, a l way s c o n s u l t t h e c u r r e n t P I O N E E R u163 Service Manual. A subscription to, or additional copies Also test with plug reversed of, PIONEER Ser vice Manual may be obtained at a (Using AC adapter Earth nominal charge from PIONEER. plug as required)
The interlock mechanism mentioned above becomes invalid in this mode. 2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam. ∗ : Refer to page 38. PD-D6MK2-K http://www.xiaoyu163.com...
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To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual. PD-D6MK2-K http://www.xiaoyu163.com...
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden). The following lead-free solders are available as service parts: • Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia. L 13942296513 u163 PD-D6MK2-K http://www.xiaoyu163.com...
*“Super Audio CD” is a registered trademark. Digital output Coaxial digital output ....RCA jack Optical digital output ..Optical digital jack u163 PD-D6MK2-K http://www.xiaoyu163.com...
To turn on the power in this case, press either the remote control unit’s CD PLAYER u button or a different button (other than the POWER button) on the main unit. u163 PD-D6MK2-K http://www.xiaoyu163.com...
PROGRAM CLEAR ENTER REPEAT RANDOM h OPEN/CLOSE DIMMER L 13942296513 PROGRAM REPEAT RANDOM 10 PURE AUDIO 11 LEGATO LINK VOLUME 12 ENTER 13 AMP controls MUTE Use to control Pioneer amplifier. AMP u VOLUME MUTE SACD PLAYER u163 PD-D6MK2-K http://www.xiaoyu163.com...
Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools. Position to be cleaned Name Part No. Remarks Pickup leneses Cleaning liquid GEM1004 Refer to “9.5 Traverse Mechanism Assy-S”. Cleaning paper GED-008 u163 PD-D6MK2-K http://www.xiaoyu163.com...
PRIMARY ASSY CONECTOR ASSY L 13942296513 DVDM ASSY AJKB ASSY Mark No. Description Part No. Mark No. Description Part No. LIST OF ASSEMBLIES For PD-D6MK2-K/CUXJ 1..LOADER ASSY VWT1230 For PD-D6MK2-K/SYXJ5 2..LOAB ASSY VWG2346 1..LOADER ASSY VWT1230 2..LOAB ASSY VWG2346 1..DVDM ASSY AWM8184 1..DVDM ASSY...
• Check the connection between the AJKB and CONNECTOR Assys (15-pin FFC). u163 • Check the connection between the CONNECTOR and DVDM Assys (29-pin FFC). Check that the voltage Are the pins bridged at IC101? at V+6R5V is +6.5 V. PD-D6MK2-K http://www.xiaoyu163.com...
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Replace D1808 and Q1804, Only in that order. optical or COAX audio signals are output. Check if the pins are short-circuited at IC1101, IC1201, or IC1102. • Check the input and output signals to/from IC1701. • Check V+3D. L 13942296513 u163 PD-D6MK2-K http://www.xiaoyu163.com...
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Are wires of CN104 and CN103 on the DVDM Assy disconnected or Connector / cable damaged ? Does the voltage of CN102-pin 1 on the DVDM Assy change to 0V by Inside switch u163 pressing the Inside switch. PD-D6MK2-K http://www.xiaoyu163.com...
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0.4 V or more, the 780-nm LD is definitely deteriorated. impossible) DVDM Assy Is there abnormality in FG waveform ? (IC201-pin 47) FG output : FTS Driver IC (IC101) Are there scratches or dirt on the disc ? Disc L 13942296513 u163 PD-D6MK2-K http://www.xiaoyu163.com...
Note 1: In this step, the unit wait for the DVD module to turn the power off. If the DVD module takes a longer time to turn itself off, u163 the elapsed time will become longer, by just that much. PD-D6MK2-K http://www.xiaoyu163.com...
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• Muting of the power system is canceled. • Other than in an emergency power-off, the unit awaits for a while. • SYSTEM POWER2 OFF (Pin 92: H) Display-only POWER OFF completed + 240 msec 5240 msec • SYSTEM POWER1 OFF (Pin 91: H) u163 PD-D6MK2-K http://www.xiaoyu163.com...
Measure the voltage between the both ends of R322 or R325 on the DVDM Assy. If the voltage is 0.4 V or higher, the 650-nm LD is degraded. 05SD PICKUP ASSY CN101 L 13942296513 DVDM ASSY Front side u163 SIDE A PD-D6MK2-K http://www.xiaoyu163.com...
Canceling version display The version display will automatically disappear after a while. LCD ASSY JP2101 SIDE A Short W163 V+5U W146 W164 W165 V+5U u163 W166 W167 W147 W190 V+5U W168 GNDD CN2106 J2104 W169 1.KEY1 2.VE+5 3.GNDU UPPER SIDE PD-D6MK2-K http://www.xiaoyu163.com...
Press the h OPEN/CLOSE button to close the Tray. (Test Disc is clamped.) Press the u STANDBY/ON button to turn off the power. Pull out the Power cord. Test disc Screwdriver (small) Projection Tray Tray Panel Drive cam u163 05 LOADER ASSY Bottom view PD-D6MK2-K http://www.xiaoyu163.com...
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Top View Raise the 05 LOADER ASSY. L 13942296513 Slightly lift the 05 LOADER ASSY and displace it slightly backward. 05 LOADER ASSY Diagnosis Note: Service cable 5P (GGD1425) is required when diagnosing the DVDM ASSY side B. u163 PD-D6MK2-K http://www.xiaoyu163.com...
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Note when reinserting the tray When reinserting the tray, first align the triangle printed on the loading base and the pin of the drive cam, then insert the tray. Drive cam u163 Tray Front side Loading base Triangle PD-D6MK2-K http://www.xiaoyu163.com...
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Dislodge the two flexible cables from their factory for the spindle motor placement. Front Side L 13942296513 Flexible cable for the pickup Bottom view Unhook the four hooks. Traverse Mechanism Assy-S Remove the Traverse Mechanism Assy-S × 2 u163 × 2 PD-D6MK2-K http://www.xiaoyu163.com...
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Adjustment screw Remove the 05SD Pickup Assy. (skew screw VK1) (skew screw VK1) 05SD Pickup Assy-S Note: Be careful not to lose the adjustment spring (skew spring VK1). Adjustment screw (skew screw VK1) Adjustment spring u163 (skew spring VK1) PD-D6MK2-K http://www.xiaoyu163.com...
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Make sure to apply the silicone adhesive after reattaching the screw. Joint VK1B Joint spring VK1 Silicone Adhesive GEM1037 L 13942296513 Arrangement of the flexible cable for the spindle motor : Conductive surface Hook Front Side Hook u163 Bottom view PD-D6MK2-K http://www.xiaoyu163.com...
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Fold the flexible cable along the hook. L 13942296513 Pass the flexible cable through the hook. Hook Backing Front Side Bottom View Hook Pass the flexible cable through the hook. Hook Hook u163 Make sure that the cable is loose PD-D6MK2-K http://www.xiaoyu163.com...
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Set the top and bottom edges of the AL Panel L even with R and tighten the screws. Adjust this gap to zero (0). AL Panel L AL Panel R L 13942296513 Screw for securing the AL Panel L (Tighten the screw while adjusting the gap.) Rear face of the Panel ASSY u163 PD-D6MK2-K http://www.xiaoyu163.com...
[Electrical Part] screw screw Electrical adjustments are not required. L 13942296513 8.2 JIGS AND MEASURING INSTRUMENTS Test mode remote control Screwdriver (large) Screwdriver (medium) unit (GGF1381) u163 Screw tight (GYL1001) DVD test disc Precise screwdriver Soldering iron (GGV1025) PD-D6MK2-K http://www.xiaoyu163.com...
Assy-S Electric point ∗ After adjustment, screw locks Mechanical Exchange the Spindle Motor point with the Screw tight. Electric point Exchange PCB Assy L 13942296513 Mechanical Exchange PC Board point LOAB and DVDM ASSYS Electric point u163 PD-D6MK2-K http://www.xiaoyu163.com...
• The SKIP key and the SCAN key are effective during the test mode. Note: Even if you intend to continuously use the unit after displaying the error rate, be sure to turn the power off then TEST MODE: OFF back on u163 POWER GGF1381 Test mode remote control unit PD-D6MK2-K http://www.xiaoyu163.com...
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3 7 63 1515 0 Service Test mode connecting point LCD ASSY SIDE A JP2101 Short L 13942296513 W163 V+5U W146 W164 W165 V+5U W166 W167 W147 W190 V+5U W168 GNDD CN2106 J2104 W169 1.KEY1 2.VE+5 3.GNDU UPPER SIDE u163 PD-D6MK2-K http://www.xiaoyu163.com...
(Refer to "8.1 ADJUSTMENT ITEMS AND LOCATION".) Joint 7.5mm Mechanism base • Attach the Traverse Mechanism Assy-S to the 05 LOADER Assy. • Turn it over and attach the joint and the joint spring. u163 • Arrange the flexible cables. (Refer to "7 DISASSEMBLY".) PD-D6MK2-K http://www.xiaoyu163.com...
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90 degrees step till ERROR RATE block error rate becomes around "1E-3" again . u163 • Record the number of rotation (N1). • Fasten the tangential adjustment screw till the number of rotation becomes Service mode end harf of N1. Best tangential point PD-D6MK2-K http://www.xiaoyu163.com...
For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 9.1 PACKING SECTION CUXJ type Only CUXJ type Only L 13942296513 SYXJ5 type Only SYXJ5 type Only CUXJ type Only u163 PD-D6MK2-K http://www.xiaoyu163.com...
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(En / Fr / De / It / Nl / Es / Ru) 15 Operating Instructions See Contrast table (2) (En / Frca) L 13942296513 (2) CONTRAST TABLE PD-D6MK2-K/SYXJ5 and PD-D6MK2-K/CUXJ are constructed the same except for the following : Mark No. Symbol and Description PD-D6MK2-K/SYXJ5 PD-D6MK2-K/CUXJ 1 Energy Star Label...
9.2 EXTERIOR SECTION 3 7 63 1515 0 CUXJ type Only L 13942296513 Refer to "9.4 05 LOADER ASSY". u163 Refer to "9.3 FRONT PANEL SECTION". PD-D6MK2-K http://www.xiaoyu163.com...
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49 • • • • • 24 Adapter05 R ANW7283 25 Side Clamp DEC2007 (2) CONTRAST TABLE PD-D6MK2-K/SYXJ5 and PD-D6MK2-K/CUXJ are constructed the same except for the following : Mark No. Symbol and Description PD-D6MK2-K/SYXJ5 PD-D6MK2-K/CUXJ 14 Power Transfomer PTT1383...
9.3 FRONT PANEL SECTION 3 7 63 1515 0 Refer to "9.2 EXTERIOR SECTION. " Refer to "9.2 EXTERIOR SECTION. " Refer to "9.2 EXTERIOR SECTION. " L 13942296513 12: 1/2 12: 2/2 u163 PD-D6MK2-K http://www.xiaoyu163.com...
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8 Himelon Sheet PEB1321 9 Earth Plate PNB1662 10 Earth Plate C PNB1664 (2) CONTRAST TABLE PD-D6MK2-K/SYXJ5 and PD-D6MK2-K/CUXJ are constructed the same except for the following : Mark No. Symbol and Description PD-D6MK2-K/SYXJ5 PD-D6MK2-K/CUXJ 6 Front Panel L PAN1417...
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Daifree No. 23 No. 23 GEM1036 GEM1036 Tray Tray Concave of unevenness Concave of unevenness Inner side of a ditch Daifree GEM1036 u163 Top View Bottom View Side of the rib Concave of unevenness Daifree Daifree GEM1036 GEM1036 PD-D6MK2-K http://www.xiaoyu163.com...
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Fibers or dirt in the grease have an adverse affect on operation and must be removed. (2) Guide bar Apply grease GYA1001 to the crosshatched area shown in the center of the picture Amount of grease: 2 ± 1 mg for 1 location u163 PD-D6MK2-K http://www.xiaoyu163.com...
ICE MODE (RF) : RF SIGNAL ROUTE GNDD : FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE AYW7197 : STEPPING SERVO LOOP LINE V+3D : DIGITAL SIGNAL ROUTE u163 R284 (AD) : AUDIO DATA SIGNAL ROUTE R285 GNDD PD-D6MK2-K http://www.xiaoyu163.com...
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The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. : The power supply is shown with the marked box. PD-D6MK2-K http://www.xiaoyu163.com...
MFD, BY LITTELFUSE INC. +3.3V CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491004.HXR FOR IC1852 MFD, BY LITTELFUSE INC. +5.8V +6.5V : DIGITAL SIGNAL ROUTE +11V AJKB ASSY u163 (PWM2367) PD-D6MK2-K http://www.xiaoyu163.com...
CN602 VWG2346- Connector Capacitor CN601 (VNP1836-C) SIDE A SIDE B CN602 CN601 P.C.Board Chip Part LOADING MOTOR ASSY To STEPPING To SPINDLE Motor CN2701 To Pickup Assy Motor DVDM ASSY CN101 CN901 CN102 CN101 L 13942296513 u163 (ANP7733-A) PD-D6MK2-K http://www.xiaoyu163.com...
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3 7 63 1515 0 SIDE B SIDE B LOAB ASSY PNE-1B1 LOAD+ C102 LOAD- CN602 C101 (VNP1836-C) CN601 CN601 CN602 DVDM ASSY L 13942296513 u163 (ANP7733-A) PD-D6MK2-K http://www.xiaoyu163.com...
8801 W311 WHITE YELLOW J12-2 PRIMARY SECONDARY RISK OF FIRE L 13942296513 REPLACE FUSE AS MARKED. 4.GNDU 3.V+5.6ST W118 2.AC 1.SYSPOW W120 W119 W115 W117 W116 HIGH PWX1673 RY11 PWX1674 [[ G ]] PWX1675 (PNP1488-C) AC IN u163 PD-D6MK2-K http://www.xiaoyu163.com...
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3 7 63 1515 0 SIDE B SIDE B PRIMARY ASSY PRIMARY SECONDARY L 13942296513 4.GNDU 3.V+5.6ST 2.]AC 1.SYSPOW PNE-1B1 PWX1673 PWX1674 PWX1675 (PNP1488-C) u163 PD-D6MK2-K http://www.xiaoyu163.com...
PWX1673 and PWX1675 are constructed the same except for the following: Mark Symbol and Description PWX1673 PWX1675 Remarks ATT7078 ATT7079 PCB PARTS LIST FOR PD-D6MK2-K/SYXJ5 UNLESS OTHERWISE NOTED Mark No. Description Part No. Mark No. Description Part No. Q 102 (B,60,116) DIGITAL TRANSISTOR DTC124EUA Q 304 (A,77,127) TRANSISTOR...
R 230 (B,71,35) RS1/10SR101J R 736 (A,32,93) RS1/10SR1802F R 231 (B,71,37) RS1/10SR101J R 737 (A,31,83) RS1/10SR2702F R 232 (A,34,60) RS1/10SR0R0J R 738 (A,29,82) RS1/10SR1502F R 233 (B,42,50) RS1/10SR0R0J R 739 (A,19,78) RS1/10SR0R0J R 234 (A,26,42) RS1/10SR330J R 740 (A,29,85) RS1/10SR0R0J PD-D6MK2-K http://www.xiaoyu163.com...
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C 272 (A,70,58) CKSRYB104K25 C 203 (A,55,78) CHIP ELECT.CAPACITOR CEVW470M16 C 273 (A,69,60) CCSRCH102J50 C 204 (A,52,63) CKSRYB104K25 C 281 (B,18,27) CHIP ELECT.CAPACITOR CEVW221M4 C 205 (B,52,69) CKSRYB104K25 C 282 (B,22,31) CKSRYB105K10 C 206 (A,47,77) CHIP ELECT.CAPACITOR CEVW470M16 PD-D6MK2-K http://www.xiaoyu163.com...
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IC 1602 (A,123,28) IC TC74VHC157FTS1 HEAT SINK PNS1043 SCREW PMH30P080FCC IC 1651 (A,187,70) IC TC74VHC08FTS1 C CUSHION RING PEB1324 IC 1701 (A,196,84) IC TC74VHCU04FT SCREW BBZ30P080FCC IC 1804 (A,115,60) IC NJM78M05FA IC 1831 (A,86,54) REGULATOR IC BD7802FP PD-D6MK2-K http://www.xiaoyu163.com...
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R 1609 (A,111,37) RS1/10SR101J C 1204 (A,175,57) CCSRCH152J50 R 1610 (A,112,37) RS1/10SR100J C 1205 (A,162,58) CCSRCH152J50 R 1612 (A,114,35) RS1/10SR560J C 1206 (A,168,54) CKSRYB104K16 R 1614 (A,122,21) RS1/10SR560J C 1207 (A,162,65) CEAT101M16 R 1616 (A,128,22) RS1/10SR560J C 1208 (A,171,62) CKSRYB104K16 PD-D6MK2-K http://www.xiaoyu163.com...
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C 1813 (A,128,71) ELECT. CAPACITOR CEHAZL102M16 R 2101 (B,48,201) RS1/10SR102J C 1831 (A,81,61) CKSQYB105K16 R 2103 (B,183,194) RS1/10SR473J R 2105 (B,107,201) RS1/10SR103J C 1832 (A,82,46) CEAT471M16 R 2108 (B,113,202) RS1/10SR221J C 1834 (A,74,53) CKSQYB105K16 R 2110 (B,91,191) RS1/10SR221J C 1835 (A,64,56) CEAT101M16 PD-D6MK2-K http://www.xiaoyu163.com...
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CN 2702 (A,55,16) CONNECTOR CKS3380 C 2109 (B,122,229) CKSRYB103K50 CN 2703 (A,110,30) CONNECTOR VKN1191 C 2110 (B,124,229) CKSRYB103K50 CN 2704 (A,61,13) CONNECTOR B2P-SHF-1AA C 2112 (B,149,220) CKSRYB104K16 C 2113 (B,143,203) CKSRYB104K16 CAPACITORS C 2701 (B,49,24) CKSRYB104K16 C 2114 (B,72,222) CKSRYB103K50 PD-D6MK2-K http://www.xiaoyu163.com...
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R 51 (A,210,91) CARBON FILM RESISTOR RD1/4MUF4R7J R 52 (A,193,97) CARBON FILM RESISTOR RD1/4MUF4R7J CAPACITORS C 51 (A,213,98) AUDIO FILM CAPACITOR ACE7060 C 52 (A,205,92) AUDIO FILM CAPACITOR ACE7060 C 53 (A,196,103) CFTLA824J50 C 54 (A,186,100) CFTLA824J50 u163 PD-D6MK2-K http://www.xiaoyu163.com...