3 7 63 1515 0 SERVICE MANUAL CD RECEIVER MA136 2005 KD-G415,KD-G416 Area suffix UT ------------------------ Taiwan UH --------------------- Thailand UN ------------------------ Asean U ------------------- Other Areas L 13942296513 KD-G416 KD-G415 CONTROL PANEL SILVER BLACK TABLE OF CONTENTS PRECAUTIONS ............... 1-3 SPECIFIC SERVICE INSTRUCTIONS .
http://www.xiaoyu163.com 3 7 63 1515 0 SPECIFICATION AUDIO AMPLIFIER SECTION Maximum Power Output Front 50 W per channel Rear 50 W per channel 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more Continuous Power Output (RMS) Front than 0.8% total harmonic distortion.
http://www.xiaoyu163.com SECTION 1 3 7 63 1515 0 PRECAUTIONS Safety Precautions Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
http://www.xiaoyu163.com Preventing static electricity 3 7 63 1515 0 Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.2.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players.
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http://www.xiaoyu163.com Important for laser products 3 7 63 1515 0 5.CAUTION : If safety switches malfunction, the laser is able 1.CLASS 1 LASER PRODUCT to function. 2.DANGER : Invisible laser radiation when open and inter 6.CAUTION : Use of controls, adjustments or performance of lock failed or defeated.
http://www.xiaoyu163.com SECTION 2 3 7 63 1515 0 SPECIFIC SERVICE INSTRUCTIONS HOW TO IDENTIFY MODELS 2.1.1 NAME PLATE (as same as KD-G416) Discernment sign L 13942296513 Discernment sign u163 1-6 (No.MA136) http://www.xiaoyu163.com...
http://www.xiaoyu163.com SECTION 3 3 7 63 1515 0 DISASSEMBLY Main body section 3.1.1 Removing the front panel assembly (See Fig.1) (1) Push the detach button in the lower right part of the front panel assembly and remove the front panel assembly. Front panel assembly Detach button Fig.1...
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http://www.xiaoyu163.com 3.1.4 Removing the side panel 3 7 63 1515 0 (See Fig.4) Reference: Remove the front panel assembly as required. (1) Remove the screw B and two screws C attaching the side panel on the left side of the main body. (2) Remove the side panel from the main body.
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http://www.xiaoyu163.com 3.1.7 Removing the CD mechanism assembly 3 7 63 1515 0 (See Fig. 7) • Remove the front panel assembly, bottom cover, side panel, rear bracket and main board. Reference: Remove the front chassis assembly as required. (1) Remove the three screws H attaching the CD mechanism assembly on the top chassis.
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http://www.xiaoyu163.com CD Mechanism Assembly 3 7 63 1515 0 3.2.1 Removing the top cover (See Figs.1 and 2) (1) Remove the two screws A on the both side of the body. (2) Lift the front side of the top cover and move the top cover backward to release the two joints a.
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http://www.xiaoyu163.com 3.2.2 Removing the connector board 3 7 63 1515 0 Wires (See Figs.3 to 5) CAUTION: Before disconnecting the flexible wire from the pickup, solder the short-circuit point on the pickup. No observance of this in- struction may cause damage of the pickup. (1) Remove the screw B fixing the connector board.
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http://www.xiaoyu163.com 3.2.3 Removing the DET switch 3 7 63 1515 0 (See Figs.6 and 7) (1) Extend the two tabs c of the feed sw. holder and pull out the switch. (2) Unsolder the DET switch wire if necessary. DET switch Connector board Pickup...
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http://www.xiaoyu163.com 3.2.4 Removing the chassis unit 3 7 63 1515 0 (See Figs.8 and 9) • Prior to performing the following procedure, remove the top Chassis unit cover and connector board. Suspension spring (L) Suspension spring (R) (1) Remove the two suspension springs (L) and (R) attaching the chassis unit to the frame.
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http://www.xiaoyu163.com 3.2.5 Removing the clamper assembly 3 7 63 1515 0 (See Figs.10 and 11) • Prior to performing the following procedure, remove the top cover. (1) Remove the clamper arm spring. Clamper arm (2) Move the clamper assembly in the direction of the arrow to spring release the two joints d.
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http://www.xiaoyu163.com 3.2.6 Removing the loading / feed motor assembly 3 7 63 1515 0 (See Figs.12 and 13) • Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1) Remove the screw C and move the loading / feed motor assembly in the direction of the arrow to remove it from the chassis rivet assembly.
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http://www.xiaoyu163.com 3.2.7 Removing the pickup unit 3 7 63 1515 0 Pickup unit (See Figs.14 to 18) • Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1) Remove the screw D and pull out the pu. shaft holder from the pu.
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http://www.xiaoyu163.com 3.2.9 Removing the trigger arm 3 7 63 1515 0 Joint k (See Figs.19 and 20) • Prior to performing the following procedure, remove the top cover, connector board and clamper unit. (1) Turn the trigger arm in the direction of the arrow to release Trigger arm the joint k and pull out upward.
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http://www.xiaoyu163.com 3.2.11 Removing the mode sw. / select lock arm 3 7 63 1515 0 Link plate Joint t (See Figs.22 and 23) Mode sw. • Prior to performing the following procedure, remove the top plate assembly. Select lock arm (1) Bring up the mode sw.
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http://www.xiaoyu163.com 3.2.12 Reassembling the mode sw. / select lock arm 3 7 63 1515 0 Select lock arm spring (See Figs.24 to 26) REFERENCE: Hook w Reverse the above removing procedure. Joint v (1) Reattach the select lock arm spring to the top plate and set Joint v the shorter end of the select lock arm spring to the hook w on the top plate.
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http://www.xiaoyu163.com 3.2.13 Removing the select arm R / link plate 3 7 63 1515 0 Joint c' Link plate Joint r (See Figs.27 and 28) Select arm R Joint b' • Prior to performing the following procedure, remove the top plate assembly.
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http://www.xiaoyu163.com 3.2.15 Removing the loading roller assembly 3 7 63 1515 0 (See Figs.31 to 33) Loading roller assembly • Prior to performing the following procedure, remove the Roller guide clamper assembly and top plate assembly. spring (1) Push inward the loading roller assembly on the gear side and detach it upward from the slot of the joint g' of the lock arm rivet assembly.
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http://www.xiaoyu163.com 3.2.16 Removing the loading gear 5, 6 and 7 3 7 63 1515 0 Loading gear bracket (See Figs.35 and 36) • Prior to performing the following procedure, remove the top Loading gear 6 cover, chassis unit, pickup unit and top plate assembly. (1) Remove the screw K attaching the loading gear bracket.
http://www.xiaoyu163.com 3.2.17 Removing the gears 3 7 63 1515 0 Joint p' (See Figs.37 to 40) • Prior to performing the following procedure, remove the top Change plate cover, chassis unit, top plate assembly and pickup unit. rivet assembly • Pull out the loading gear 3. (See Fig.35.) (1) Pull out the feed gear.
http://www.xiaoyu163.com 3.2.18 Removing the turn table / spindle motor 3 7 63 1515 0 Turn table (See Figs.41 and 42) • Prior to performing the following procedure, remove the top cover, connector board, chassis unit and clamper assembly. (1) Remove the two screws L attaching the spindle motor as- sembly through the slot of the turn table on top of the body.
(3) Digital tester Output Level Line out 2.0V (Vol. MAX) (4) Tracking offset meter (5) Test Disc JVC :CTS-1000 Dummy load (6) Extension cable for check Exclusive dummy load should be used for AM,and FM. For FM EXTSH002-22P × 1 dummy load,there is a loss of 6dB between SSG output and antenna input.The loss of 6dB need not be considered since...
SECTION 5 3 7 63 1515 0 TROUBLESHOOTING KD-G416,KD-G415 J model 5.1.1 Feed section Is 5v or 0V at IC541 Is the wiring for IC541 Is 5V present at IC501 Check CD8V. pin 40? pin 40 correct? pin 20? Check the vicinity of IC541.
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http://www.xiaoyu163.com 5.1.5 Signal processing section 3 7 63 1515 0 Compare the L-ch and Is the sound output from No sound from either R-ch to locate the both channels (L, R)? channel. defective point. Normal Is 9V present at IC161 Is 9V present at IC901 Check IC901 and its pin 31?
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KD-G416,KD-G415 J2 version model 3 7 63 1515 0 5.2.1 Feed section Is 5v or 0V at IC521 Is the wiring for IC521 Is 5V present at IC501 Check CD8V. pin 7? pin 7 correct? pin 7? Check the vicinity of IC521.
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http://www.xiaoyu163.com 5.2.5 Signal processing section 3 7 63 1515 0 Compare the L-ch and Is the sound output from No sound from either R-ch to locate the both channels (L, R)? channel. defective point. Normal Is 9V present at IC161 Is 9V present at IC901 Check IC901 and its pin 31?
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http://www.xiaoyu163.com Maintenance of laser pickup 3 7 63 1515 0 Replacement of laser pickup (1) Cleaning the pick up lens Before you replace the pick up, please try to clean the lens Turn of the power switch and, disconnect the with a alcohol soaked cotton swab.
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http://www.xiaoyu163.com 16 PIN CORD DIAGRAM 3 7 63 1515 0 Black Green Violet BL/WH Blue Gray WH White Yellow WH/BK GN/BK VI/BK GY/BK MEMORY 16 YL 8 BK 7 RD 3 GN L 13942296513 11 GN/BK 2 VI 10 VI/BK 4 WH 12 WH/BK 1 GY...
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http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY AUDIO/VIDEO SYSTEMS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan (No.MA136) Printed in Japan http://www.xiaoyu163.com...
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3 7 63 1515 0 SCHEMATIC DIAGRAMS CD RECEIVER KD-G415, KD-G416 CD-ROM No.SML200504 Area suffix UT ------------------------ Taiwan UH --------------------- Thailand UN ------------------- Indonesia U ------------------- Other Areas L 13942296513 KD-G415 KD-G416 CONTROL PANEL BLACK SILVER Contents Block diagram (for UT,UH,UN and U version)
http://www.xiaoyu163.com 3 7 63 1515 0 Safety precaution Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
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http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 Block diagram (for UT, UH, UN and U version) TU.L TU.R FM/AM TUNER Main amplifier & CD servo control section FMVT VF1, VF2, VT1 AMVT VT2, LD, MD PICK UP FM/AM LM0, LM1 Q781, Q782...
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http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 Standard schematic diagrams (for UT, UH, UN and U version) Main amplifier section D243 RB160M-30-X R248 R244 C243 R243 0.047 180k R245 C241 1/50 R242 R241 IC301 C242 22/16 LA47516 Q241 QAU0312-002 2SD601A/QR/-X...
http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY CAR ELECTRONICS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan Printed in Japan (No.MA136SCH) http://www.xiaoyu163.com...
3 7 63 1515 0 PARTS LIST [ KD-G415 ] [ KD-G416 ] * All printed circuit boards and its assemblies are not available as service parts. Area suffix UT ---------------------------Taiwan L 13942296513 UH -------------------------Thailand UN ----------------------------Asean --------------------OtherAreas - Contents - 3- 2 Exploded view of general assembly and parts list (Block No.M1)
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http://www.xiaoyu163.com 3 7 63 1515 0 Exploded view of general assembly and parts list Block No. L 13942296513 Switch board u163 http://www.xiaoyu163.com...
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http://www.xiaoyu163.com 3 7 63 1515 0 Main board L 13942296513 u163 http://www.xiaoyu163.com...
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http://www.xiaoyu163.com 3 7 63 1515 0 General Assembly Block No. [M][1][M][M] Symbol No. Part No. Part Name Description Local GE10104-001A TOP CHASSIS GE40135-001A EARTH PLATE GE30938-003A SIDE PANEL QYSDST2604ZA TAP SCREW M2.6 x 4mm(x3) GE40235-001A SCREW (x2) QYSDST2604ZA TAP SCREW M2.6 x 4mm(x3) GE40235-004A SCREW...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local GE31437-002A NAME PLATE G416U2,G416UH2,G416UN2,G416UT2 LV41843-002A LASER CAUTION QLD0355-001 LCD MODULE QNZ0442-001 LCD CONNECTOR QMFZ047-150-T FUSE GE31571-005A REAR BRACKET QYSDST2606ZA TAP SCREW M2.6 x 6mm QYSDST2606ZA TAP SCREW M2.6 x 6mm...
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http://www.xiaoyu163.com 3 7 63 1515 0 CD mechanism assembly and parts list Grease Block No. TN-2001-1011 TNG-87 GP-501MK CFD-005Z GP-305T L 13942296513 u163 The parts without symbol number are not service. http://www.xiaoyu163.com...
http://www.xiaoyu163.com 3 7 63 1515 0 CD mechanism Block No. [M][B][M][M] Symbol No. Part No. Part Name Description Local 30320101T FRAME 30320102T TOP COVER 30320115T DANPER F 30320116T DANPER R 303205505T CHASSIS RIVET 303205503T CHANGE P. RVT A 303205301T CLAMPER ASS'Y 303205302T SPINDLE MOTOR A...
http://www.xiaoyu163.com 3 7 63 1515 0 Electrical parts list Main board (UT.UH.UN.U) Symbol No. Part No. Part Name Description Local Block No. [0][1] QERF1HM-104Z E CAPACITOR 0.1uF 50V M Symbol No. Part No. Part Name Description Local NCB31HK-103X C CAPACITOR 0.01uF 50V K QEKJ1CM-226Z...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local C403 NCB31HK-103X C CAPACITOR 0.01uF 50V K C572 QERF1AM-107Z E CAPACITOR 100uF 10V M C404 NCB31HK-103X C CAPACITOR 0.01uF 50V K C580...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local NRSA63J-103X MG RESISTOR 10kΩ 1/16W J R513 NRSA63J-152X MG RESISTOR 1.5kΩ 1/16W J NRSA63J-222X MG RESISTOR 2.2kΩ...
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http://www.xiaoyu163.com 3 7 63 1515 0 Switch board (UT.UH.UN.U) Symbol No. Part No. Part Name Description Local Block No. [0][2] R726 NRSA63J-103X MG RESISTOR 10kΩ 1/16W J R728 NRSA63J-103X MG RESISTOR 10kΩ 1/16W J Symbol No. Part No. Part Name Description Local...
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http://www.xiaoyu163.com 3 7 63 1515 0 Main board (UT2.UH2.UN2.U2) Symbol No. Part No. Part Name Description Local Block No. [0][3] CJ601 QGZ1601K1-15S CONNECTOR (1-15) Symbol No. Part No. Part Name Description Local S601 NSW0124-001X TACT SW S602 NSW0124-001X TACT SW S603 NSW0124-001X...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local NCB31EK-153X C CAPACITOR 0.015uF 25V K C540 NCS31HJ-681X C CAPACITOR 680pF 50V J NCB31HK-562X C CAPACITOR 5600pF 50V K C541 NCB31EK-153X...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local NRSA63J-102X MG RESISTOR 1kΩ 1/16W J R548 NRSA63J-332X MG RESISTOR 3.3kΩ 1/16W J NRSA63J-102X MG RESISTOR 1kΩ...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local R908 NRSA63J-273X MG RESISTOR 27kΩ 1/16W J R612 NRSA63J-821X MG RESISTOR 820Ω 1/16W J R909 NRSA63J-273X MG RESISTOR 27kΩ...
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http://www.xiaoyu163.com 3 7 63 1515 0 Main board (UH3.UN3.U3) Symbol No. Part No. Part Name Description Local Block No. [0][5] QEKJ1CM-226Z E CAPACITOR 22uF 16V M Symbol No. Part No. Part Name Description Local QEKJ1AM-107Z E CAPACITOR 100uF 10V M NDC31HJ-470X C CAPACITOR 47pF 50V J...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local C407 QERF1AM-107Z E CAPACITOR 100uF 10V M C583 NDC31HJ-271X C CAPACITOR 270pF 50V J C408 NCB31HK-103X C CAPACITOR 0.01uF 50V K C584...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J R517 NRSA63J-512X MG RESISTOR 5.1kΩ 1/16W J NRSA63J-101X MG RESISTOR 100Ω...
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http://www.xiaoyu163.com 3 7 63 1515 0 Switch board (UH3.UN3.U3) Symbol No. Part No. Part Name Description Local Block No. [0][6] R735 NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J R736 NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J Symbol No. Part No. Part Name Description Local...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symbol No. Part No. Part Name Description Local S601 NSW0124-001X TACT SW S602 NSW0124-001X TACT SW S603 NSW0124-001X TACT SW S604 NSW0124-001X TACT SW S605 NSW0124-001X TACT SW S606 NSW0124-001X TACT SW S607 NSW0124-001X TACT SW S608...
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http://www.xiaoyu163.com 3 7 63 1515 0 Packing materials and accessories parts list Block No. A4 A5 A6 A7 A8 L 13942296513 KIT : A9 A10 A11 A12 A13 u163 3-22 http://www.xiaoyu163.com...
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http://www.xiaoyu163.com 3 7 63 1515 0 Packing and Accessories Block No. [M][3][M][M] Symbol No. Part No. Part Name Description Local GE20137-003A MOUNTING SLEEVE G415U,G415U2,G415U3,G415UH,G415UH2, GE20135-001A TRIM PLATE G415UH3,G415UN,G415UN2,G415UN3,G415UT, G415UT2 G416U,G416U2,G416U3,G416UH,G416UH2, GE20135-003A TRIM PLATE G416UH3,G416UN,G416UN2,G416UN3,G416UT, G416UT2 GET0259-002B INST BOOK KOR CHI(TAIWAN) ARA PER G415U2,G416U2 GET0259-002A INST BOOK...