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NorthStar 10 kW Installation Manual

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  • Page 2: Fcc Statement

    Refer also to the system specifications section. Compliance Statement EMC compliance: USA (FCC): Part 15 Class B Refer also to the system specifications section. Northstar 10 kW Radar Installation Manual...

  • Page 3: Disclaimer

    Feedback from you Your feedback is important and helps Northstar ensure that this manual is a valuable resource for all marine technicians. E-mail your comments or suggestions about this manual to the following address: manuals@northstarnav.com Northstar 10 kW Radar Installation Manual...

  • Page 4: Table Of Contents

    Preface Introduction to the Northstar radar 3.1 10 kW radar system overview... 7 3.2 Check the 10 kW radar parts ... 8 3.3 Install the radar...12 3.3.1 Choose the scanner location ...12 3.3.2 How to find the optimum height for the scanner ...15 3.3.3 How to find the maximum detection range...15...

  • Page 5: Preface

    Always work from a stable position to avoid slipping or falling onto the equipment. The skipper must make final decisions based on all of the information sources to hand Northstar 10 kW Radar Installation Manual The radar is intended ONLY as an aid to navigation.
  • Page 6 4.6 ft (1.4 m) 3 ft (0.9 m) 9.3 ft (2.8 m) 3.6 ft (1.1 m) 11.5 ft (3.5 m) 9.5 ft (2.9 m) 3 ft (9.0 m) 18 ft (5.5 m) 57 ft (17.4 m) Northstar 10 kW Radar Installation Manual...

  • Page 7: Introduction To The Northstar Radar

    The Northstar radars are designed as an option available to the Northstar 6000i, 6100i, or 8000i systems. A variety of scanner models are available (2 kW, 4 kW, 6 kW, 10 kW and 25 kW) to suit different customer requirements. Each scanner model has a corresponding radar processor model.

  • Page 8: Check The 10 Kw Radar Parts

    Check the 10 kW radar parts The NS-RDR1106MO 10 kW radar system consists of a box containing the scanner, a box containing the open array, and a box containing the 10 kW radar processor. The interconnection cable is not supplied and must be ordered separately. It is available in two lengths;...
  • Page 9 NS00310X interconnection cable - order separately Quantity Item NS004783R 10 kW radar processor standard components Quantity Item Northstar 10 kW Radar Installation Manual Packing list LA000456A Part name Part number Interconnection NS003105 length cable 65.5 ft (20 m) NS003106 length 98.4 ft (30 m)
  • Page 10 NS004793R 10 kW open array standard components Quantity Item NS00481X cable for 8000i installation only - order separately Quantity Item NS003107 cable for 6000i and 6100i installations only - supplied with 6000i and 6100i system Quantity Item Part name Part number...
  • Page 11 NS003108 Optional extension cable for 6000i and 6100i installations only - order separately Quantity Item Northstar 10 kW Radar Installation Manual Part name Part no. Radar NS003108 communications extension cable for 6000i and 6100i installation ONLY.

  • Page 12: Install The Radar

    Northstar 10 kW Radar Installation Manual...

  • Page 13: Power Boat Installations

    3.1.3.1 Power boat installations Normally, you should install the scanner horizontally, to produce an equal sweep around the power boat: Northstar 10 kW Radar Installation Manual STD 2.3 ft (0.7 m) STEER 1.6 ft (0.5 m) STD 6.5 ft (2.0 m) STEER 5 ft (1.5 m)

  • Page 14: Yacht Installations

    In this case, you're recommended to install the scanner on a gimbal mounting so that it can operate effectively in a heavy swell or when the yacht is heeled over. Northstar 10 kW Radar Installation Manual...

  • Page 15: How To Find The Optimum Height For The Scanner

    Under normal conditions, the distance that the radar beam travels is approximately 10% further than the distance to the optical horizon. You can calculate the theoretical distance traveled by the radar beam using the following formula: D = 2.23 (√h1 + √h2) Northstar 10 kW Radar Installation Manual...

  • Page 16: How To Reduce False Echoes And Shadow Zones

    Use the following formula to calculate the distance that you'll need to move the scanner: Ls = 0.4R + D/2 (when R is less than 49 ft [15 m]) Ls = 0.025R + D/2 (When R is greater than or equal to 49 ft [15 m]) Northstar 10 kW Radar Installation Manual...

  • Page 17: Install An Open Array Scanner On A Trestle

    If the trestle height (A) is less than 2 m high, use the angle joint method as shown: If the trestle height (A) is more than 2 m high, install a radar mast secured with guy wires as shown: Northstar 10 kW Radar Installation Manual...

  • Page 18: Kw Radar Dimensions

    10 kW radar dimensions The 10 kW scanner is an open array model with a rotation diameter of 75.2" (1910 mm). Ensure that the open array will be able to rotate freely and take this diameter into account when calculating the recommended distances from other equipment.

  • Page 19: When To Install The Open Array

    8000i network cable. Check that these cables and the ship's ground can easily reach the radar processor BEFORE you drill. The radar processor dimensions are shown on the drilling template. Follow the instructions on the drilling template to install the radar processor. Northstar 10 kW Radar Installation Manual...

  • Page 20: 3.3.10 Wire The Radar System

    DO leave room to easily access, install and remove cables. 3.10.3.2 Connect the interconnection cable (NS003105/NS003106) to the 10 kW scanner Unscrew and lift up the hinged cover of the scanner. Identify the connectors B, C, D, E, and F at the end of the interconnection cable.
  • Page 21 The interconnection cable must be clumped at the copper tape at location 1. Connect the five interconnection cable connectors (B, C, D, E, and F) to the J connectors as follows: Northstar 10 kW Radar Installation Manual...
  • Page 22 Screw down the cable holders and clips to keep the interconnection cable in place inside the scanner, then spread silicon sealant around the bolts and the cable entry point. Close the lid and secure it with the screws. J connector Northstar 10 kW Radar Installation Manual...
  • Page 23 The front view of the interconnection cable is shown: The interconnection cable pin details are provided here for information, in case the connector needs to be removed to feed the cable, or in case the cable needs to be shortened. Northstar 10 kW Radar Installation Manual AWG Size...
  • Page 24 Drain wire Shield line Orange (medium) Shell Braid shield 3.10.3.4 10 kW radar processor connectors There are four interface connectors on the rear of the 10kW radar processor, plus a Chassis Earth. AWG Size Signal name Motor Ground Motor Ground...
  • Page 25 You can connect the radar processor to either the Northstar 6100i OR to the Northstar 8000i, but not to both simultaneously. 10 kW radar processor interface connectors Connector name Connector function Network Ethernet communications for the 8000i Power (+Ve and -Ve)
  • Page 26 Apply silicon sealant around both of the bolts. 3.10.3.6 Install the 10kW open array IMPORTANT: Install the open array onto the scanner ONLY after you've connected the 10 kW interconnection cable. Use the assembly sheet provided, and check that you've got all the components shown. Follow the instructions on the assembly sheet to install the open array.
  • Page 27 3.10.3.7 Connect the 10 kW radar processor to a 6000i or 6100i display The following diagram shows the recommended method for connecting the radar processor to a 6000i or 6100i display unit: Northstar 10 kW Radar Installation Manual...
  • Page 28 The remote power signal configuration is explained in "Configure the remote power control for a 6000i or 6100i (common power source)" and "Configure the remote power control for a 6000i or 6100i (different power sources)". Northstar 10 kW Radar Installation Manual...
  • Page 29 RADAR REMOTE POWER White/Orange * See cautions on previous page. The end view of the three connectors is shown: Connector 1 - 6100i NMEA pin assignments Northstar 10 kW Radar Installation Manual Connector 1 Connector 2 6000i/6100i NMEA NMEA/Comms Color...
  • Page 30 16.5 ft (5 m) or less apart. A simplified diagram of the power control circuit for the radar processor and 6000i or 6100i is shown: Northstar 10 kW Radar Installation Manual...
  • Page 31 When the 6000i or 6100i and the radar processor have isolated power supplies, or are located more than 16.5 ft (5 meters) apart, there is a choice of two different modes for powering the radar ON/OFF: Northstar 10 kW Radar Installation Manual...
  • Page 32 Pin 10 and 12 on Connector 1 (the NMEA/Comms connector) as No Connect. 3.10.3.8 Connect the 10 kW radar processor to an 8000i display You are recommended to use the following configuration when connecting the radar processor to an 8000i display, where A is the (optional) NMEA Compass, B is the Circuit breaker/Fuse box, and C is the vessel's Ground.
  • Page 33 Push one end of the 8000i network cable into the NETWORK connector on the radar processor. Plug the other end into the network connector on the network linker. If the NMEA/COMMS connector on the radar processor is not used, leave the sealing cap in place. Northstar 10 kW Radar Installation Manual...
  • Page 34 Power cable size 33 ft (10 m) 14 AWG 26 ft (8 m) 14 AWG 26 ft (8 m) 14 AWG 26 ft (8 m) 12 AWG 26 ft (8 m) 12 AWG Northstar 10 kW Radar Installation Manual...

  • Page 35: 3.3.11 Set Up The Radar With The Northstar 8000I System

    Now you're ready to set up the radar with the Northstar system that you're using. 3.3.11 Set up the radar with the Northstar 8000i system Setting up the radar with the Northstar 8000i is described in the Northstar 8000i System installation documentation for your display processor. Northstar 10 kW Radar Installation Manual...

  • Page 36: Set Up The Radar With The Northstar 6000I Or 6100I

    Turn the radar OFF by removing the fuse or by switching OFF the radar's dedicated circuit breaker. Depending on the power switch configuration, the radar may automatically turn OFF when the open array. navigator (display) unit is turned OFF. Northstar 10 kW Radar Installation Manual...

  • Page 37: Configure The Navigator Communications

    Attempts to tune and calibrate under less than recommended conditions may lead to substandard performance. A sea trial that allows the selection and use of all the ranges is highly desirable. Northstar 10 kW Radar Installation Manual...
  • Page 38 Use this method when the vessel is in open water with few or no nearby echoes. 1. Display the main radar screen then press Page 2. 2. Press zoom IN several items to zoom in to the maximum magnification. 3. If necessary, press Mode to make it read Manual. Northstar 10 kW Radar Installation Manual...
  • Page 39 8. Press Heading Calibrate then press the Cursor Pad left and right to rotate the radar image so that the radar target matches its compass heading on the chart and lines up on top of the position shown on the chart. Northstar 10 kW Radar Installation Manual...
  • Page 40 The appearance settings can be adjusted between 0 and 50. This represents a +/- 25 step offset away from the nominal Auto mode setting. The value set will be applied only to the current range. Northstar 10 kW Radar Installation Manual...
  • Page 41 Restore Manual to return to the factory appearance settings. This completes the installation calibration. Note that the heading correction may need to be adjusted slightly after the gain is optimized to provide a better picture. Northstar 10 kW Radar Installation Manual...

  • Page 42: Maintenance

    Clean any carbon powder off the drive motor commuter with a dry brush or, if this will not remove it, use sand paper #250 to #400. 4.5.1.3 Other maintenance items Re-set the heading calibration annually and after any major structural changes to the vessel. Northstar 10 kW Radar Installation Manual...

  • Page 43: Troubleshoot The Radar

    If an image appears on the display but the direction of the radar image is not stable: the direction standard signal (BZ) is being interrupted (see the Service Manual) check for water damage to the radiator or cables between the radar components. Northstar 10 kW Radar Installation Manual...
  • Page 44 4.6.1.6 Confirm the equipment installed 1. Confirm the type of navigator used with the radar (6000i, etc). Serial number:___________________ Software version:_________________ 2. Confirm that the NMEA Port 2 interface option is set to RADAR. Northstar 10 kW Radar Installation Manual...
  • Page 45 4 kW - 12 V DC or 24 V DC - Radar Processor NS004781 6 kW - 12 V DC or 24 V DC - Radar Processor NS004782 10 kW - 24 V DC - Radar Processor NS004783 25 kW - 24 V DC - Radar Processor NS004784.

  • Page 46: Manual Tuning Procedure For The 6000I Or 6100I System

    8. If the quantity and strength of targets does not increase, return to 128 by typing 128. Then adjust the tune preset value upwards by pressing the down arrow key on the cursor pad until the quantity and strength of visible targets is maximized. Northstar 10 kW Radar Installation Manual...

  • Page 47: Kw Radar System Specifications

    5.1.1 10 kW radar system specifications Scanner type DC input Scanner dimensions Scanner weight Vibration Waterproof Plane of polarization Preheating time 10 kW scanner Open array 10.8 to 36 V (DC 12/24 system) 1.5 ft (448(H) mm) x rotation circle 6.25 ft (1910 mm) 77.2 lb (35 kg) ±...
  • Page 48 P0N. Passed JRC FCC/IC/R&TTE Type Certification: FCC ID: CKENKE2102 IC ID: 768C-NKE2102 R&TTE: QQ-RTTE-17/03-01R Peak power output 10 kW ± 50% under any pulse condition Transmitter frequency 9410 ± 30 MHz Transmitter tube Magnetron NJRC Model MSF1425B Horizontal beam width 1.2º...

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