Sony XR-CA665EE Service Manual
Fm/am cassette car stereo
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Also See for XR-CA665EE:
- Operating instructions manual (52 pages) ,
- Manual for installation and connections (4 pages)
Table of Contents
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SERVICE MANUAL
Ver 1.0 2003.07
Cassette Player section
Tape track
Wow and flutter
Frequency response
Signal-to-noise ratio
Tuner section
FM
Tuning range
Aerial terminal
Intermediate frequency
Usable sensitivity
Selectivity
Signal-to-noise ratio
Harmonic distortion at 1 kHz
Separation
Frequency response
AM
Tuning range
Aerial terminal
Intermediate frequency
Sensitivity
Power amplifier section
Outputs
Speaker impedance
Maximum power output
Sony Corporation
9-877-497-01
2003G05-1
e Vehicle Company
C 2003.07
Published by Sony Engineering Corporation
XR-CA665EE
SPECIFICATIONS
General
Outputs
4-track 2-channel stereo
0.08 % (WRMS)
30 − 18,000 Hz
Inputs
Cassette type
TYPE II, IV
61 dB
TYPE I
58 dB
Tone controls
FM1/FM2:
87.5 − 108 MHz
(at 50 kHz step)
FM3:
65 − 74 MHz
Power requirements
(at 30 kHz step)
External aerial connector
Dimensions
10.7 MHz/450 kHz
9 dBf
Mounting dimensions
75 dB at 400 kHz
67 dB (stereo),
Mass
69 dB (mono)
Supplied accessories
0.5 % (stereo),
0.3 % (mono)
35 dB at 1 kHz
30 − 15,000 Hz
Note
This unit cannot be connected to a digital preamplifier
531 − 1,602 kHz
or an equalizer which is Sony BUS system compatible.
External aerial connector
10.7 MHz/450 kHz
Design and specifications are subject to change
30 V
without notice.
Speaker outputs
(sure seal connectors)
4 − 8 ohms
50 W × 4 (at 4 ohms)
East European Model
Model Name Using Similar Mechanism
Tape Transport Mechanism Type
Audio outputs (rear)
Power aerial relay control
lead
Power amplifier control lead
Telephone ATT control
terminal
BUS control input terminal
BUS audio input terminal
Remote controller input
terminal
Aerial input terminal
Low:
±
10 dB at 60 Hz (XPLOD)
Mid:
±
10 dB at 1 kHz (XPLOD)
High:
±
10 dB at 10 kHz (XPLOD)
12 V DC car battery
(negative earth)
Approx. 178 × 50 × 180 mm
(w/h/d)
Approx. 182 × 53 × 161 mm
(w/h/d)
Approx. 1.2 kg
Card remote commander
RM-X114
Parts for installation and
connections (1 set)
Front panel case (1)
FM/AM CASSETTE CAR STEREO
NEW
MG-25L-136
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Table of Contents
Related Manuals for Sony XR-CA665EE
Summary of Contents for Sony XR-CA665EE
- Page 1 30 − 15,000 Hz Note This unit cannot be connected to a digital preamplifier 531 − 1,602 kHz Tuning range or an equalizer which is Sony BUS system compatible. Aerial terminal External aerial connector Intermediate frequency 10.7 MHz/450 kHz Design and specifications are subject to change...
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Page 2: Table Of Contents
XR-CA665EE TABLE OF CONTENTS SERVICING NOTES SERVICING NOTES SERVICE POSITION ..........2 In checking the key board and main board, prepare two jigs (con- nection cable J-2502-066-2 and GENERAL connection cable for F/P to main J-2502-071-1). Location of Controls ............3 Setting the Clock ............. -
Page 3: General
XR-CA665EE SECTION 1 This section is extracted from instruction manual. GENERAL Location of controls Setting the clock Refer to the pages listed for details. The clock uses a 24-hour digital indication. Example: To set the clock to 10:08 Press (DSPL) for 2 seconds. - Page 4 XR-CA665EE • If you connect an optional power amplifier and do not use the built-in amplifier, the beep sound will Cautions be deactivated. This unit is designed for negative earth 12 V Tip (2-B- DC operation only. For connecting two or more CD/MD changers, the Do not get the wires under a screw, or caught source selector XA-C30 (optional) is necessary.
- Page 5 XR-CA665EE Orient the release key correctly. Face the hook inwards. Дepжитe ключ для Haпpaвьтe кpючок дeмонтaжa нaдлeжaщим внyтpь. обpaзом. Dashboard Fire wall Приборная пaнeль Огнеупорная перегородка 1 8 2 5 3 m Claws Bыcтyпы TOYOTA NISSAN max. size max. size 5 ×...
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Page 6: Reset Button
Japanese cars. In such a case, consult Желтый включенное питание Красный непрерывное поступление питания your Sony dealer. Note To prevent malfunction, install only with the supplied screws 8. How to detach and attach the Красный... -
Page 7: Main Board
XR-CA665EE SECTION 2 DISASSEMBLY • This set can be disassembled in the order shown below. 2-1. DISASSEMBLY FLOW FRONT PANEL SECTION Note: Illustration of disassembly is omitted. 2-2. SUB PANEL SECTION (Page 7) 2-3. MECHANISM DECK (MG-25L-136) (Page 8) 2-4. MAIN BOARD (Page 8) Note: Follow the disassembly procedure in the numerical order given. -
Page 8: Mechanism Deck (Mg-25L-136)
XR-CA665EE 2-3. MECHANISM DECK (MG-25L-136) 3 screw (PTT2.6 × 6) 4 mechanism deck (MG-25L-136) 2 flexible board (CN351) 1 flexible board (CN301) 2-4. MAIN BOARD 2 two screws (PTT2.6 × 6) 4 rubber cap (25) 3 three ground point screws 1 two screws (PTT2.6 ×... -
Page 9: Assembly
XR-CA665EE SECTION 3 ASSEMBLY • This set can be assembled in the order shown below. 3-1. ASSEMBLY FLOW 3-2. HOUSING (Page 10) 3-3. ARM (SUCTION) (Page 10) 3-4. LEVER (LDG-A)/(LDG-B) (Page 11) 3-5. GEAR (LDG-FT) (Page 11) 3-6. GUIDE (C) (Page 12) 3-7. -
Page 10: Housing
XR-CA665EE Note: Follow the assembly procedure in the numerical order given. 3-2. HOUSING 7 Hold the hanger by bending the claw. 5 Fit projection on C part. 1 Install the catch to the hanger. 2 Install the hanger onto two claws of the housing. -
Page 11: Lever (Ldg-A)/(Ldg-B)
XR-CA665EE 3-4. LEVER (LDG-A) / (LDG-B) shaft A shaft A shaft B shaft B shaft C 1 Fit the lever (LDG-A) on 3 type-E stop ring 2.0 shafts A – C and install it. 2 Fit the lever (LDG-B) on shafts A and B and install it. -
Page 12: Guide (C)
XR-CA665EE 3-6. GUIDE (C) 2 guide (C) 1 three claws 3-7. MOUNTING POSITION OF CAPSTAN/REEL MOTOR (M901) two precision screws (P2 × 2) capstan/reel motor (M901) Note: Mount the motor so that the angle between of the motor and the hole for the becomes 30 °... -
Page 13: Mechanical Adjustments
XR-CA665EE SECTION 4 SECTION 5 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS 1. Clean the following parts with a denatured-alcohol-moistened TAPE DECK SECTION 0 dB=0.775 V swab: playback head pinch roller TAPE SPEED ADJUSTMENT rubber belt capstan idler Setting: 2. Demagnetize the playback head with a head demagnetizer. -
Page 14: Diagrams
XR-CA665EE SECTION 6 DIAGRAMS 6-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS Note on Printed Wiring Board: Note on Schematic Diagram: • X : parts extracted from the component side. • All capacitors are in µF unless otherwise noted. pF: µµF •... -
Page 15: Printed Wiring Board - Main Board
(FRONT VIEW) BUS AUDIO AUDIO OUT D352 I-14 REAR CN581 J671 D479 F-10 FM/AM BUS CONTROL IN REMOTE IN D581 H-14 ANTENNA (FOR SONY BUS) FU601 D582 H-14 D584 G-14 D585 G-14 RL– GRN/BLK MAIN BOARD D586 G-14 JC751 FL– WHT/BLK... -
Page 16: Schematic Diagram - Main Board (1/3)
XR-CA665EE 6-3. SCHEMATIC DIAGRAM – MAIN Board (1/3) – • See page 22 for IC Block Diagrams. AUDIO OUT (1/3) AUDIO IN REAR J331 TUX-031//Q3 (TUNER UNIT) (CHASSIS) (CHASSIS) JC81 0.001 FM/AM C142 C242 ANTENNA JC11 100p 100p 0.01 C144... -
Page 17: Schematic Diagram - Main Board (2/3)
XR-CA665EE 6-4. SCHEMATIC DIAGRAM – MAIN Board (2/3) – • • See page 14 for Waveforms. See page 22 for IC Block Diagrams. (Page 16) (2/3) R554 R508 R530 R529 100k R553 C753 R503 100k 0.22 100k R558 C521 HP901 0.01... -
Page 18: Schematic Diagram - Main Board (3/3)
D586 UDZ-18B KEY-0 KEY1 R711 CLK-IN KEY-1 BATT R583 BUS-IN BUS-ON R586 R584 R532 R531 C581 C712 100k SONY BUS INTERFACE C711 C710 (Page 17) R702 D711 D710 UDZ-6.8B UDZ-6.8B D701 R701 MA111 (CHASSIS) RESET D581 CN581 R581 UDZ-6.2B BUS CONTROL IN... -
Page 19: Printed Wiring Board - Sub Board
XR-CA665EE 6-6. PRINTED WIRING BOARD – SUB Board – 6-7. SCHEMATIC DIAGRAM – SUB Board – SUB BOARD (COMPONENT SIDE) CN801 LSW801 SIRCS KEY-0 KEY-1 CN801 LCD-DATA (Page 21) LCD-CE LCD-CLK DISPLAY BOARD CN901 DOOR-SW (Page 20) 1-687-316- (11) SUB BOARD... -
Page 20: Printed Wiring Board - Display Board
XR-CA665EE 6-8. PRINTED WIRING BOARD – DISPLAY Board – DISPLAY BOARD (COMPONENT SIDE) LED901 LSW911 LED901, S901 LSW904 LSW913 S901 SOURCE DSPL LCD901 LIQUID CRYSTAL DISPLAY LSW903 LED911 (LCD BACK LIGHT) LED903 LED905 LED904 LED902 LED906 (VOLUME) SEEK S902 LSW906... -
Page 21: Schematic Diagram - Display Board
XR-CA665EE 6-9. SCHEMATIC DIAGRAM – DISPLAY Board – • See page 14 for Waveform. R966 R967 R940 R941 R972 R974 R976 R978 R980 R982 R951 R952 LED910 LED911 LSW901(2/2) LSW914(2/2) LSW910(2/2) LSW905(2/2) LSW902(2/2) 2.2k REMOTE CONTROL NSCW505E NSCW505E LS6J3M-1SR LS9J3M-1SR-T... - Page 22 XR-CA665EE • IC Block Diagrams – MAIN Board – IC301 HA12231FP IC351 LB1930M-TLM IC581 BA8270F-E2 IC751 TDA8588J/N1 BUS ON BUS ON BUFFER SWITCH OUT1 MOTOR OUT-FL- C BUS CONTROL DRIVE RESET CIRCUIT CIRCUIT SWITCH OUT2 BUS ON INPUT CLK IN...
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Page 23: Ic Pin Function Description
Sync detection signal of RDS data block input terminal “H” active Not used BU_IN Battery detection signal input from the SONY bus interface “L” is input at low voltage SIRCS SIRCS remote control signal input from the remote control receiver TUATT IN Tuner muting on/off control signal input from the tuner unit “L”: muting on... - Page 24 XR-CA665EE Pin No. Pin Name Description Not used I2CCKO Serial data transfer clock signal output to the tuner unit and electrical volume Standby on/off control signal output to the power amplifier “L”: standby mode, “H”: amplifier on Not used Audio line muting on/off control signal output terminal “H”: muting on...
- Page 25 XR-CA665EE Pin No. Pin Name Description Motor drive signal output to the loading motor drive “H” active LM_EJ (For the eject direction and reverse side operation) TAPEON Tape system power supply on/off control signal output terminal “H”: power on Not used CM_ON Capstan/reel motor drive signal output terminal “H”: motor on...
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Page 26: Exploded Views
XR-CA665EE SECTION 7 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they • Items marked “*” are not stocked since they may have some difference from the original are seldom required for routine service. Some one. delay should be anticipated when ordering •... -
Page 27: Front Panel Section
XR-CA665EE 7-2. FRONT PANEL SECTION not supplied supplied not supplied not supplied (display board) supplied supplied not supplied supplied supplied LCD901 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-3320-951-A PANEL OVERALL ASSY, FRONT 1-694-989-11 CONDUCTIVE BOARD, CONNECTION... -
Page 28: Mechanism Deck Section (Mg-25L-136)
XR-CA665EE 7-3. MECHANISM DECK SECTION (MG-25L-136) HP901 M901 not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-3315-400-A CLUTCH (HR) ASSY 3-933-344-24 GUIDE (C) * 152 3-019-130-01 LEVER (LDG-A) 3-927-100-21 SCREW (+PS 2X10), SPECIAL * 153... -
Page 29: Electrical Parts List
XR-CA665EE SECTION 8 ELECTRICAL PARTS LIST DISPLAY NOTE: • Due to standardization, replacements in the • Items marked “*” are not stocked since they When indicating parts by reference number, please include the board. parts list may be different from the parts speci- are seldom required for routine service. - Page 30 XR-CA665EE DISPLAY MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R918 1-216-825-11 METAL CHIP 2.2K 1/10W 1-162-964-11 CERAMIC CHIP 0.001uF R919 1-216-827-11 METAL CHIP 3.3K 1/10W R920 1-216-829-11 METAL CHIP 4.7K 1/10W C101 1-162-959-11 CERAMIC CHIP...
- Page 31 XR-CA665EE MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C505 1-162-918-11 CERAMIC CHIP 18PF D586 8-719-057-80 DIODE MA8180-M-TX C506 1-162-970-11 CERAMIC CHIP 0.01uF D601 8-719-049-38 DIODE 1N5404TU C510 1-124-589-11 ELECT 47uF D609 8-719-977-12 DIODE DTZ6.8B...
- Page 32 XR-CA665EE MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < COIL > R451 1-216-809-11 METAL CHIP 1/10W 1-469-844-11 INDUCTOR 2.2uH R452 1-216-809-11 METAL CHIP 1/10W 1-469-844-11 INDUCTOR 2.2uH R453 1-216-841-11 METAL CHIP 1/10W L500 1-419-476-11 COIL, CHOKE...
- Page 33 XR-CA665EE MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R632 1-216-841-11 METAL CHIP 1/10W MISCELLANEOUS R633 1-216-841-11 METAL CHIP 1/10W ************** R634 1-216-829-11 METAL CHIP 4.7K 1/10W 1-792-195-11 CABLE, FLEXIBLE FLAT (14CORE) R636 1-216-845-11 METAL CHIP...
- Page 34 XR-CA665EE REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision...