CAIRE Companion 5 Technical Manual
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Also See for Companion 5:
- User manual (356 pages) ,
- Provider technical manual (38 pages) ,
- Quick start manual (4 pages)
Table of Contents
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Table of Contents
Troubleshooting
Related Manuals for CAIRE Companion 5
Summary of Contents for CAIRE Companion 5
- Page 1 Companion 5 Oxygen Concentrator PROVIDER TECHNICAL MANUAL...
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Page 2: Table Of Contents
Pre-Delivery Check List ............ 16 Power Switch ..............37 Using Around the House ..........17 Flow Meter ..............37 Locating the Companion 5 for Proper Use and Ventilation 17 Power Cord ..............37 Power On and Warm Up ..........17 Leak Testing ..............37 Adjust Flow Control Rate .......... -
Page 3: General Information
Companion 5 oxygen concentrator. Instructions in this manual are intended to help ensure that: • Providers are familiar with Companion 5 system components and system principles of operation • Providers are given proper guidance in the use of the Com- panion 5 and its accessories that can be conveyed to patients •... -
Page 4: Introduction To The Companion 5 Oxygen Concentrator
Oxygen Concentrator Introduction to the Companion 5 Oxygen Concentrator Companion 5 FRONT Power Switch Outer Case Oxygen Outlet Barb LED Display LCD Display Humidifier Flow Meter Bottle Support Stand (Bottle optional) BACK Air Inlet Exhaust Vent Air Inlet PN 14940837 B — 4... -
Page 5: Companion 5 Oxygen Concentrator Specifications
Back-Up Alarm Power Capacitor Filters HEPA, Compressor Intake Filter Device Classification IEC Class II, Type BF Applied Part, IPX1 To ensure there is no power to the Companion 5 Note: oxygen concentrator, please unplug cord. PN 14940837 B — 5... -
Page 6: Provider Support Policy
RMA, warranty or serial number questions must be handled by their Provider. Provider Support Policy: CAIRE Inc. is unable to provide direct assistance, clinical advice or recommendations to a patient or end- user. Providers have sole responsibility in assisting their patients. -
Page 7: Electromagnetic Compatibility
Companion 5. The Companion 5 should not be used adjacent to or stacked with other equipment and that if adjacent or stacked use is necessary, the Companion 5 should be observed to verify normal operation in the configuration in which it will be used. -
Page 8: Guidance And Manufacturer's Declaration-Electromagnetic Immunity
Oxygen Concentrator Guidance and manufacturer’s declaration–electromagnetic immunity The Companion 5 is intended for use in the electromagnetic environment specified below. The customer or the user of the Companion 5 should assure that it is used in such an environment. Immunity test... -
Page 9: Guidance And Manufacturer's Declaration-Electromagnetic Immunity
Oxygen Concentrator Guidance and manufacturer’s declaration–electromagnetic immunity The Companion 5 is intended for use in the electromagnetic environment specified below. The customer or the user of the Companion 5 should assure that it is used in such an environment. Immunity test... -
Page 10: Recommended Separation Distances Between Portable And Mobile Rf Communications Equip- Ment And The Companion 5
RF communications equipment and the Companion 5 The Companion 5 is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The customer or the user of the Companion 5 can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the Companion 5 as recommended below, according to the maximum output power of the communications equipment. -
Page 11: Theory Of Operation
PSA process, a compressor draws ambient air into the machine through an intake filter. The compressor then forces the filtered air The Companion 5 is a stationary medical device used to extract into a solenoid valve which directs the air into one of two tanks... -
Page 12: Flow Delivery
Electrical Operation Oxygen exiting the product holding tank flows through a pressure All electrical components of the CAIRE Companion 5 are all regulator that reduces the high pressure oxygen to a lower, more controlled by a PCB. The electrical cord supplies mains AC power manageable pressure before it is delivered to the patient. -
Page 13: Microprocessor
Audible Alarm output is described further in the following sections. The CAIRE Companion 5 contains an audible buzzer that is sur- face mounted on the PCB. Its purpose is to alert users of alarm conditions. The microprocessor detects alarms by reading the input from the OCSI sensor and the mains power switch. -
Page 14: Ocsi Sensor - (Ocsi Units Only)
OCSI will not activate until this predetermined amount of time has passed. Figure 7: Serial Number Label End of Life At the end of the service life of the CAIRE Companion 5, it should be disposed of in accordance with local regulations. PN 14940837 B — 14... -
Page 15: User Controls And System Status Indicators
CE marking as shown. This symbol is to remind the equipment owners Drip Proof Equipment-IPX1: The Companion 5 to return it to a recycling facility at the end of its IPX1 provides protection against the harmful effects of the life, per Waste Electrical and Electronic Equipment ingress of liquids. -
Page 16: Indications For Use
Welcome to the CAIRE Companion 5 oxygen concentrator. Setting mental oxygen. The device is not intended for life support nor up and training your patient to use the Companion 5 has never does it provide any patient monitoring capabilities. been easier! You can expect your patients and care providers to... -
Page 17: Using Around The House
AC power. fore use. If the Cord Is dAmAged, do not PLug It Into An Note: Turn the Companion 5 to the “Off” (O) position to avoid alarming before eLeCtrICAL outLet or AttemPt to oPerAte the ConCentrA- disconnecting the AC Power cord. -
Page 18: Adjust Flow Control Rate
Oxygen Concentrator Adjust Flow Control Rate Turn the flow control knob to the oxygen flow rate (LPM) prescribed by your physician. To adjust flow rate: Turn counter-clockwise to increase flow. Turn clockwise to decrease flow. The middle of the ball indicates flow rate. There are two sets of lines (front and back). -
Page 19: Maintenance-Patient
2. Use mild detergent and water solution. Patient Training Checklist Use the following checklist as a guide to assist in setup and training a patient on the use of the Companion 5 and its accessories. Patient Name: Companion 5 Serial #:... -
Page 20: Preventive Maintenance-Provider
Oxygen Concentrator Preventive Maintenance— Provider Introduction Properly maintaining the Companion 5 will ensure longer life and higher performance. Preventative Maintenance is required every 2 years at a minimum. CAUTION The Companion 5 contains electrostatic sensitive components. Do not open or handle except at a static free workstation. -
Page 21: Maintenance Procedures
3. Separate the front case from the back case. The following section lists procedures that are necessary to maintain the Companion 5. Service should only be performed by a qualified technician. To perform periodic maintenance, the only tools that should be necessary are: •... -
Page 22: Oxygen Concentration Test
Oxygen Concentrator Intake Filter Oxygen Concentration Test CAIRE recommends testing the oxygen concentration at least once 1. Press the power switch in the “OFF” position and unplug the every six months for non-OCSI units. electrical cord. 2. Lay the concentrator gently on its side to access the bottom 1. -
Page 23: Record Hours Of Operation
Electrical shock or damage to the unit may result. Storing the Companion 5 Heat and humidity may degrade performance or severely damage the Companion 5. Store the device in a cool, dry, protected area away from high temperatures, moisture and humidity. Discarding Local environmental laws may prohibit disposal of electrical and/ or electronic equipment such as the Companion 5. -
Page 24: Provider Service And Maintenance Record
Provider Service and Maintenance Record Whenever maintenance or service is performed on an Companion 5 unit, an entry should be made in the service log for that concen- trator or recorded in accordance with your company’s standard procedure. Whenever the case of the Companion 5 is opened, the flow rate, concentration, and alarm status should be verified per the Test Procedures in this manual. -
Page 25: Troubleshooting, Service, And Repair Procedures
Oxygen Concentrator Troubleshooting, Service, and Repair Procedures CAUTION The Companion 5 contains electrostatic sensitive components. Do not open or handle except at a static free workstation. Do not remove cover with- out ESD protection. General Troubleshooting Before reviewing the troubleshooting chart, the following steps may be useful to isolate any malfunctions: 1. -
Page 26: Troubleshooting Table
Oxygen Concentrator Troubleshooting Table Symptom Possible Cause Corrective Action Oxygen Tubing Kinked/Leak- Check the nasal cannula and any extension tubing being used for kinks, blockages, or leaks. Verify that all tubing connections are secure. Replace and tubing if necessary. Humidifier Bottle Restriction Check the humidifier bottle and tubing for blockages or restrictions. - Page 27 Oxygen Concentrator Symptom Possible Cause Corrective Action Constant Verify that the electrical cord is plugged into an outlet and that there is power being sup- 1 Power Failure Audible Buzzer plied to the outlet. Replace the electrical cord if necessary. With Red Light (Alarm Code: 2 Blown Fuse...
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Page 28: Alarm Conditions And Alarm Codes
Oxygen Concentrator Alarm Conditions and Alarm Codes Use the on the next page to decode Companion 5 alarm condi- tions. If other alarm codes are displayed by the Companion 5, contact Chart Technical Support for assistance. The following table is intended as a guide for the Note: provider, not the user. - Page 29 Oxygen Concentrator The table below shows all of the alarm conditions that can be experienced by the CAIRE Companion 5: Alarm Audible Colored Possible Cause Patient Action Code Alarm None Green Solid The Companion 5 is None working properly AL-P01...
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Page 30: Outer Case
Note: • Use only replacement parts authorized by CAIRE, Inc. • Service of the CAIRE Companion 5 should be performed by authorized personnel only. Outer Case 3. Using pliers to remove the spring clamps holding the braided WARNING: •... -
Page 31: Outlet Pressure Test
Oxygen Concentrator 8. The two cases should now separate completely for service to 5. Cut zip tie from the tubing attached to the regulator and the internal components. remove this tube. • Sieve bed is now exposed. Recommend Note: plugging or capping the valve to avoid sieve bed moisture contamination. -
Page 32: Flow Rate Test
Oxygen Concentrator Flow Rate Test 1. Turn the power switch in the “ON” position. 2. Allow the concentrator to run continuously for a minimum of 10 minutes. 3. Connect a flow meter to the outlet barb. 4. Turn the flow knob to the position of 0.5 LPM. 5. -
Page 33: Start-Up Verification Test
2. Turn the flow meter adjustment knob counter-clockwise until it reaches maximum flow. 3. Allow the unit to run for ten minutes. 4. Install test pressure gauge to the outlet of the Companion 5 unit. 5. The outlet pressure should be 4.3-4.9 psig (29.6-33.8 kPa). -
Page 34: Flapper (Check) Valve
Oxygen Concentrator Flapper (Check) Valve 1. Press the power switch in the “OFF” position and unplug the electrical cord. 2. Remove the outer case. 3. Disconnect the clear tubing from each side of the flapper valve that will be replaced. 4. -
Page 35: Compressor
Oxygen Concentrator Compressor 1. Press the power switch in the “OFF” position and unplug the electrical cord 2. Remove the outer case. Sieve bed is now exposed. Recommend that the Note: tubing be capped to limit exposure of sieve bed to moisture. -
Page 36: Printed Circuit Board (Pcb)
Oxygen Concentrator Printed Circuit Board (PCB) 1. Press the power switch in the “OFF” position and unplug the electrical cord. 2. Remove the outer case. 3. Disconnect all wires from the PCB, noting location of wires connected to PCB. PCB connections & Mounting Screws 4. -
Page 37: Sieve Bed Assembly
Oxygen Concentrator Sieve Bed Assembly Cooling Fan 1. Press the power switch in the “OFF” position and unplug the It is recommended to always replace sieve beds electrical cord. Note: in pairs to ensure the both beds are in optimum 2. -
Page 38: Power Switch
Oxygen Concentrator Power Switch Power Cord 1. Press the power switch in the “OFF” position and unplug the 1. Press the power switch in the “OFF” position and unplug the electrical cord. electrical cord 2. Remove the outer case. 2. Remove the outer case. 3. -
Page 39: Parts Price List
Oxygen Concentrator Parts Price List Contact Customer Service or visit www.CAIREmedical.com to obtain your parts list. PN 14940837 B — 39... -
Page 40: Optional Accessories
If your physician has prescribed an optional humidi- fier, follow the manufacturer’s instructions for use. Attach the humidifier to the oxygen outlet port of the Companion 5. Use of optional humidifiers not recommended for the Companion 5 may impair performance of the device and may void the warranty. - Page 41 Lysol® is a registered trademark of Reckitt Benckiser, UK. Copyright © 2014 Chart Industries. CAIRE Inc. reserves the right to discontinue its products, or change the prices, ma- terials, equipment, quality, descriptions, specifications and/or processes to its products at any time without prior notice and with no further obligation or consequence.
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Questions and answers
How do you connect the humored where do the tubes go
To connect the tubes on the CAIRE Companion 5:
1. Humidifier Bottle Connection
- Connect a nasal cannula or standard oxygen tubing to the outlet barb on the humidifier bottle.
- Attach the threaded end of the humidifier tube to the lid of the humidifier bottle.
2. OxySafe™ Installation (Optional)
- If using the OxySafe™, place it in-line between the nasal cannula or oxygen tubing and the oxygen outlet of the Companion 5.
Ensure the air inlet and exhaust vents are not obstructed to maintain proper operation.
This answer is automatically generated
What does Al-p04
at what temperature should concentrator be operated and what is safe operating range
The safe operating temperature range for the CAIRE Companion 5 concentrator is 41°F to 104°F (5°C to 40°C). Operating outside this range may affect the device's performance.
This answer is automatically generated