Rayburn Heatranger 440 Installation Instructions Manual
Oil burning range cookers
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Also See for Heatranger 440:
- User instructions (20 pages) ,
- Installation instructions manual (44 pages) ,
- Servicing instructions (44 pages)
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Installation
Instructions
Heatranger 440/460/480/499K
For use in GB and IE
DESN 512012 A
REMEMBER, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety
and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly
authorised by AGA.
PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE
raywarranty@aga-web.co.uk
12/13 EINS 511566-E
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Table of Contents
Related Manuals for Rayburn Heatranger 440
Summary of Contents for Rayburn Heatranger 440
- Page 1 Installation Instructions Heatranger 440/460/480/499K For use in GB and IE DESN 512012 A REMEMBER, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by AGA.
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Page 2: Table Of Contents
Contents SECTION CONTENTS PAGE CONSUMER PROTECTION HEALTH & SAFETY GENERAL SPECIFICATION TECHNICAL DATA SITE REQUIREMENTS INTRODUCTION REGULATIONS LOCATION OIL PIPE LINE - ECOFLAM OIL STORAGE - ECOFLAM GRAVITY SINGLE FEED SYSTEM SUCTION LIFT TWO-PIPE SYSTEM FLUE SYSTEM AIR SUPPLY WATER CIRCULATION SYSTEM HEATING CONTROLS TIMING CONTROLS EXTERNAL CONTROLS... -
Page 3: Consumer Protection
Consumer Protection As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installed and used. IMPORTANT NOTICE: PLEASE READ THE ACCOMPANYING WARRANTY Any alteration that is not approved by AGA could invalidate the approval of the appliance, operation of the warranty and could affect your statutory rights. -
Page 4: General Specification
FLOW FLUE CONNECTION PIPE RETURN CONNECTION END ELEVATION ELECTRIC AND CONNECTIONS PLEASE NOTE: IT IS ADVISABLE TO CHECK THE ACTUAL SIZE/WIDTH OF YOUR APPLIANCE BEFORE FINALLY FIXING ANY KITCHEN UNITS SINCE ENAMELLED CAST IRON CAN VARY IN SIZE. Fig. 2 DESN 512013 GENERAL SPECIFICATIONS Boiler Water Connections... -
Page 5: Technical Data
Technical Data 440K BOILER BURNER COOKER BURNER BURNER NOZZLE (US g/h) 0.35 @ 60º H 0.35 @ 80º S OIL PRESSURE Bar (psi) 8.5 (120) 8.5 (120) OIL BURNING RATE cc/m 23.0 23.0 HEAT INPUT kW 14.2 14.2 BOILER OUTPUT kW 12.3 12.5 TOTAL OUTPUT kW... -
Page 6: Site Requirements
Site requirements INTRODUCTION REGULATIONS The Rayburn is a floor standing combined cooker and THIS APPLIANCE IS A CONTROLLED SERVICE BY central heating boiler. It gives independent operation of DEFINITION AND REQUIRES EITHER FITEMENT space heating, domestic hot water and cooking. -
Page 7: Location
Site requirements Space around the flue pipes passing through walls or LOCATION floors should be sealed against the passage of smoke and flame. a fire stop must be provided where the flue passes through a ceiling. Appliance Hearth: The surface temperature of the floor below the appliance does not exceed 100ºC. - Page 8 Site requirements OIL PIPE LINE OIL STORAGE The oil supply connection between the storage tank and The minimum recommended oil tank size is 1400 litres the oil pipe should be run in copper pipe with a minimum and the code of practice governing its installation are diameter of 10mm.
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Page 9: Gravity Single Feed System
Site requirements GRAVITY SINGLE FEED PIPE SYSTEM SUCTION LIFT TWO-PIPE SYSTEM REFER TO INSTRUCTION H METRES SHEET FOR DETAILS ON FITTING TWO-PIPE MAXIMUM 10mm OD SYSTEM LENGTH (METRES) 12mm OD Fig. 5... -
Page 10: Flue System
Site requirements NOTE: TO ACHIEVE THE OPTIMUM OPERATIONAL FLUE SYSTEM SOUND LEVELS FROM THE APPLIANCE IT IS RECOMMENDED THAT CAST IRON FLUE PIPE IS The flue system must be installed in accordance with the USED WHERE POSSIBLE. regulations in force. Chimney Termination Information All chimneys should terminate at least 600mm above the... -
Page 11: Air Supply
Site requirements AIR SUPPLY AIR SUPPLY The appliance can only be installed in a room which Detailed recommendations for air supply are given in the meets the ventilation regulations in force. But, in any Building Regulations and in BS 5410: Part 1. The event the room must have a permanent vent of minimum following notes are intended to give general guidance. -
Page 12: Water Circulation System
Site requirements WATER CIRCULATION SYSTEM Flow and return pipework between cooker diverter valves must be 28mm diameter minimum. Space and water heating systems should be in accordance with the relevant recommendations of BS 5410: Part 1. In a combined central heating and domestic hot water system, the hot water storage vessel must be of the indirect cylinder type to BS 1566: Part 1. -
Page 13: Heating Controls
Site requirements HEATING CONTROLS TIMING CONTROLS Internal temperature and time controls are supplied. The latest publication of Part L of the Building Regulations These provide control of cooking and hot water states that “separate timing controls should be provided temperatures. The cooker is supplied with 2-channel for space heating and water heating”. -
Page 14: External Controls
Site requirements 440/460/480/499K - EXTERNAL CONTROLS... -
Page 15: Electrical Supply
Site requirements ELECTRICAL SUPPLY Wiring external to the appliance must be installed in accordance with current National Wiring Regulations and any local regulations which apply. The appliance is supplied for 230 Volt ~ 50 Hz 220/270W a fuse rating of 3 amps. - Page 16 Site requirements 440/460/480/499 K Fig. 8...
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Page 17: Clearances
Installation requirements CLEARANCES The appliance is floor mounted. The space in which the appliance is to be fitted must have the following minimum dimensions. Between wall or unit and LH side of appliance - 10mm top plate Between wall or unit and RH side of appliance - 10mm top plate SHOULD THE WALL PROJECT BEYOND THE FRONT OF THE APPLIANCE, IT MUST BE INCREASED TO... -
Page 18: Site Location
Installation requirements SITE LOCATION SEE FIG. 11 & 12 1. Check that the hearth is level, then remove the appliance from its transit wooden pallet, and position it with its back against the wall and in its intended position for flue connection. 2. - Page 19 Installation requirements Fig. 12A...
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Page 20: Burner Access - Ecoflam
Commissioning Instructions BURNER ACCESS SEE FIG. 13 1. Open the burner access door. Remove door and put in a safe place. 2. Remove 4 inner panel securing screws and remove panel. 3. Remove the 3 plinth securing screws and remove plinth. -
Page 21: Terminal Strip Connections
Commissioning Instructions TERMINAL STRIP CONNECTIONS OVEN VENT FAN DO NOT USE SPARE NEUTRAL TERMINAL SW/L BOILER SWITCH LIVE TO OPERATE BOILER FROM ROOM STAT OR CYLINDER STAT VIA ZONE VALVES IF FITTED HTG ON TO ROOM STAT/ZONE VALVE(S) ETC ( IF FITTED) FROST STAT (SEE NOTE BELOW) H/W OFF H/W ON... -
Page 22: Electrical Check - Ecoflam
Commissioning Instructions ELECTRICAL CHECK Checks to ensure electrical safety should be carried out by a competent person. FIT PRESSURE GAUGE SEE FIG. 17 Remove the bleed screw from the manifold and fit an oil pressure gauge with R 1/8 connection to check the pump output pressure. -
Page 23: Set Combustion Air - Ecoflam
Commissioning Instructions SET COMBUSTION AIR SEE FIG 19 & 20 The air controls of the burners are factory pre-set, however small adjustments may be necessary to suit the site conditions (See Fig. 19). IMPORTANT: Ensure that the bottom louvered plinth is in place during combustion setting procedure. -
Page 24: Ancillary Controls Check
Commissioning Instructions ANCILLARY CONTROLS CHECK INSTRUCT THE USER Before leaving the site, check the operation of 1. Advise the User of the precautions necessary to programmer, control thermostat are working correctly and prevent damage to the heating system and to the building are capable of controlling the burners correctly. -
Page 25: Sealed System Requirments
Sealed System SEALED SYSTEM REQUIREMENTS g. Mains Connection There shall be no connection to mains water supply or to See Fig. 21 the water storage cistern supplying domestic hot water, even though a non-return valve may be fitted, without the a. - Page 26 Sealed System Fig. 21...
- Page 28 With AGA Rangemaster’s policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliance described at any time. Manufactured by AGA Rangemaster Station Road Ketley Telford Shropshire TF1 5AQ England www.rayburn-web.co.uk www.agacookshop.co.uk...
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