805C 0805 Page 2 –40 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 63 CHIPCAP X5R 4U7 K 6V3 C7521 0603C 0603 6.3V CHIPCAP X5R 4U7 K 6V3 C7541 0603C 0603 6.3V CHIPCAP X5R 4U7 K 6V3 C7542 0603C 0603 6.3V Issue 1 COMPANY CONFIDENTIAL Page 2 –41 Copyright © 2006 Nokia. All rights reserved.
  • Page 64 FERRITE BEAD 0.6R 600R/ L2002 FERRITE_0402 600R/100MHZ 0402 100MHz FERRITE BEAD 0.6R 600R/ L2003 FERRITE_0402 600R/100MHZ 0402 100MHz FERRITE BEAD 0.6R 600R/ L2004 FERRITE_0402 600R/100MHZ 0402 100MHz Page 2 –42 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 65 CHIP COIL 22N J L4001 0402L Q28/800M 0402 22nH CHOKE 10U 0.8A 0R24 L4200 CHOKE_SER400 4X4X1.8 10uH CHIP COIL 33N J L4401 0402L Q23/800M 0402 33nH Issue 1 COMPANY CONFIDENTIAL Page 2 –43 Copyright © 2006 Nokia. All rights reserved.
  • Page 66 VILMA 1.04C TFBGA105 N2300 TFBGA64_H1.2 BETTY V2.1 LF TFBGA64 USMD5_1.47X1.0 VREG LP3985ITLX-3.0 N3500 4_H0.675 NOPB USMD5 LEVEL SHIFT SN74AVCA406ZQCR N3501 PBGA_N48 1.8/3V BGA48 N4000 uBGA63_4.6X4.6 BRF6150 Page 2 –44 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 67 VREG LP3985ITLX-2.8 N6504 4_H0.675 NOPB USMD5 RF SYSTEM MODULE N7500 TFBGA_188 PIHI2.22 9.0X9.0X1 PA RF9282E6.3 GSM/ EDGE N7520 RF9282E3.6 850/900/1800/1900 PA MODULE RF9372E5.2 N7540 RF9372_H1.5 WCDMA 1850-1980MHZ Issue 1 COMPANY CONFIDENTIAL Page 2 –45 Copyright © 2006 Nokia. All rights reserved.
  • Page 68 R2200 0402R Resistor 5% 63mW R2303 0402R Resistor 5% 63mW R2305 0402R Resistor 5% 63mW 100R R2800 0402R Resistor 5% 63mW R2801 0402R Resistor 5% 63mW Page 2 –46 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 69 200PPM 0402 270k R5502 0402R Resistor 5% 63mW 150k Chipres 0W06 jumper R5509 0402R 0402 R6100 0402R Resistor 5% 63mW R6101 0402R Resistor 5% 63mW 100k Issue 1 COMPANY CONFIDENTIAL Page 2 –47 Copyright © 2006 Nokia. All rights reserved.
  • Page 70 Chipres 0W06 47k F R7540 0402R 200ppm 0402 CHIPRES 0W06 1K0 F R7541 0402R 200PPM 0402 Chipres 0W06 jumper R7542 0402R 0402 R7543 0402R Resistor 5% 63mW Page 2 –48 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 71 V6500 3A IR 10UA SOD882 Tr NPN 12V 35mA V7560 SOT323 SOT323 SM COAX CONN+SW F COAX_MM8430 50R 250V 6GHZ TRACEABILITY_P MODULE ID COMPONENT X1000 2.8X1.8X0.3 Issue 1 COMPANY CONFIDENTIAL Page 2 –49 Copyright © 2006 Nokia. All rights reserved.
  • Page 72 FILTER BGA25 uBGA25_2.47X2. ASIP 10-CH ESD EMI Z4402 FILTER BGA25 uBGA25_2.47X2. ASIP 10-CH ESD EMI Z4403 FILTER BGA25 uBGA25_2.47X2. ASIP 10-CH ESD EMI Z4404 FILTER BGA25 Page 2 –50 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 73 MODULE_SP_LMZ TX SAW MODULE GSM 850/900M Z7500 _137 850/900MHZ CER FILT LFL181699TC1 2400-2483 Z7501 FILTER_LFTC10N 2400-2480MHZ 1.6 1920-1980 DUPL BAW P_TC3N_12_1_AG 1920-1980/2110-2170 2110-2170 Z7540 MHZ 3.8X3.8 Issue 1 COMPANY CONFIDENTIAL Page 2 –51 Copyright © 2006 Nokia. All rights reserved.
  • Page 74: Component Layouts 1Nn_07A

    RM-91; RM-92 Nokia Customer Care Parts Lists and Component Layouts Component layouts 1NN_07a Figure 8 Component layout top 1NN_07a Page 2 –52 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 75 RM-91; RM-92 Parts Lists and Component Layouts Nokia Customer Care Figure 9 Component layout bottom 1NN_07a Issue 1 COMPANY CONFIDENTIAL Page 2 –53 Copyright © 2006 Nokia. All rights reserved.
  • Page 76: Component Parts List 1Nn_07B

    CHIP COIL 3N3 +-0N3 Q28/800M L7544 0402L 0402 3n3H CHIP VARISTOR VWM14V VC50V R3504 Bottom 0402_VAR 0402 14V/50V CHIP VARISTOR VWM14V VC50V R3505 Bottom 0402_VAR 0402 14V/50V Page 2 –54 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 77 14V/50V Chipres 0W06 jumper R5508 0402R 0402 Chipres 0W06 jumper R6522 Bottom 0402R 0402 CONN DC- CON_JACK_ JACK 2.0MM HR33NK_2 3POL SPR X2000 Bottom DJA_2S 90DEG Issue 1 COMPANY CONFIDENTIAL Page 2 –55 Copyright © 2006 Nokia. All rights reserved.
  • Page 78: Component Layouts 1Nn_07B

    RM-91; RM-92 Nokia Customer Care Parts Lists and Component Layouts Component layouts 1NN_07b Figure 10 Component layout top 1NN_07b Page 2 –56 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 79 RM-91; RM-92 Parts Lists and Component Layouts Nokia Customer Care Figure 11 Component layout bottom 1NN_07b Issue 1 COMPANY CONFIDENTIAL Page 2 –57 Copyright © 2006 Nokia. All rights reserved.
  • Page 80 RM-91; RM-92 Nokia Customer Care Parts Lists and Component Layouts (This page left intentionally blank.) Page 2 –58 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 81 Nokia Customer Care 3 — Service Software Instructions Issue 1 COMPANY CONFIDENTIAL Page 3 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 82 RM-91; RM-92 Nokia Customer Care Service Software Instructions (This page left intentionally blank.) Page 3 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 83 Figure 33 Finish flash update..........................3–22 Figure 34 Choosing Prommer maintenance......................3–22 Figure 35 Prommer SW update finished......................3–23 Figure 36 Prommer maintenance window......................3–23 Figure 37 Flash directory window........................3–24 Issue 1 COMPANY CONFIDENTIAL Page 3 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 84 RM-91; RM-92 Nokia Customer Care Service Software Instructions (This page left intentionally blank.) Page 3 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 85: Phoenix Installation Steps In Brief

    • Activate SX-4 smart card, if you need tuning and testing functions. Note: When FPS-10 is used only for product software updates, SX-4 smart card is not needed. Issue 1 COMPANY CONFIDENTIAL Page 3 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 86: Installing Phoenix

    Press the F1 key or the feature’s Help button to activate a Help file. Steps phoenix_service_sw_2004_39_x_xx.exe ). 1. To start the installation, run the application file (for example, Welcome dialogue, click Next. 2. In the Page 3 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 87 Select Yes... to reboot the PC immediately or No... to reboot the PC manually afterwards. After the reboot, all components are registered. Phoenix does not work, if the components have not been registered. Note: Issue 1 COMPANY CONFIDENTIAL Page 3 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 88: Updating Phoenix Installation

    Windows Control Panel. the application from the • If you try to install an older version (for example, downgrade from a15_2004_24_7_55 to a14_2004_16_4_47), installation will be interrupted. Page 3 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 89: Uninstalling Phoenix

    Phoenix Uninstalling Context Phoenix service software manually from the Windows Control Panel. You can uninstall Steps 1. Open the Windows Control Panel, and choose Add/Remove Programs. Issue 1 COMPANY CONFIDENTIAL Page 3 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 90 Figure 16 Remove program The progress of the uninstallation is shown. 3. If the operating system does not require rebooting, click Finish to complete. Figure 17 Finish uninstallation Page 3 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 91: Repairing Phoenix Installation

    Phoenix service software and tools usable with a certain phone model. The phone data package contains the following: • Product software binary files Issue 1 COMPANY CONFIDENTIAL Page 3 –11 Copyright © 2006 Nokia. All rights reserved.
  • Page 92: Installing Phone Data Package

    • Files for type label printing • Validation file for the fault log repair data reporting system • All product-specific configuration files for Phoenix software components Data files are stored in C:\Program Files\Nokia\Phoenix (default). Installing phone data package Before you begin Phoenix service software and service tools •...
  • Page 93 3. In the following view you can see the contents of the data package. Read the text carefully. There is Phoenix version required with this data package. information about the Figure 19 Data package setup information 4. To continue, click Next. Issue 1 COMPANY CONFIDENTIAL Page 3 –13 Copyright © 2006 Nokia. All rights reserved.
  • Page 94 Figure 20 Data package destination folder Phoenix is installed, and the directory is shown. The InstallShield Wizard checks where 6. To start copying the files, click Next. Page 3 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 95: Uninstalling Phone Data Package

    Steps XX-XX_dp_EA_v_1_0.exe ) from your computer. 1. Locate the data package installation file (e.g. 2. To start the uninstallation procedure, double-click the data package installation file. Issue 1 COMPANY CONFIDENTIAL Page 3 –15 Copyright © 2006 Nokia. All rights reserved.
  • Page 96 Figure 23 Finishing data package uninstallation Alternative steps • You can also uninstall the data package manually from Control Panel→Add/Remove Programs→xx-xx* Phone Data Package . (*= type designator of the phone). Page 3 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 97: Configuring Users In Phoenix

    Windows Control Panel. If the problem persists, contact the local PC support. Steps Phoenix , and log in. 1. Start 2. Choose File→Manage Connections..Issue 1 COMPANY CONFIDENTIAL Page 3 –17 Copyright © 2006 Nokia. All rights reserved.
  • Page 98 • RX_BUFFER_SIZE: Use the default value, and click Next. iii For an FPS-8 flash prommer, choose the following connection settings: • Media: FPS-8 • PORT_NUM: COM Port where FPS-8 is connected • COMBOX_DEF_MEDIA: FBUS Page 3 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 99: Installing Flash Support Files For Fps-10

    If you are not using a separate installation package, you can skip this section and continue with ”Updating FPS-10 flash prommer software“ (page 3–22) after installing a new phone data package. Issue 1 COMPANY CONFIDENTIAL Page 3 –19 Copyright © 2006 Nokia. All rights reserved.
  • Page 100 Control Panel and then rerun the installation again. Figure 31 Flash installation interrupted If an older version exists on your PC and it needs to be updated, click Next to continue installation. Page 3 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 101 Figure 32 Flash destination folder When installing the flash update files for the first time you may choose another location by selecting Browse. However, this is not recommended. Issue 1 COMPANY CONFIDENTIAL Page 3 –21 Copyright © 2006 Nokia. All rights reserved.
  • Page 102: Updating Fps-10 Flash Prommer Software

    Prommer. To update the files, click Yes. Click OK if the computer informs you about an unsafe removal of the device. 4. Alternatively you can update the FPS-10 flash prommer software by clicking the Update button. Page 3 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 103 7. Check that your FPS-10 flash prommer has enough memory. Flashing the SU-18 with FPS-10 needs at least 128 MB of SRAM memory in the prommer. Figure 36 Prommer maintenance window Issue 1 COMPANY CONFIDENTIAL Page 3 –23 Copyright © 2006 Nokia. All rights reserved.
  • Page 104 • All files can be loaded separately to the prommer used. To do this, click the right mouse button in the Flash box files window and select the file type to be loaded. More information can be found in Phoenix Help. Page 3 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 105 Nokia Customer Care 4 — Service Tools and Service Concepts Issue 1 COMPANY CONFIDENTIAL Page 4 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 106 RM-91; RM-92 Nokia Customer Care Service Tools and Service Concepts (This page left intentionally blank.) Page 4 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 107 Flash concept with SS-62, FS-13, CU-4 and FPS-10..................4–20 Flash concept with SS-62, FS-13, CU-4, smart card reader and SX-4............4–21 List of Tables Table 7 Attenuation values............................4–8 Issue 1 COMPANY CONFIDENTIAL Page 4 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 108 RM-91; RM-92 Nokia Customer Care Service Tools and Service Concepts (This page left intentionally blank.) Page 4 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 109: Service Tools

    FPS-10 and FPS-11 sales packages. CA-35S Power cable CA-35S is a power cable for connecting, for example, the FPS-10 flash prommer to the Point-Of-Sales (POS) flash adapter. Issue 1 COMPANY CONFIDENTIAL Page 4 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 110 4 Connect an FBUS cable (if necessary). 5 Start Phoenix service software. Note: Phoenix enables CU-4 regulators via USB when it is started. Reconnecting the power supply requires a Phoenix restart. Page 4 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 111 • LAN to FBUS/Flashbus and USB conversion • Vusb output switchable by PC command FPS-10 sales package includes: • FPS-10 prommer • Power Supply with 5 country specific cords • USB cable Issue 1 COMPANY CONFIDENTIAL Page 4 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 112 MJ-66 sales package and must be ordered separately. Table 7 Attenuation values • Band Attenuation GSM850 0.25 GSM900 0.25 GSM1800 GSM1900 0.45 WCDMA1900 0.45 WCDMA2100 Page 4 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 113 RJ-103 is a rework jig used with rework stencil ST-36. RJ-114 Rework jig RJ-114 is a rework jig used with ST-41. RJ-57 Rework jig RJ-57 is a rework jig used with ST-22. Issue 1 COMPANY CONFIDENTIAL Page 4 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 114 RJ-71 is a rework jig used with ST-26 rework stencil. RJ-73 Rework jig RJ-75 Soldering jig RJ-75 is a soldering jig used for soldering and as a rework jig for the engine module. Page 4 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 115 WCDMA 2100 Band I Rx 10837 15.7 GSM Coupler Channel Coupler Loss GSM 850 Tx\Rx GSM 900 Tx\Rx 10.0 11.5 GSM 1800 Tx\Rx 11.3 GSM 1900 Tx\Rx Issue 1 COMPANY CONFIDENTIAL Page 4 –11 Copyright © 2006 Nokia. All rights reserved.
  • Page 116 SRT-6 Opening tool SS-45 Front camera removal tool The front camera removal tool SS-45 is used to remove/attach the front camera module from/to the socket. Page 4 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 117 • provides RF connection using galvanic connector or coupler • multiplexing between USB and FBUS media, controlled by VUSB SS-93 Opening tool ST-20 Rework stencil ST-20 is used with RJ-73 rework jig. Issue 1 COMPANY CONFIDENTIAL Page 4 –13 Copyright © 2006 Nokia. All rights reserved.
  • Page 118 SX-4 is a BB5 security device used to protect critical features in tuning and testing. SX-4 is also needed together with FPS-10 when DCT-4 phones are flashed. Page 4 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 119 The RF cable is used to connect, for example, a module repair jig to the RF measurement equipment. SMA to N-Connector ca. 610mm. Attenuation for: • GSM850/900: 0.3+-0.1 dB • GSM1800/1900: 0.5+-0.1 dB • WLAN: 0.6+-0.1dB Issue 1 COMPANY CONFIDENTIAL Page 4 –15 Copyright © 2006 Nokia. All rights reserved.
  • Page 120: Service Concepts

    RM-91; RM-92 Nokia Customer Care Service Tools and Service Concepts Service concepts Flash concept with MJ-66, CU-4, FPS-10 and SX-4 Page 4 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 121: Flash Concept With Mj-66, Cu-4, Smart Card Reader And Sx-4

    RM-91; RM-92 Service Tools and Service Concepts Nokia Customer Care Flash concept with MJ-66, CU-4, smart card reader and SX-4 Issue 1 COMPANY CONFIDENTIAL Page 4 –17 Copyright © 2006 Nokia. All rights reserved.
  • Page 122: Pos Flash Concept

    RM-91; RM-92 Nokia Customer Care Service Tools and Service Concepts POS flash concept Page 4 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 123: Flash Concept With Ss-46, Fs-13 And Fps-10

    RM-91; RM-92 Service Tools and Service Concepts Nokia Customer Care Flash concept with SS-46, FS-13 and FPS-10 Issue 1 COMPANY CONFIDENTIAL Page 4 –19 Copyright © 2006 Nokia. All rights reserved.
  • Page 124: Flash Concept With Ss-62, Fs-13, Cu-4 And Fps-10

    RM-91; RM-92 Nokia Customer Care Service Tools and Service Concepts Flash concept with SS-62, FS-13, CU-4 and FPS-10 Page 4 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 125: Flash Concept With Ss-62, Fs-13, Cu-4, Smart Card Reader And Sx-4

    RM-91; RM-92 Service Tools and Service Concepts Nokia Customer Care Flash concept with SS-62, FS-13, CU-4, smart card reader and SX-4 Issue 1 COMPANY CONFIDENTIAL Page 4 –21 Copyright © 2006 Nokia. All rights reserved.
  • Page 126 RM-91; RM-92 Nokia Customer Care Service Tools and Service Concepts (This page left intentionally blank.) Page 4 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 127 Nokia Customer Care 5 — Disassembly/Reassembly Instructions Issue 1 COMPANY CONFIDENTIAL Page 5 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 128 RM-91; RM-92 Nokia Customer Care Disassembly/Reassembly Instructions (This page left intentionally blank.) Page 5 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 129 RM-91; RM-92 Disassembly/Reassembly Instructions Nokia Customer Care Table of Contents Disassembly / reassembly instructions........................5–5 Issue 1 COMPANY CONFIDENTIAL Page 5 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 130 RM-91; RM-92 Nokia Customer Care Disassembly/Reassembly Instructions (This page left intentionally blank.) Page 5 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 131 Note the reassembly-specific instructions in steps 4, 10, 16, 17, 35, 39, 42, 43, and 44. Steps Protect the window with a film. Also protect the camera window with a film. Issue 1 COMPANY CONFIDENTIAL Page 5 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 132 Place the SRT-6 between the A-COVER and the UI FRAME ASSY and unlock the first snap. Then follow the order shown in picture 6. Unlock the four snaps with the SRT-6 in the shown direction. Page 5 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 133 Protect the LCD ASSY with a film. 10. Unscrew the Torx Plus® size 6 SCREWS in the order shown. For assembly, use the reverse order with a torque setting of 14Ncm. Issue 1 COMPANY CONFIDENTIAL Page 5 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 134 13. Unlock the LCD K2 from the UI FRAME ASSY with the SS-93. 14. Place the SS-93 between the LCD K2 and the UI FRAME ASSY and release the snaps on both sides. Page 5 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 135 17. Remove the UI SUPPORT. Note: When assembling the UI SUPPORT it is important to place it under the marked edge. 18. Push out the EARPIECE. Issue 1 COMPANY CONFIDENTIAL Page 5 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 136 20. Lift up the 1MJ UI PWB ASSY with the SRT-6 carefully. Do not damage the two snaps on both sides of the FLEX I/CONN MODULE. 21. Gently, lift the UI PWB a bit. 22. Take special care when opening the FLEX I connector. Page 5 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 137 24. Lift the other side of the connector as shown. Avoid bending the spring contacts of the BOARD TO BOARD CONNECTOR. 25. Now, remove the UI PWB ASSY. 26. Open the UI FRAME ASSY a bit as shown. Do not separate the parts yet. Issue 1 COMPANY CONFIDENTIAL Page 5 –11 Copyright © 2006 Nokia. All rights reserved.
  • Page 138 29. To open the snaps 2-5 only stick in the SRT-6 between ITU KEYMAT and KEYMAT BEZEL in the shown angle. 30. Open snap 3. Page 5 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 139 35. Unscrew the Torx Plus® size 6 SCREWS in the order shown. For assembly, use the reverse order with a torque setting of 23Ncm. Note: Always use new SCREWS when reassembling the unit. Issue 1 COMPANY CONFIDENTIAL Page 5 –13 Copyright © 2006 Nokia. All rights reserved.
  • Page 140 Disassembly/Reassembly Instructions 36. Close the SLIDE ASSY. 37. Remove the UI FRAME SPARE include the ENGINE SHIELD ASSY. 38. Now, separate the parts from each other. Page 5 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 141 41. Lift up the ENGINE MODULE a bit, and remove it. 42. For assembly only: For assembling, ensure the correct position of the CAMERA MACRO KEY in the B-COVER ASSY and... Issue 1 COMPANY CONFIDENTIAL Page 5 –15 Copyright © 2006 Nokia. All rights reserved.
  • Page 142 CAMERA MACRO KEY and camera macro lever correct fit together. 45. Remove the VIBRA. 46. Use the DC-Plug to remove the DC-JACK. Page 5 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 143 48. Use a torx driver as a fulcrum when removing the C-COVER CATCH SPRING. 49. The C-COVER CATCH drops out easily. 50. Push out the CAMERA KEY. Mind the correct assembling of the CAMERA KEY (small picture). Issue 1 COMPANY CONFIDENTIAL Page 5 –17 Copyright © 2006 Nokia. All rights reserved.
  • Page 144 51. Unlock the snap of the BATTERY BASE ASSY. 52. Gently, remove the BATTERY BASE ASSY. 53. Remove the BLUETOOTH ANTENNA ASSY. 54. Remove the SD CARD DOOR. Page 5 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 145 SS-93 (position 2). Now fix with your thumb the lifted... 58..ANTENNA ASSY on the left side and unlock the right snap with the SRT-6. Issue 1 COMPANY CONFIDENTIAL Page 5 –19 Copyright © 2006 Nokia. All rights reserved.
  • Page 146 60. Push out the FLASH LED. 61. Unlock the snaps of the CAMERA by using the SS-45. 62. Continue on the other side of the CAMERA housing. Page 5 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 147 RM-91; RM-92 Disassembly/Reassembly Instructions Nokia Customer Care 63. Gently remove the CAMERA. Issue 1 COMPANY CONFIDENTIAL Page 5 –21 Copyright © 2006 Nokia. All rights reserved.
  • Page 148 RM-91; RM-92 Nokia Customer Care Disassembly/Reassembly Instructions (This page left intentionally blank.) Page 5 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 149 Nokia Customer Care 6 — BB Troubleshooting and Manual Tuning Guide Issue 1 COMPANY CONFIDENTIAL Page 6 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 150 RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 6 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 151 External microphone troubleshooting......................6–65 External earpiece troubleshooting........................6–66 Vibra troubleshooting............................6–67 Baseband manual tuning guide.........................6–68 Energy management calibration........................6–68 List of Tables Table 8 Display module troubleshooting cases....................6–44 Table 9 Pixel defects............................6–45 Issue 1 COMPANY CONFIDENTIAL Page 6 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 152 Figure 53 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is connected..............................6–60 Figure 54 Single-ended output waveform of the HP_in_Ext_out loop when microphone is connected..6–61 Page 6 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 153: Baseband Troubleshooting

    This section is intended to be a guide for localising and repairing electrical faults. The fault repairing is divided into troubleshooting paths. The following main troubleshooting tree describes the different baseband troubleshooting paths to be followed in fault situations. Issue 1 COMPANY CONFIDENTIAL Page 6 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 154 RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Troubleshooting flow Page 6 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 155 RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 156: Dead Or Jammed Device Troubleshooting

    RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Dead or jammed device troubleshooting Troubleshooting flow Page 6 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 157 RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 158: General Power Checking Troubleshooting - Cmt

    RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide General power checking troubleshooting - CMT Troubleshooting flow Page 6 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 159: General Power Checking Troubleshooting - Application Processor

    RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care General power checking troubleshooting - application processor Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –11 Copyright © 2006 Nokia. All rights reserved.
  • Page 160: Cmt Clocking Troubleshooting

    RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide CMT clocking troubleshooting Troubleshooting flow Page 6 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 161: Application Processor Troubleshooting

    RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Application processor troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –13 Copyright © 2006 Nokia. All rights reserved.
  • Page 162: Charging Troubleshooting

    RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Charging troubleshooting Troubleshooting flow Page 6 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 163: Battery Current Measuring Fault Troubleshooting

    RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Battery current measuring fault troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –15 Copyright © 2006 Nokia. All rights reserved.
  • Page 164: Flash Programming Fault Troubleshooting

    RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Flash programming fault troubleshooting Troubleshooting flow Page 6 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 165 RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 –17 Copyright © 2006 Nokia. All rights reserved.
  • Page 166 Figure 38 Flashing pic 1. Take single trig measurement for the rise of the BSI signal. Figure 39 Flashing pic 2. Take single trig measurement for the rise of the BSI signal. Page 6 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 167: Cmt Sdram Memory Troubleshooting

    RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care CMT SDRAM memory troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –19 Copyright © 2006 Nokia. All rights reserved.
  • Page 168: Cmt Nor Flash Fault Troubleshooting

    RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide CMT NOR flash fault troubleshooting Troubleshooting flow Page 6 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 169: Application Processor Memory Troubleshooting

    RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Application processor memory troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –21 Copyright © 2006 Nokia. All rights reserved.
  • Page 170: Power Key Troubleshooting

    RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Power key troubleshooting Troubleshooting flow Page 6 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 171: Usb Interface Troubleshooting

    RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care USB interface troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –23 Copyright © 2006 Nokia. All rights reserved.
  • Page 172 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Figure 40 USB 1: D-TXD (system connector pin6) and D+RXD (system connector pin7) voltage levels when USB connected. Page 6 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 173: Sim Card Troubleshooting

    RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care SIM card troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –25 Copyright © 2006 Nokia. All rights reserved.
  • Page 174 BB Troubleshooting and Manual Tuning Guide SIM CLK frequency = 3.2MHz (Take single triggered measurement in boot on the VSIM1 line). Figure 41 SIM interface signals Page 6 –26 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 175: Sd Card Troubleshooting

    RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care SD card troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –27 Copyright © 2006 Nokia. All rights reserved.
  • Page 176 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Figure 42 SD clk cdm diagram Figure 43 SD data 0_1 diagram Figure 44 SD data 2_3 diagram Page 6 –28 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 177: Irda Troubleshooting

    RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care IrDA troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –29 Copyright © 2006 Nokia. All rights reserved.
  • Page 178 RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Figure 45 IR TX diagram Figure 46 IR RX diagram Page 6 –30 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 179: Display Controller Troubleshooting

    RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Display controller troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –31 Copyright © 2006 Nokia. All rights reserved.
  • Page 180: Wlan Interface Troubleshooting

    RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide WLAN interface troubleshooting Troubleshooting flow Page 6 –32 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 181: Keyboard Troubleshooting

    (shortcut or open connection). For a more detailed description of the keyboard and keymatrix, see section Keyboard. Phoenix . If the failure mode is not clear, start with the Keyboard Test in Issue 1 COMPANY CONFIDENTIAL Page 6 –33 Copyright © 2006 Nokia. All rights reserved.
  • Page 182 RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Troubleshooting flow Page 6 –34 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 183: Slider Switch Troubleshooting

    RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Slider switch troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –35 Copyright © 2006 Nokia. All rights reserved.
  • Page 184: Fm Radio Troubleshooting

    RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide FM radio troubleshooting Context Figure 47 FM radio placement 1 Page 6 –36 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 185 RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 48 FM radio placement 2 Issue 1 COMPANY CONFIDENTIAL Page 6 –37 Copyright © 2006 Nokia. All rights reserved.
  • Page 186: Certificate Restoring For Bb5.0 Products

    • Flash the phone with the latest available software using FPS-8 or FPS-10. Note: USB flashing does not work for a dead BB5.0 phone. • Create a request file. • Send the file to Nokia by e-mail. Use the following addresses depending on your location: Page 6 –38 COMPANY CONFIDENTIAL Issue 1...
  • Page 187 • APAC: sydney.service@nokia.com • CHINA: repair.ams@nokia.com • E&A: salo.repair@nokia.com • AMERICAS: fls1.usa@nokia.com • When you receive a reply from Nokia, carry out certificate restoring. • Tune the phone completely. Note: SX-4 smart card is needed. • If the phone resets after certificate restoring, reflash the phone again.
  • Page 188 Flash Type must be set to Phone as Manufactured. To continue, click Start. Progress bars and messages on the screen show actions during phone programming, please wait. Page 6 –40 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 189 Phoenix , choose File→Scan Product . To connect the phone with ii Choose Tools→Certificate Restore . iii To choose a location for the request file, click Browse. Issue 1 COMPANY CONFIDENTIAL Page 6 –41 Copyright © 2006 Nokia. All rights reserved.
  • Page 190 Request file, click Start. To create the vi When the file for certificate restore has been created, send it to Nokia as an e-mail attachment. 3. Restore certificate. For this procedure, you must supply +12 V to CU-4 from an external power supply.
  • Page 191 To write the file to phone, click Start. Next action Phoenix tuning functions. After a successful rewrite, you must retune the phone completely by using Important: Perform all tunings: RF, BB, and UI. Issue 1 COMPANY CONFIDENTIAL Page 6 –43 Copyright © 2006 Nokia. All rights reserved.
  • Page 192: Display Module Troubleshooting

    The criteria when pixel defects are regarded as a display failure, resulting in a replacement of the display, are presented the table below. Page 6 –44 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 193 Two single dot defects that are within 5 mm of each other should be interpreted counts as combined dot defect. Note: Blinking pixels are not allowed in normal operating temperatures and light conditions. Issue 1 COMPANY CONFIDENTIAL Page 6 –45 Copyright © 2006 Nokia. All rights reserved.
  • Page 194: Display Fault Troubleshooting

    RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Display fault troubleshooting Troubleshooting flow Page 6 –46 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 195: Display And Keyboard Backlight Troubleshooting

    • If a phototransistor is broken, replace it with a typical phototransistor. • If the phototransistor is changed, the calibration value in the phone memory has to be changed to the default value ‘1’. Issue 1 COMPANY CONFIDENTIAL Page 6 –47 Copyright © 2006 Nokia. All rights reserved.
  • Page 196 Co-efficient result to it to the phone memory. Ambient Light Sensor Calibration window Figure 49 Page 6 –48 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 197 RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –49 Copyright © 2006 Nokia. All rights reserved.
  • Page 198: Led Driver Troubleshooting

    RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide LED driver troubleshooting Troubleshooting flow Page 6 –50 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 199: Bluetooth Troubleshooting

    The main issue is to find out if the problem is related to the BT antenna or related to the BT system or the phone’s BB and then replace/fix the faulty component. Location of the BT antenna Issue 1 COMPANY CONFIDENTIAL Page 6 –51 Copyright © 2006 Nokia. All rights reserved.
  • Page 200: Bluetooth Settings For Phoenix

    7. Place the JBT-9 box near (within 10 cm) the BT antenna and click Run BER Test. Results Bit Error Rate (BER) Tests pane in the Bluetooth LOCALS window. Bit Error Rate test result is displayed in the Page 6 –52 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 201: Bluetooth Self Tests In Phoenix

    4. From the Mode drop-down menu, set mode to Local. 5. Choose Testing→Self Tests. Self Tests window check the following Bluetooth related tests: 6. In the • ST_LPRF_IF_TEST • ST_LPRF_AUDIO_LINES_TEST • ST_BT_WAKEUP_TEST Issue 1 COMPANY CONFIDENTIAL Page 6 –53 Copyright © 2006 Nokia. All rights reserved.
  • Page 202 RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide 7. To run the tests, click Start. Figure 51 Bluetooth self tests in Phoenix Page 6 –54 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 203: Bluetooth Ber Failure Troubleshooting

    RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Bluetooth BER failure troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –55 Copyright © 2006 Nokia. All rights reserved.
  • Page 204 RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Page 6 –56 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 205: Bt Audio Failure Troubleshooting

    RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care BT audio failure troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –57 Copyright © 2006 Nokia. All rights reserved.
  • Page 206: Audio Troubleshooting

    Earpiece, internal microphone and speaker are in place during measurement. Applying a headset accessory during measurement causes a significant drop in measured quantities. The gain values presented in the table apply for a differential output vs. single-ended/differential input. Page 6 –58 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 207 1360 Earpiece GND) HSEAR R N and GND HSEAR P, HSEAR N and HSEAR R P, HSEAR R N and GND HSEAR P, HSEAR N and Issue 1 COMPANY CONFIDENTIAL Page 6 –59 Copyright © 2006 Nokia. All rights reserved.
  • Page 208 If a special low-pass filter designed for measuring digital amplifiers is unavailable, the measurement must be performed with a current probe and the input signal frequency must be 2kHz. Figure 53 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is connected. Page 6 –60 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 209 RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 54 Single-ended output waveform of the HP_in_Ext_out loop when microphone is connected. Issue 1 COMPANY CONFIDENTIAL Page 6 –61 Copyright © 2006 Nokia. All rights reserved.
  • Page 210: Internal Earpiece Troubleshooting

    RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide Internal earpiece troubleshooting Troubleshooting flow Page 6 –62 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 211: Internal Microphone Troubleshooting

    RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Internal microphone troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –63 Copyright © 2006 Nokia. All rights reserved.
  • Page 212: Ihf Troubleshooting

    RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide IHF troubleshooting Troubleshooting flow Page 6 –64 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 213: External Microphone Troubleshooting

    RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care External microphone troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –65 Copyright © 2006 Nokia. All rights reserved.
  • Page 214: External Earpiece Troubleshooting

    RM-91; RM-92 Nokia Customer Care BB Troubleshooting and Manual Tuning Guide External earpiece troubleshooting Troubleshooting flow Page 6 –66 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 215: Vibra Troubleshooting

    RM-91; RM-92 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Vibra troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 6 –67 Copyright © 2006 Nokia. All rights reserved.
  • Page 216: Baseband Manual Tuning Guide

    Write and/or repeat the procedure again. Energy Management Calibration window. 10. To end the procedure, close the Page 6 –68 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 217 Nokia Customer Care 7 — RF Troubleshooting and Manual Tuning Guide Issue 1 COMPANY CONFIDENTIAL Page 7 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 218 RM-91; RM-92 Nokia Customer Care RF Troubleshooting and Manual Tuning Guide (This page left intentionally blank.) Page 7 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 219 WLAN transmitter troubleshooting........................7–57 WLAN Tx tuning...............................7–57 WLAN Tx tests..............................7–58 List of Tables Table 11 RF channel filter calibration tuning limits..................7–29 Table 12 Temperature sensor calibration tuning limits..................7–30 Issue 1 COMPANY CONFIDENTIAL Page 7 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 220 Figure 62 Pop-up window for WCDMA1900.......................7–47 Figure 63 Pop-up window for WCDMA2100.......................7–47 Figure 64 Pop-up window for WCDMA1900.......................7–49 Figure 65 Pop-up window for WCDMA2100.......................7–49 Figure 66 High burst measurement........................7–53 Page 7 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 221: Introduction To Rf Troubleshooting

    “GND” pads should be used for the probe ground. For additional RF troubleshooting instructions, see Appendix A. These instructions include descriptions/ instructions for RF self-tests as well as troubleshooting instructions for various fault cases. Issue 1 COMPANY CONFIDENTIAL Page 7 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 222: Rf Key Component Placement

    RM-91; RM-92 Nokia Customer Care RF Troubleshooting and Manual Tuning Guide RF key component placement Figure 55 RM-91 RF key component placement Page 7 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 223 RM-91; RM-92 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Figure 56 RM-92 RF key component placement Issue 1 COMPANY CONFIDENTIAL Page 7 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 224: Self Test Troubleshooting

    RM-91; RM-92 Nokia Customer Care RF Troubleshooting and Manual Tuning Guide Self test troubleshooting Troubleshooting flow Page 7 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 225: Rf Asic Troubleshooting

    RM-91; RM-92 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care RF ASIC troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 7 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 226: Rf Asic Test Points

    VREFRF01 C7518 C7507 1.35 Signal name RF ASIC N7505 RF ASIC N7500 RFBUSDAT J7504 J7504 RFBUSCLKRF J7505 J7505 RFBUSENA J7506 J7506 TXRESETX No test point J7515 Page 7 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 227: Synthesizer Troubleshooting

    RM-91; RM-92 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Synthesizer troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 7 –11 Copyright © 2006 Nokia. All rights reserved.
  • Page 228: Synthesizer Test Points

    For service tool usage instructions, refer to section Service Tools and Service Concepts. See also • WCDMA Rx chain activation for manual measurement (page 7–13) Page 7 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 229: Gsm Rx Chain Activation For Manual Measurements / Gsm Rssi Measurement

    (-90 dBm). WCDMA Rx chain activation for manual measurement Steps Phoenix service software. 1. Start 2. Choose Testing→WCDMA→Rx Control . Rx Control window: 3. In the Issue 1 COMPANY CONFIDENTIAL Page 7 –13 Copyright © 2006 Nokia. All rights reserved.
  • Page 230: Wcdma Rssi Measurement

    Phoenix service software. 1. Start 2. Choose Testing→WCDMA→Rx Power Measurement . Rx Power Measurement window, choose the following settings: 3. In the • Mode: RSSI • Continuous Mode Page 7 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 231 RM-91; RM-92 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 4. To perform the measurement, click Start. Issue 1 COMPANY CONFIDENTIAL Page 7 –15 Copyright © 2006 Nokia. All rights reserved.
  • Page 232: Gsm Receiver Troubleshooting

    RM-91; RM-92 Nokia Customer Care RF Troubleshooting and Manual Tuning Guide GSM receiver troubleshooting Troubleshooting flow Page 7 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 233: Wcdma Receiver Troubleshooting

    RM-91; RM-92 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care WCDMA receiver troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 7 –17 Copyright © 2006 Nokia. All rights reserved.
  • Page 234: Receiver Test Points

    1. Connect a module jig to a computer with a DAU-9S cable or to a FPS-10 flash prommer with a modular cable. Make sure that you have a PKD-1 dongle connected to the computer parallel port. Page 7 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 235 • Set Tx Power Level in the following way: • GSM900: 5 (Default = 19) • GSM1800: 0 (Default = 15) • GSM1900: 0 (Default = 15) Issue 1 COMPANY CONFIDENTIAL Page 7 –19 Copyright © 2006 Nokia. All rights reserved.
  • Page 236 • For DPCCH set the following values: • Code number: 0 • Code class: 2 • Weight: 8 • Set Channel to 9750. • Check the DPDCH enabled check box (Default). Page 7 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 237 When settings are done, click Send to enable them. If you change the settings (e.g. give a new channel number), you need to click Stop and Send again. Issue 1 COMPANY CONFIDENTIAL Page 7 –21 Copyright © 2006 Nokia. All rights reserved.
  • Page 238: Gsm Transmitter Troubleshooting

    RM-91; RM-92 Nokia Customer Care RF Troubleshooting and Manual Tuning Guide GSM transmitter troubleshooting Troubleshooting flow Page 7 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 239: Wcdma Transmitter Troubleshooting

    Nokia Customer Care WCDMA transmitter troubleshooting Troubleshooting flow Transmitter test points Band RF ASIC N7505 RF ASIC N7500 Expected Result GSM850 R7514 No test point 836,6 MHz Issue 1 COMPANY CONFIDENTIAL Page 7 –23 Copyright © 2006 Nokia. All rights reserved.
  • Page 240: Power Amplifier (Pa) And Switch Mode Power Supply (Smps) Troubleshooting

    L7541 (no fit) 1747,8 MHz GSM1900 R7523 (no fit) L7541 (no fit) 1880,0 MHz Power amplifier (PA) and switch mode power supply (SMPS) troubleshooting Troubleshooting flow Page 7 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 241: Rf Tunings

    Before you can use the autotuning feature, the GPIB driver from the GPIB card vendor must be installed and running. The autotune .xml file must be in a correct place: C:\Program Files\Nokia\Phoenix\products\xx-x* *= indicates the type designator of the phone, e.g. RM-1 ) \rfconf_xx-x*.xml (...
  • Page 242 Auto-Tune window, click Options. In the Auto-Tune options window, ensure the Enable showing of message boxes check box is checked, 10. In the and click OK. Page 7 –26 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 243 12. Change the phone RF adapter from WCDMA port to GSM port. 13. To complete the RF autotuning, click OK. Results Autotuning completed successfully! message appears. Issue 1 COMPANY CONFIDENTIAL Page 7 –27 Copyright © 2006 Nokia. All rights reserved.
  • Page 244: Rf Manual Tuning Guide

    Any component in the WCDMA RX chain Rx AGC Alignment, RX Band Response Calibration VCTCXO G7501 (RM-91) G7500 (RM-92) Rx Calibration (GSM900 band) WLAN Module (N5500) WLAN Tx Tuning Page 7 –28 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 245: System Mode Independent Manual Tunings

    If a PA is changed or if the permanent memory (PMM) data is corrupted, PA detection has to be performed before Tx tunings. Steps 1. From the Operating mode drop-down menu, set mode to Local. 2. Choose Tuning→PA Detection . 3. Click Tune. Issue 1 COMPANY CONFIDENTIAL Page 7 –29 Copyright © 2006 Nokia. All rights reserved.
  • Page 246: Temperature Sensor Calibration

    AFC system (AFC D/A init value and AFC slope) Steps Connect the module jig’s GSM connector to signal generator. From the "Operating mode" dropdown menu, set mode to "Local". Page 7 –30 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 247 Check the “Load from Phone” check box and clear the “Save to Phone” check box. From the Band dropdown menu, choose GSM900. Click Start (if not active already). Click Calibrate. Issue 1 COMPANY CONFIDENTIAL Page 7 –31 Copyright © 2006 Nokia. All rights reserved.
  • Page 248 Table 13 RF tuning limits in Rx calibration Unit GSM850 RSSI0 109...110 GSM900 AFC Value -200 -105...62 AFC slope RSSI0 107...110 GSM1800 RSSI0 104...109 GSM1900 RSSI0 104...109 Page 7 –32 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 249 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care 11. To save values to the phone, click "Save & Continue". 12. Repeat steps 3 to 8 for GSM850, GSM1800 and GSM1900. Issue 1 COMPANY CONFIDENTIAL Page 7 –33 Copyright © 2006 Nokia. All rights reserved.
  • Page 250: Rx Band Filter Response Compensation (Gsm)

    The calibration has to be repeated for each GSM band. Steps Connect the module jig’s GSM connector to the signal generator. From the "Operating mode" dropdown menu, set mode to "Local". Select GSM900 band. Page 7 –34 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 251 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care From the Tuning menu, choose GSM -> Rx Band Filter Response Compensation. Tuning mode pane, select Manual. In the Click Start. Issue 1 COMPANY CONFIDENTIAL Page 7 –35 Copyright © 2006 Nokia. All rights reserved.
  • Page 252 Connect the signal generator to the phone and set frequency and amplitude as instructed in the "Rx Band Filter Response Compensation for EGSM900" popup window. To perform tuning, click OK. 10. Go through all 9 frequencies. Page 7 –36 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 253 923.26771 MHz Ch. 975 / 925.26771 MHz Ch. 987 / 927.66771 MHz Ch. 1009 / 932.06771 MHz Ch. 37 / 942.46771 MHz Ch. 90 / 953.06771 MHz Issue 1 COMPANY CONFIDENTIAL Page 7 –37 Copyright © 2006 Nokia. All rights reserved.
  • Page 254 1930.26771 MHz Ch. 537 / 1935.26771 MHz Ch. 586 / 1945.06771 MHz Ch. 661 / 1960.06771 MHz Ch. 736 / 1975.06771 MHz Ch. 794 / 1986.66771 MHz Page 7 –38 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 255 1994.86771 MHz 12. If the values are within the limits, click "Save & Continue". 13. Repeat the steps 4 to 10 for GSM850, GSM1800 and GSM1900. Issue 1 COMPANY CONFIDENTIAL Page 7 –39 Copyright © 2006 Nokia. All rights reserved.
  • Page 256: Gsm Transmitter Tunings

    • Tx IQ tuning must be performed on all GSM bands. Steps 1. From the dropdown menus, set "Operating mode" to Local, "System mode" to GSM, and "Band" to GSM900. Page 7 –40 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 257 3. Set "Mode" to Automatic and "Edge" to Off. 4. Click Start. Wait until automatic tuning has finished and moved the sliders. Values are written to the phone memory automatically. Issue 1 COMPANY CONFIDENTIAL Page 7 –41 Copyright © 2006 Nokia. All rights reserved.
  • Page 258: Tx Power Level Tuning (Gsm)

    Tx power level tuning is used to find out mapping factors called 'power coefficients’. These adjust the GSM transmitter output power to fulfill the specifications. Page 7 –42 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 259 GSM1800 Frequency (MHz) 1747.8 GSM1900 Frequency (MHz) 1880 Resolution Bandwidth (MHz) Video Bandwidth (MHz) Trigger Video Sweeptime (ms) Span zero Average (for non-EDGE) Average (for EDGE) Issue 1 COMPANY CONFIDENTIAL Page 7 –43 Copyright © 2006 Nokia. All rights reserved.
  • Page 260 Nokia Customer Care RF Troubleshooting and Manual Tuning Guide Click Start. Select band. Set power meter or VSA to the correct frequency. Click Read and then Tune. Page 7 –44 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 261 PL8 coefficient 0.35 0.466 PL15 coefficient 0.258 PL19 coefficient 0.12 0.201 GSM900 PL5 coefficient 0.45 0.648 0.73 PL15 coefficient 0.241 PL19 coefficient 0.12 0.188 GSM900 EDGE Issue 1 COMPANY CONFIDENTIAL Page 7 –45 Copyright © 2006 Nokia. All rights reserved.
  • Page 262 Steps 1. For manual tuning, set mode to Local in the Operating Mode dropdown menu. Page 7 –46 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 263 6. Setup the signal generator to correspond with the values on the, click OK. Figure 62 Pop-up window for WCDMA1900 Figure 63 Pop-up window for WCDMA2100 Issue 1 COMPANY CONFIDENTIAL Page 7 –47 Copyright © 2006 Nokia. All rights reserved.
  • Page 264 • For sweep mode tuning, set Mode to Local in the Operating Mode dropdown menu. • In the Tuning menu, choose WCDMA→ Rx Calibration . • Click Start. • Select Band, "WCDMA 1900" for RM-91 or "WCDAM2100" for RM-92. Page 7 –48 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 265: Wcdma Transmitter Tunings

    There are two ways to perform the tuning. For an alternative method, see Alternative steps (page 7–55). Steps From the Operating mode drop-down menu, set mode to Local. Issue 1 COMPANY CONFIDENTIAL Page 7 –49 Copyright © 2006 Nokia. All rights reserved.
  • Page 266 It must be possible to measure power levels down to –68 dBm. The measured power levels must be monotonously decreasing. Make sure that the marker is not measuring the level of noise spike on lower levels. Page 7 –50 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 267 RM-91; RM-92 RF Troubleshooting and Manual Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 7 –51 Copyright © 2006 Nokia. All rights reserved.
  • Page 268 Fill in the power level values (in dBm) to the Wide Range pane, click Calculate. In the High Burst pane, click Tune. 10. In the 11. Adjust the spectrum analyzer according to the following settings: Page 7 –52 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 269 14. Check that the calculated values are within the limits specified in the following table: C0-high -0.5 C1-high C2-high C0-mid -0.7 C1-mid C2-mid C0-low C1-low -400 C2-low -10000 15000 Issue 1 COMPANY CONFIDENTIAL Page 7 –53 Copyright © 2006 Nokia. All rights reserved.
  • Page 270 24 dBm or -20 dBm depending on the level measured Input attenuation: Automatic Resolution bandwidth: 5 MHz Video bandwidth: 5 MHz Sweep time: 20 ms Detector: RMS detector Page 7 –54 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 271: Tx Band Response Calibration (Wcdma)

    • Read button reads the tuned values in the PM of the terminal, and displays them in the Current column. in in the Steps Phoenix service software. Start Choose File→Scan Product . Issue 1 COMPANY CONFIDENTIAL Page 7 –55 Copyright © 2006 Nokia. All rights reserved.
  • Page 272 16. Check that the tuned values are within the limits presented in the following table. If they are OK, click Yes. Tx Freq Comp (the first and last value) Page 7 –56 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 273: Tx Lo Leakage (Wcdma)

    4. To end the tuning, click Close. WLAN transmitter troubleshooting WLAN Tx tuning Steps Tuning menu choose WLAN TX tuning. 1. From the 2. Press Start. Issue 1 COMPANY CONFIDENTIAL Page 7 –57 Copyright © 2006 Nokia. All rights reserved.
  • Page 274: Wlan Tx Tests

    5. Place the power meter reading into Ch1@19dBm MsrPwr(dBm). 6. Repeat for all Tuning options. 7. Press Finish. WLAN Tx tests Steps Testing menu select WLAN TX Tests. 1. From Page 7 –58 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 275 6. Now repeat the same exercise for Data Rate = 54Mbps. You shall see the following power levels: • Power output level 1 = 13dBm (+/- 1dB) Issue 1 COMPANY CONFIDENTIAL Page 7 –59 Copyright © 2006 Nokia. All rights reserved.
  • Page 276 • Power output level 2 = 13dBm (+/- 1dB) • Power output level 3 = 8dBm (+/- 1dB) • Power output level 4 = 5dBm (+/- 1dB) Page 7 –60 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 277 Nokia Customer Care 8 — Camera Module Troubleshooting Issue 1 COMPANY CONFIDENTIAL Page 8 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 278 RM-91; RM-92 Nokia Customer Care Camera Module Troubleshooting (This page left intentionally blank.) Page 8 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 279 Figure 78 Image taken with greasy protection window.................8–12 Figure 79 Bit errors caused by JPEG compression.....................8–13 Figure 80 Example of a good quality image taken with the flash LED............8–24 Figure 81 overexposed image..........................8–25 Issue 1 COMPANY CONFIDENTIAL Page 8 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 280 Figure 84 Camera white balance failure and overexposure................8–28 Figure 85 Color difference between flash colour limit samples..............8–28 Figure 86 Mechanical construction of the flash LED module................8–29 Page 8 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 281: Introduction To Camera Module Troubleshooting

    Camera module's sensitivity to light. In equivalent illumination conditions, a less sensitive camera needs a longer exposure time to gather enough light in forming a good image. Analogous to ISO speed in photographic film. Issue 1 COMPANY CONFIDENTIAL Page 8 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 282: The Effect Of Image Taking Conditions On Image Quality

    See the figure below for an example. This is normal; do not change the camera module. Page 8 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 283 This is normal to camera operation, do not change the camera module. Issue 1 COMPANY CONFIDENTIAL Page 8 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 284: Phone Display

    50 and 60 Hz networks are present and thus probability for the phenomenon increases. Flickering occurs also under high artificial illumination level. This is normal behaviour; do not change the camera module. Page 8 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 285 Generally this kind of reflections are common in all optical systems. This is normal behaviour; do not change the camera module. Figure 73 A lens reflection effect caused by sunshine Issue 1 COMPANY CONFIDENTIAL Page 8 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 286: Image Quality Analysis

    In case flickering occurs, try to reduce the illumination level. Use JPEG image format for analysing, and set the image quality parameter to ‘High Quality’. Page 8 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 287: Testing Camera Image Sharpness

    Any particles inside the cavity between the protection window and the lens have most probably been trapped there in the assembly phase at a Nokia factory. Unauthorized disassembling of the product can also be the root of the problem. However, in most cases it should be possible to remove the particle(s) by using clean compressed air.
  • Page 288: Dirty Camera Lens Protection Window

    – 2 meters. • If possible, compare the image to another image of the same scene, taken with a different device. Note that the reference device has to be a similar Nokia phone. Steps 1. Take several images of small objects in the distance of 1-2 metres.
  • Page 289 If the fault is in the camera module, bit errors are typically visible only when using some specific image resolution. For example, in case of a viewfinder fault, the error might exist but is not visible in a full size image. Issue 1 COMPANY CONFIDENTIAL Page 8 –13 Copyright © 2006 Nokia. All rights reserved.
  • Page 290: Camera Troubleshooting Flowcharts

    RM-91; RM-92 Nokia Customer Care Camera Module Troubleshooting Camera troubleshooting flowcharts Main camera troubleshooting flowchart Troubleshooting flow Page 8 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 291: Back Camera Troubleshooting

    RM-91; RM-92 Camera Module Troubleshooting Nokia Customer Care Back camera troubleshooting Camera hardware failure message troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 8 –15 Copyright © 2006 Nokia. All rights reserved.
  • Page 292: Camera Baseband Hw Troubleshooting

    RM-91; RM-92 Nokia Customer Care Camera Module Troubleshooting Note: Make sure that the phone has the latest software before continuing. Camera baseband HW troubleshooting Troubleshooting flow Page 8 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 293: Camera Viewfinder Troubleshooting

    RM-91; RM-92 Camera Module Troubleshooting Nokia Customer Care Camera viewfinder troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 8 –17 Copyright © 2006 Nokia. All rights reserved.
  • Page 294: Bad Camera Image Quality Troubleshooting

    RM-91; RM-92 Nokia Customer Care Camera Module Troubleshooting Bad camera image quality troubleshooting Troubleshooting flow Page 8 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 295: Front Camera Troubleshooting

    RM-91; RM-92 Camera Module Troubleshooting Nokia Customer Care Front camera troubleshooting Front camera hardware failure message troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 8 –19 Copyright © 2006 Nokia. All rights reserved.
  • Page 296: Front Camera Hw Baseband Troubleshooting

    RM-91; RM-92 Nokia Customer Care Camera Module Troubleshooting Front camera HW baseband troubleshooting Troubleshooting flow Page 8 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 297 RM-91; RM-92 Camera Module Troubleshooting Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 8 –21 Copyright © 2006 Nokia. All rights reserved.
  • Page 298: Front Camera Viewfinder Troubleshooting

    RM-91; RM-92 Nokia Customer Care Camera Module Troubleshooting Front camera viewfinder troubleshooting Troubleshooting flow Page 8 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 299: Front Camera Bad Image Quality Troubleshooting

    RM-91; RM-92 Camera Module Troubleshooting Nokia Customer Care Front camera bad image quality troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 8 –23 Copyright © 2006 Nokia. All rights reserved.
  • Page 300: Flash Led Troubleshooting

    This causes the images to overexposure, when shot from close distance. The flash LED is designed to work optimally between distances of 70 cm – 1.2 m. Page 8 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 301 1.2 m. If the distance is greater than 1.2 m, the images will appear dark and the noise level increases. This is normal behaviour; do not change the flash module. Issue 1 COMPANY CONFIDENTIAL Page 8 –25 Copyright © 2006 Nokia. All rights reserved.
  • Page 302 This allows the sensor to integrate longer and collect more light but this also easily creates blurred images if care is not taken. Page 8 –26 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 303 If the flash works correctly in dark conditions, there is no need to change the flash module. Issue 1 COMPANY CONFIDENTIAL Page 8 –27 Copyright © 2006 Nokia. All rights reserved.
  • Page 304: Flash Led Construction

    This is normal behaviour; do not change the flash module. Figure 85 Color difference between flash colour limit samples Flash LED construction This section describes the mechanical construction of the LED flash module. Page 8 –28 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 305: Analysing Image Quality

    LED module to flash, even if there is some ambient light present. Steps 1. Take an image with the flash and monitor at same time whether the LED module flashes. Issue 1 COMPANY CONFIDENTIAL Page 8 –29 Copyright © 2006 Nokia. All rights reserved.
  • Page 306: Testing Image Colours With Flash

    80 cm to 1 m. Remember that the brightness level in the corners is always less than in the center of the image because of camera and flash optics. Page 8 –30 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 307: Flash Led Troubleshooting Flowcharts

    If there are problems in the flash LED driver circuit, the testing procedure is complicated, because the driver circuit output cannot be reliably measured without the load (LED). Load (LED) is always disconnected from the output when the phone is disassembled. Issue 1 COMPANY CONFIDENTIAL Page 8 –31 Copyright © 2006 Nokia. All rights reserved.
  • Page 308 RM-91; RM-92 Nokia Customer Care Camera Module Troubleshooting Page 8 –32 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 309 Nokia Customer Care 9 — System Module Issue 1 COMPANY CONFIDENTIAL Page 9 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 310 RM-91; RM-92 Nokia Customer Care System Module (This page left intentionally blank.) Page 9 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 311 Baseband technical specifications........................9–28 External interfaces............................9–28 External interfaces.............................9–28 ACI interface electrical characteristics.....................9–28 VOUT electrical characteristics........................9–29 USB IF electrical characteristics........................9–29 FBUS interface electrical characteristics (between RAP and N2300)............9–30 Issue 1 COMPANY CONFIDENTIAL Page 9 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 312 Table 21 Battery IF electrical characteristics.....................9–33 Table 22 Flexi connector connections........................9–35 Table 23 S60 connector pin assignment from main UI board.................9–39 Table 24 Camera CCP IF electrical characteristics....................9–39 Page 9 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 313 Figure 112 RF block diagram RM-91 using RF ASIC N7505................9–43 Figure 113 RF frequency plan..........................9–44 Figure 114 WCDMA receiver after duplexer, LNA and SAW filter..............9–45 Figure 115 GSM receiver after the antenna switch...................9–45 Issue 1 COMPANY CONFIDENTIAL Page 9 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 314 RM-91; RM-92 Nokia Customer Care System Module (This page left intentionally blank.) Page 9 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 315: Baseband Description

    UI and the transceiver board is established via a board-to-board spring connector. Note: In this description, the user interface HW covers display, camera, keyboard, keyboard backlight and ALS. Figure 87 System level block diagram Issue 1 COMPANY CONFIDENTIAL Page 9 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 316: Baseband Functional Description

    RFClk have stabilized, the system reset (PurX) is released and PWR_ON mode entered. RESET mode uses 32kHz clock to count the REST mode delay (typically 16ms). Page 9 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 317: Power Key

    Power down can be initiated by pressing the power key again (the system is powered down with the aid of SW). Power on key is connected to the EM ASIC N2200 via PWRONX signal. Issue 1 COMPANY CONFIDENTIAL Page 9 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 318: Power Distribution

    All the above are powered by the main battery voltage. Battery voltage is also used on the RF side for power amplifiers (GSM PA & WCDMA PA) and for RF ASICs. Page 9 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 319: Clocking Scheme

    CLK600 is 600KHz signal from EM ASIC N2300 to APE VCORE SMPS. The clock source is internal RC oscillator in EM ASIC (during the power-up sequence) or RAP SMPS Clk divided by 4 after the power-up sequence. Issue 1 COMPANY CONFIDENTIAL Page 9 –11 Copyright © 2006 Nokia. All rights reserved.
  • Page 320: Bluetooth

    I2C commands from RAP. The audio output of the FM radio is fed to the headset via EM ASIC N2200, so the rest of the phone can sleep while the FM radio is active. Page 9 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 321: Usb

    ATR (Answer To Reset) counting and level shifting. For N2200 external SIM IF connections, see section SIM interface connections. The SIM IF is shown in the following figure: Figure 91 SIM interface Issue 1 COMPANY CONFIDENTIAL Page 9 –13 Copyright © 2006 Nokia. All rights reserved.
  • Page 322: Irda Interface

    2048x1536. The camera regulator N1470 powers the digital parts of the camera, and a VAUX power rail is used for powering the analogue parts. Page 9 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 323: Camera Construction

    The operating range of the FLED is approximately 1 m (~22 Lux) and 1.5 m (~9 Lux). The connections between the main PWB and the FLED are implemented with a pair of “pogo” pins shown as X6501 on the schematic. Issue 1 COMPANY CONFIDENTIAL Page 9 –15 Copyright © 2006 Nokia. All rights reserved.
  • Page 324: Front Camera

    30 seconds or free, maximal clip length in free mode is 1 hour Video file format: MPEG-4 *.mp4 and 3GPP, *.3gp (64 kbps in short clip mode, 128 kbps in maximum mode) Page 9 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 325: User Interface

    The position (open/shut) of the slide is detected by means of a Hall-effect sensor on the engine PWB (N4400) and a magnet positioned in the UI slide assembly. The magnet is positioned so that the sensor detects the fully open position of the slide. Issue 1 COMPANY CONFIDENTIAL Page 9 –17 Copyright © 2006 Nokia. All rights reserved.
  • Page 326: Keyboards

    S4411 S4410 S4409 SEND CLEAR APPS EDIT Operator/Media NAVI left NAVI right NAVI up NAVI down NAVI select Left Soft Key Right Soft Key Camera S4402 Page 9 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 327 RM-91; RM-92 System Module Nokia Customer Care Keyboard layouts Figure 95 Engine PWB keyboard layout Figure 96 S60 PWB keyboard layout Issue 1 COMPANY CONFIDENTIAL Page 9 –19 Copyright © 2006 Nokia. All rights reserved.
  • Page 328: Display Interface

    LEDs consists of 4 LEDs, resulting in 12 LEDs in total. Current feedback is done through the display LEDs only, with the two keyboard chains being driven from the display LED voltage through two emitter followers: Page 9 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 329: Als Interface

    N2200 reads the light sensor (LS) and temperature (LST) results. ALS calibration is not possible in the service points. ALS is serviced by replacing faulty phototransistors. Issue 1 COMPANY CONFIDENTIAL Page 9 –21 Copyright © 2006 Nokia. All rights reserved.
  • Page 330: Asics

    • Stereo audio codecs and amplifiers • A/D converter • Regulators • Vibra interface • Digital interface (CBUS) EM ASIC N2300 The EM ASIC (N2300) includes the following functional blocks: Page 9 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 331: Device Memories

    All galvanic audio accessories are connected to the system connector accessory connector. A Bluetooth audio module that is connected to RAP supports Bluetooth audio functionality. There is a separate application processor for Symbian applications. Issue 1 COMPANY CONFIDENTIAL Page 9 –23 Copyright © 2006 Nokia. All rights reserved.
  • Page 332: Internal Microphone

    The microphone is biased by the EM ASIC MicB1 bias voltage output. Figure 100 Internal microphone circuitry External microphone Galvanic accessories are connected to the system connector. Page 9 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 333: Internal Earpiece

    A dynamic 16 mm speaker is connected to the EM ASIC (N2200) outputs HFSpP and HFSpN. The IHF amplifier integrated in N2200 is a Digital Pulse Modulated Amplifier (DPMA). Figure 102 Internal speaker circuitry Issue 1 COMPANY CONFIDENTIAL Page 9 –25 Copyright © 2006 Nokia. All rights reserved.
  • Page 334: External Earpiece

    Vibra is used for vibra-alarm function. The vibra motor is connected to the EM ASIC (N2200) VibraP and VibraN Pulse Width Modulated (PWM) outputs. Figure 104 Vibra circuitry Page 9 –26 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 335: System Connector

    10 / XMIC P Audio in 300-8k 1Vpp & 2.5-2.78VDC 11 / HEAR N Audio out 20-20k 1Vpp 10Ω 12 / HEAR P Audio out 20-20k 1Vpp 10Ω Issue 1 COMPANY CONFIDENTIAL Page 9 –27 Copyright © 2006 Nokia. All rights reserved.
  • Page 336: Baseband Technical Specifications

    After Mbus is switched to HeadDet High-level 0.7 x V RAP specific input voltage (VDDS = 1.8V) Low-level 0.3 x V input voltage Page 9 –28 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 337: Vout Electrical Characteristics

    VBUS Unconfigured VBUS High-level input voltage: High (driven) High (floating) Low-level input voltage Differential |(D+) - (D-)| input sensitivity Differential Included VDI input voltage range range Issue 1 COMPANY CONFIDENTIAL Page 9 –29 Copyright © 2006 Nokia. All rights reserved.
  • Page 338: Fbus Interface Electrical Characteristics (Between Rap And N2300)

    Hook detection pull ups Audio signal electrical characteristics Description Parameter Unit Notes XMIC N Audio in DC Offset 2.5-2.78V XMIC P Audio in DC Offset 2.5-2.78V Page 9 –30 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 339: Sim If Connections

    EM ASIC N2200 SIM1ClkC Clock signal to SIM card Ground SIMDATA In/Out EM ASIC N2200 SIM1DaC Data input / output SIM_DET EM ASIC N2200 SIMDetX Removal detection Issue 1 COMPANY CONFIDENTIAL Page 9 –31 Copyright © 2006 Nokia. All rights reserved.
  • Page 340: Charger Connector And Charging Interface Connections & Electrical Characteristics

    Center pin Vchar I Charge 0.85 Center pin Charge GND 0.85 Threshold for Typical value MSTR+ charging, rising (N2300) Threshold for Typical value MSTR- charging, falling (N2300) Page 9 –32 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 341: Battery Connector And Interface Connections & Electrical Characteristics

    Engine board Flexi connector X4400 System connector X2001 SIM connector X2700 Vibra X2100-X2103 Battery connector X1100 Back camera X6500 Flash connector X6501 Power key X4401,X4402 UI board Issue 1 COMPANY CONFIDENTIAL Page 9 –33 Copyright © 2006 Nokia. All rights reserved.
  • Page 342: Ui Module Connector And If Connections

    Name of connection Connector reference Flexi connector Display connector Front camera S60 UI connector UI module connector and IF connections Figure 108 Back side of the board Page 9 –34 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 343 Figure 110 UI PWB connector references Table 22 Flexi connector connections Engine Function Engine Connection Notes GND1 Camera level CAMSCL -> shifter 2.8V logic Camera level CAMRESET -> shifter 2.8V logic Issue 1 COMPANY CONFIDENTIAL Page 9 –35 Copyright © 2006 Nokia. All rights reserved.
  • Page 344 (17) VAUX -> N2200 MESSI_VIDEO LCDD8 -> MESSI_VIDEO LCDD5 -> LED supply voltage for keymat and VLEDOUT -> N2300 MESSI_VIDEO LCDD3 -> MESSI_VIDEO LCDD0 -> GND4 Page 9 –36 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 345 CMT ASIC MESSI_VIDEO LCDD1 -> MESSI_VIDEO LCDD6 -> MESSI_VIDEO LCDD7 -> MESSI_VIDEO LCDD10 -> (10) MESSI_VIDEO LCDD9 -> MESSI_VIDEO LCDD12 -> (12) MESSI_VIDEO LCDD13 -> (13) Issue 1 COMPANY CONFIDENTIAL Page 9 –37 Copyright © 2006 Nokia. All rights reserved.
  • Page 346: Keyboard Interface Electrical Characteristics

    The flexi does not map pin numbers 1:1 at each end. Keyboard interface electrical characteristics Description Parameter Unit Notes High-level 0.65* V 0.3+ V input voltage Low-level -0.3 0.35* V input voltage Page 9 –38 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 347: Display Connector And Interface Connections

    Back camera electrical characteristics Table 24 Camera CCP IF electrical characteristics Description Parameter Unit Notes Common mode voltage VCMF Differential voltage swing Operating frequency fCLK SW controls frequency Issue 1 COMPANY CONFIDENTIAL Page 9 –39 Copyright © 2006 Nokia. All rights reserved.
  • Page 348: Front Camera Electrical Characteristics

    Table 27 Front camera supply voltage characteristics Description Parameter Unit Camera I/O and VCAM2 photo sensor voltage Camera digital VCAM circuits and A/ D converter voltage Page 9 –40 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 349: Flash Led Interface And Electrical Characteristics

    L2207, VBack -> N2200, VBack Back-up battery G2200 is connected to N2200 via coil Table 31 Back-up battery electrical characteristics Description Parameter Unit Back-Up Vback Battery Voltage Issue 1 COMPANY CONFIDENTIAL Page 9 –41 Copyright © 2006 Nokia. All rights reserved.
  • Page 350: Rf Description

    • 4.75 V regulator VCP (VCP1 & VCP2) • 1.35 V regulator, VB_EXT, which is the reference voltage. Block diagrams Figure 111 RF block diagram RM-92 using RF ASIC N7500 Page 9 –42 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 351: Frequency Plan

    This means that the modulated baseband signals are directly converted up to the transmission frequency and the received RF signals directly down to the baseband frequency. Issue 1 COMPANY CONFIDENTIAL Page 9 –43 Copyright © 2006 Nokia. All rights reserved.
  • Page 352: Receiver

    After filtering, the signal goes to the down conversion mixer, which converts the signal into baseband I and Q signals. At BB frequency the signal is amplified and fed to a low pass filters. Page 9 –44 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 353: Gsm Receiver

    Figure 115 GSM receiver after the antenna switch Transmitter Introduction to transmitter functionality In RM-92, transmitter functions are implemented in the RF ASIC N7500, in RM-91, in RF ASIC N7505. Issue 1 COMPANY CONFIDENTIAL Page 9 –45 Copyright © 2006 Nokia. All rights reserved.
  • Page 354: Wcdma Transmitter

    The VCOs are locked by PLLs into a reference oscillator, VCTCXO (Voltage Controlled Temperature Compensated Crystal Oscillator). The PLLs are located in RF ASICs and controlled via RFBus. Page 9 –46 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 355: Frequency Mappings

    The frequency of the reference oscillator is locked into the frequency of the base station with the help of an AFC voltage, which is generated in BB by DSP and converted by dedicated DAC. Frequency mappings GSM850 frequencies Issue 1 COMPANY CONFIDENTIAL Page 9 –47 Copyright © 2006 Nokia. All rights reserved.
  • Page 356: Egsm900 Frequencies

    RM-91; RM-92 Nokia Customer Care System Module EGSM900 frequencies Page 9 –48 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 357: Gsm1800 Frequencies

    RM-91; RM-92 System Module Nokia Customer Care GSM1800 frequencies Issue 1 COMPANY CONFIDENTIAL Page 9 –49 Copyright © 2006 Nokia. All rights reserved.
  • Page 358: Gsm1900 Frequencies

    RM-91; RM-92 Nokia Customer Care System Module GSM1900 frequencies Page 9 –50 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 359: Wcdma 2100 Rx Frequencies

    RM-91; RM-92 System Module Nokia Customer Care WCDMA 2100 Rx frequencies Issue 1 COMPANY CONFIDENTIAL Page 9 –51 Copyright © 2006 Nokia. All rights reserved.
  • Page 360: Wcdma 2100 Tx Frequencies

    RM-91; RM-92 Nokia Customer Care System Module WCDMA 2100 Tx frequencies Page 9 –52 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 361: Wcdma 1900 Rx Frequencies

    RM-91; RM-92 System Module Nokia Customer Care WCDMA 1900 Rx frequencies Issue 1 COMPANY CONFIDENTIAL Page 9 –53 Copyright © 2006 Nokia. All rights reserved.
  • Page 362: Wcdma 1900 Tx Frequencies

    RM-91; RM-92 Nokia Customer Care System Module WCDMA 1900 Tx frequencies Page 9 –54 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 363 Nokia Customer Care 10 — Schematics Issue 1 COMPANY CONFIDENTIAL Page 10 –1 Copyright © 2006 Nokia. All rights reserved.
  • Page 364 RM-91; RM-92 Nokia Customer Care Schematics (This page left intentionally blank.) Page 10 –2 COMPANY CONFIDENTIAL Issue 1 Copyright © 2006 Nokia. All rights reserved.
  • Page 365 System connector..............................10–5 VILMA, SIM, audio..............................10–6 BETTY..................................10–7 RAP3GS...................................10–8 OMAP, combo memory, mini SD, SDRAM, back camera..................10–9 Bluetooth, WLAN..............................10–10 UI..................................10–11 UI module................................10–12 RF part.................................10–13 Signal overview..............................10–14 Component finder..............................10–15 Issue 1 COMPANY CONFIDENTIAL Page 10 –3 Copyright © 2006 Nokia. All rights reserved.
  • Page 366: Baseband Connections

    RM-91; RM-92 Schematics Nokia Customer Care Baseband connections Issue 1 COMPANY CONFIDENTIAL Page 10 –4 Copyright © 2006 Nokia. All rights reserved.
  • Page 367: System Connector

    RM-91; RM-92 Schematics Nokia Customer Care System connector Issue 1 COMPANY CONFIDENTIAL Page 10 –5 Copyright © 2006 Nokia. All rights reserved.
  • Page 368: Vilma, Sim, Audio

    RM-91; RM-92 Schematics Nokia Customer Care VILMA, SIM, audio Issue 1 COMPANY CONFIDENTIAL Page 10 –6 Copyright © 2006 Nokia. All rights reserved.
  • Page 369: Betty

    RM-91; RM-92 Schematics Nokia Customer Care BETTY Issue 1 COMPANY CONFIDENTIAL Page 10 –7 Copyright © 2006 Nokia. All rights reserved.
  • Page 370: Rap3Gs

    RM-91; RM-92 Schematics Nokia Customer Care RAP3GS Issue 1 COMPANY CONFIDENTIAL Page 10 –8 Copyright © 2006 Nokia. All rights reserved.
  • Page 371: Omap, Combo Memory, Mini Sd, Sdram, Back Camera

    RM-91; RM-92 Schematics Nokia Customer Care OMAP, combo memory, mini SD, SDRAM, back camera Issue 1 COMPANY CONFIDENTIAL Page 10 –9 Copyright © 2006 Nokia. All rights reserved.
  • Page 372: Bluetooth, Wlan

    RM-91; RM-92 Schematics Nokia Customer Care Bluetooth, WLAN Issue 1 COMPANY CONFIDENTIAL Page 10 –10 Copyright © 2006 Nokia. All rights reserved.
  • Page 373 RM-91; RM-92 Schematics Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 10 –11 Copyright © 2006 Nokia. All rights reserved.
  • Page 374: Ui Module

    RM-91; RM-92 Schematics Nokia Customer Care UI module Issue 1 COMPANY CONFIDENTIAL Page 10 –12 Copyright © 2006 Nokia. All rights reserved.
  • Page 375: Rf Part

    RM-91; RM-92 Schematics Nokia Customer Care RF part Issue 1 COMPANY CONFIDENTIAL Page 10 –13 Copyright © 2006 Nokia. All rights reserved.
  • Page 376: Signal Overview

    RM-91; RM-92 Schematics Nokia Customer Care Signal overview Issue 1 COMPANY CONFIDENTIAL Page 10 –14 Copyright © 2006 Nokia. All rights reserved.
  • Page 377: Component Finder

    RM-91; RM-92 Schematics Nokia Customer Care Component finder Issue 1 COMPANY CONFIDENTIAL Page 10 –15 Copyright © 2006 Nokia. All rights reserved.

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