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Cobalt Digital Inc A40 Owner's Manual

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  • Page 1 COBALT BOATS Owner’s Manual...
  • Page 2 We Wish You Safe and Happy Boating! Your Cobalt boat was built to meet or exceed all applicable boat building standards at the time of manufacture. Your Cobalt boat was inspected and certified prior to introduction, and periodic inspections of this model are conducted in-plant to ensure continued compliance.

  • Page 3: Table Of Contents

    A40 Owner’s Manual ABLE OF ONTENTS GENERAL INFORMATION WELCOME....................1-1 CERTIFICATE OF LIMITED WARRANTY ..........1-2 INTRODUCTION..................1-4 Intended Use ..................1-4 Craft Design Category................1-4 OWNER RESPONSIBILITY/WARRANTY PROCEDURE ......1-5 Before Operating .................. 1-5 Warranty Service Requirements ............1-5 Extended Service Agreement...............
  • Page 4 Before You Start................... 3-1 Fire/Explosion ..................3-1 FIRST-TIME OPERATION................. 3-1 FUEL ......................3-2 Fuel Requirements ................3-2 Fueling ....................3-2 LAUNCHING ....................3-5 Launching Checklist ................3-5 On the Water..................3-5 Boarding ....................3-5 Loading ....................3-5 Shipshape .................... 3-5 A40 Owner’s Manual...
  • Page 5 TRANSOM HOT/COLD SHOWER WASHDOWN ........3-43 VACUFLUSH TOILET SYSTEM .............. 3-44 MACERATOR (OPTIONAL)..............3-44 Manual Discharge Pump Operation ........... 3-44 Fully Automatic Discharge Pump Operation ........3-44 HEATING, VENTILATION AND AIR CONDITIONING......3-44 COCKPIT ENCLOSURE ................3-45 A40 Owner’s Manual...
  • Page 6 Salt Water .................... 5-8 CANVAS ....................5-8 Cleaning Canvas .................. 5-8 Special Cleaning Problems ..............5-9 OTHER CANVAS COMPONENTS ............5-9 Clear Vinyl “Isinglass” ................5-9 Zippers ....................5-9 Snap Fasteners .................. 5-10 WINDSHIELD................... 5-10 BILGE....................... 5-10 MARINE GROWTH.................. 5-10 A40 Owner’s Manual...
  • Page 7 During Operation .................. 7-2 Returning to Port .................. 7-2 Stopping the Engines ................7-2 After Boating..................7-2 SERVICE LOG ................... 7-3 FUEL LOG ....................7-4 FLOAT PLAN ..................... 7-5 BOAT INFORMATION ................7-6 WARRANTY/OWNERSHIP TRANSFER FORM........7-7 A40 Owner’s Manual...
  • Page 8 COBAL T DAY CRUISER NOTES A40 Owner’s Manual...

  • Page 9: General Information

    ECTION A40 Owner’s Manual ENERAL NFORMATION WELCOME Dear New Cobalt Owner, From all of us at the factory and from your authorized Cobalt dealer, thank you for purchasing a Cobalt boat. We greatly appreciate your business and look forward to a long and enjoyable relationship with you as part of the Cobalt family.

  • Page 10: Certificate Of Limited Warranty

    (10) deterioration (i.e.: fading, oxidation, discoloration) to the gelcoat finish of any Cobalt boat with colored (non-white) gelcoat located below the static waterline; (11) damage or failure related to alteration, modification, misuse, neglect, negligence, accident or failure to provide reasonable care and maintenance of such Cobalt boat. A40 Owner’s Manual...
  • Page 11 Service Agreement is administered by a third party. For more information regarding this coverage and obtaining service, refer to the Extended Service Agreement booklet in your boat bag. All warranties, Cobalt and Extended Service are transferable and transfer fees are applicable. A40 Owner’s Manual...

  • Page 12: Introduction

    13' 1.44" (4 m) and above, and is largely self-sufficient. Abnormal conditions such as hurricanes are excluded. Such conditions may be encountered on extended voyages, for example across oceans, or inshore when unsheltered from the wind and waves for several hundred nautical miles. A40 Owner’s Manual...

  • Page 13: Owner Responsibility/Warranty Procedure

    Cobalt boat to anyone other than an authorized Cobalt dealer, please refer to the Warranty Transfer Form on the last page of this manual. If the proper transfer procedures are not followed, future warranty may be denied. A40 Owner’s Manual...

  • Page 14: Certifications

    Ultimately, the goal of the program is to improve integrated product quality and customer satisfaction as well as to reduce warranty visits and costs. A40 Owner’s Manual...

  • Page 15: Warning Labels

    COBALT BOATS “MEET U.S. EPA EVAP STANDARDS USING CERTIFIED COMPONENTS” Hydraulic Swim Platform Helm (U.S. Only) WARNING AVOID OBSTRUCTION OF NAVIGATION LIGHTS AND POSSIBLE COLLISION. REMOVE CANVAS BEFORE USING NAVIGATION OR ANCHOR LIGHTS. Aft Sun Pad Navigation Light COB_0018_A A40 Owner’s Manual...
  • Page 16 TO AVOID INJURY, GLASS DOOR MUST BE SECURED IN A CLOSED AND LOCKED POSITION WHEN BOAT IS UNDER WAY. USE BOTH TURN LOCKS TO SECURE DOOR. Walk-Through Door/Windshield Engine Compartment Port Side Seat Helm (California Only) COB_0422_A A40 Owner’s Manual...

  • Page 17: Publications

    FATHOM – Unit of depth or measure; 1 fathom equals 6 feet. BUNKS – Carpeted trailer hull supports. FENDERS – Objects placed alongside the boat for BURDENED BOAT – Term for the boat that must cushioning. Sometimes called bumpers. “give-way” to boats with the right-of-way. A40 Owner’s Manual...
  • Page 18 TRANSOM – The transverse beam across the NMMA – National Marine Manufacturers stern. Association. TRIM – Fore to aft and side to side balance of the boat when loaded. 1-10 A40 Owner’s Manual...
  • Page 19 WAKE – The waves that a boat leaves behind when moving through the water. WATERWAY – A navigable body of water. WINDLASS – An electric winch to raise the anchor. A40 Owner’s Manual 1-11...

  • Page 20: Symbols

    Caution Hour Meter STOP Engine Engine Fuel Grease Height Holding Horn Stop Tank Above Water Tank Ignition Overall Lift Light Navigation Tank Switch Length Point Lights Trim Water Windshield Safety Alert Tabs Tank Wipers Symbol COB_0030_A 1-12 A40 Owner’s Manual...

  • Page 21: Specifications

    Fuel Capacity – Diesel 248 gal (939 L) Fuel Capacity – Gasoline 225 gal (852 L) Holding Tank Capacity 28 gal (106 L) Interior Cockpit Width 10' 3'' (3.12 m) Length Overall w/Swim Platform 39' 6'' (12.04 m) A40 Owner’s Manual 1-13...

  • Page 22: Layout

    8 – Transom Shower 3 – Head Area 9 – Engine Room Hatch 4 – Helm 10 – Water Tank 5 – Waste Tank 11 – Cabin 6 – Sink, Trash Receptacle, Icemaker, Optional Barbeque Grill 1-14 A40 Owner’s Manual...

  • Page 23: Propeller Application Chart

    15 x 23 LH 3 Blade 48-842941L70 481531 MERC 8.2 Mag HO BRAVO 3XR 2.00 16 x 23 RH 4 Blade 48-842942L70 481532 VOLVO V8-430 2.14 FH4’s 481404 3885840 VOLVO D6 DIESEL 2.00 G6’s 481553 3587381 A40 Owner’s Manual 1-15...

  • Page 24: Alphabetical Index

    Cleaning Deck and Hull ....5-5 Exhaust Emissions ..... . 2-6 1-16 A40 Owner’s Manual...
  • Page 25 Launching Checklist..... 3-5 Personal Flotation Devices....2-9 A40 Owner’s Manual 1-17...
  • Page 26 Slow Speed Operation....3-16 Water Rescue (Man Overboard) ... 2-8 1-18 A40 Owner’s Manual...
  • Page 27 Woodgrain Dash ..... . . 5-5 Zippers....... 5-9 A40 Owner’s Manual 1-19...
  • Page 28 COBAL T DAY CRUISER ECTION NOTES 1-20 A40 Owner’s Manual...

  • Page 29: Owner/Operator Responsibilities

    ECTION A40 Owner’s Manual ESPONSIBILITIES AND AFETY Your safety, the safety of your passengers, and While operating the boat, the owner/operator is other boaters are among your responsibilities as responsible for: operator of this boat. Your boat must be in •...

  • Page 30: Required Safety Equipment

    Fire Extinguisher All inboard/outboard boats must carry an appropriate portable marine type fire extinguisher in operable condition and accessible location. Your Cobalt boat is equipped with a portable fire extinguisher and may have a fixed system fire extinguisher. A40 Owner’s Manual...

  • Page 31: Recommended Spare Parts

    • Canadian Power and Sail Squadrons the engine compartment. When activated, the • Yacht Clubs blowers exhaust dangerous fumes and intake fresh air through vents. Operate the blowers for at least four minutes before starting the engines. A40 Owner’s Manual...

  • Page 32: Electrical Systems

    • Check electrical circuits (lights, pumps, horn, etc.) for proper operation. • Check that steering system operates properly. • Be sure the boat is not overloaded. • Check that all maintenance has been performed. A40 Owner’s Manual...

  • Page 33: Operation Checklist

    Do not discharge or dispose of fuel or oil into the water; it is prohibited and you can be fined. These are two common, accidental types of discharge: • Overfilling the fuel tanks • Pumping contaminated bilge water A40 Owner’s Manual...
  • Page 34 There is a tremendous drain on our fishery waste discharge. resources. Over-fishing and pollution have strained the fish population. Do your part by keeping only what you will eat and practice catch-and-release. A40 Owner’s Manual...

  • Page 35: Components, Maintenance And Repairs

    If the boat life. is abandoned, swim upwind, far enough to avoid fuel that may spread over the surface of the water. A40 Owner’s Manual...
  • Page 36 If you experience a propulsion, steering or control failure, immediately turn off the engines. Release the anchor to prevent drifting. Try to determine the failure and repair, if possible. Otherwise, call or signal for assistance. A40 Owner’s Manual...

  • Page 37: Lifesaving Equipment

    Federal law requires at least one Type I, II, III or V TYPE III Personal Flotation Device (PFD) for each person FLOTATION AIDS onboard or being towed, and at least one Type IV KC-0042C throwable PFD in the boat. A40 Owner’s Manual...
  • Page 38 • A Type V PFD must be worn to be counted toward the minimum carriage requirements. • Special PFDs are available for skiing and other water sports. These PFDs are constructed with materials suitable for high impact falls. 2-10 A40 Owner’s Manual...
  • Page 39 Radar Reflectors Radar reflectors allow you to be seen by other vessels’ radar within your area. Mount the reflector as high as possible on the radar arch. A40 Owner’s Manual 2-11...

  • Page 40: Safety

    Indicates a hazardous situation which, if Seating not avoided, will result in death or Keep your passengers seated in seats. The boat’s serious injury. bow, gunwale, transom platform and seat backs are not intended for use as seats while underway. 2-12 A40 Owner’s Manual...
  • Page 41 • Stow gear below deck and batten down equipment on deck. • Reduce speed and head for a safe place that you can easily reach. If you lose power, keep the boat headed into the waves by using the anchor. A40 Owner’s Manual 2-13...
  • Page 42 Federal and state law prohibit blast from your horn or whistle once every minute. operating a boat under the influence of Additionally, have passengers wear PFDs and alcohol and other drugs. These observe for oncoming vessels. regulations are actively enforced. 2-14 A40 Owner’s Manual...
  • Page 43 Seek medical attention if transom platform while engines are running. necessary. Ventilation Your Cobalt boat may be equipped with carbon monoxide (CO) detector(s), if your boat is a cabin type or built with an enclosed changing area. A40 Owner’s Manual 2-15...
  • Page 44 Operating with high bow angle. Exhausts traveling along obstruction. Exhausts from other vessels in confined areas. Operating at slow speed or while dead in the water. Operating with canvas tops and side curtains in place without ventilation. COB_0033_A 2-16 A40 Owner’s Manual...
  • Page 45 Road” for both federal and state waterways; you must stop if signaled to do so by enforcement Noise limits are regulated in many areas. Be sure officers, and permit to be boarded as asked. to follow regulations and be courteous. A40 Owner’s Manual 2-17...

  • Page 46: Water Sports Safety

    • Do not use any fuel burning appliances with a liability arising from such assistance. transom exhaust port when swimming from the stern swim platform. DANGER Avoid injury or death. DO NOT practice unsafe water sports. 2-18 A40 Owner’s Manual...
  • Page 47 The USCG issued a corrective action. Seek medical SAFETY ALERT on August 28, 2001, which covers attention if necessary. some issues regarding improper use of the boarding ladder/swim platform. The SAFETY ALERT and portions of the information follow: A40 Owner’s Manual 2-19...

  • Page 48: Safety Alert From August 28, 2001

    In general, boats with less maneuverability have right-of-way over more agile craft. You must stay clear of the vessel with right-of-way and pass to his stern. 2-20 A40 Owner’s Manual...
  • Page 49 12 O'CLOCK STAND-ON (PRIVILEGED) VESSEL HONK HONK HONK HONK HONK HONK DANGER ZONE GIVE-WAY (BURDENED) VESSEL PASSING PASSING MEETING PORT TO STARBOARD TO HEAD TO PORT STARBOARD HEAD COB_0034_A 4 O'CLOCK COB_0005_A A40 Owner’s Manual 2-21...

  • Page 50: Aids To Navigation

    Buoys with unique light-flashing characteristics are identified on nautical charts with the specific Protect your night vision by avoiding bright lights flashing pattern. and have a passenger, if possible, help keep watch for other boats, water hazards and aids to navigation. 2-22 A40 Owner’s Manual...
  • Page 51 Regulatory markers are white with orange geometric shapes and also have orange bands near the top and at the water line of the buoy. You must obey regulatory markers (see below). CONTROLLED DANGER BOATS INFORMATION AREA KEEP OUT KC-1903 A40 Owner’s Manual 2-23...
  • Page 52 Quick Flashing Flashing Occulting Starboard Side Even Numbers Daymark Nun Buoy Lighted Buoy KC-1909 WHITE LIGHT ONLY MORSE CODE Mo (A) Safe Water Aids Marking Mid-Channels and Fairways (No Numbers–May be Lettered) Spherical Buoy Daymark Lighted KC-1910 2-24 A40 Owner’s Manual...
  • Page 53 RED and GREEN horizontally striped buoys. A RED band at the top means the preferred channel is to the left of the buoy; a GREEN top band means the preferred channel is to the right of the buoy. A40 Owner’s Manual 2-25...
  • Page 54 They are similar to lighted BLACK-STRIPED buoys, except they are usually higher and on more WHITE BUOY stable platforms to increase visibility. Most minor KC-1902 lights are part of a series to mark a channel, river or harbor. 2-26 A40 Owner’s Manual...
  • Page 55 RIGHT OF RANGE LINE ON RANGE LINE COB_0038_A Lighthouses Lighthouses can be found at harbor entrances, prominent headlands, isolated danger areas and along the coast. These striped or patterned structures have unique flashing characteristics to help identify them. KC-0443C A40 Owner’s Manual 2-27...
  • Page 56 KC-0250C Watch for swimmers. Swimming areas may not be marked. Steer clear from the area and remain alert. 2-28 A40 Owner’s Manual...

  • Page 57: Operating Information

    ECTION A40 Owner’s Manual PERATING NFORMATION FIRST-TIME OPERATION This section is not intended to provide complete training on all aspects of boat operation. We strongly recommend that all operators of this WARNING Cobalt boat seek additional training on boat Avoid injury or death. Improper handling and safety.

  • Page 58: Fuel

    Operate the type of discharge, trash or blowers for at least four minutes. DO litter into our waterways. NOT store rags used to wipe up fuel or solvent spills in the boat. Dispose of rags properly ashore. A40 Owner’s Manual...
  • Page 59 If you smell filler cap, open by pressing the cap and turning the gasoline fumes, do not start the engine; cap counterclockwise (approximately 10°); remove continue to run the blower until fumes have cap. dissipated. A40 Owner’s Manual...
  • Page 60 This is normal. After the first two or three fills, this should not happen. A40 Owner’s Manual...

  • Page 61: Launching

    Avoid stepping on fiberglass or other potentially slippery surfaces. Board one person at a time. Do not board the boat while carrying gear. Set the gear on the dock, board the boat and then pick up the gear. A40 Owner’s Manual...

  • Page 62: Getting Underway

    Immediately have any problem attended to by your authorized Cobalt dealer. • Operate bilge blowers for at least four minutes before starting engines or generators. • Do not overload your boat. A40 Owner’s Manual...

  • Page 63: Handling Dock And Mooring Lines

    Be sure to use spring lines when boating in waters where the tide movement is significant. The forward quarter spring line is fastened to a forward cleat and heads aft. The after bow spring is fastened to a stern cleat and heads forward. A40 Owner’s Manual...
  • Page 64 ENGINE IS RUNNING. water inlets for blockage. If the inlets are open, • TURN OFF ENGINE AND ALL ELECTRICAL have your authorized Cobalt dealer service the SYSTEMS WHILE REFUELING. engine. • TURN OFF ENGINE WHEN SWIMMERS ARE NEAR BOAT. A40 Owner’s Manual...
  • Page 65 • Regularly inspect the steering system for kinks, damage and corrosion. Your Cobalt boat is equipped with a tilt steering wheel. Adjust the tilt position with the release lever. Refer to Basic Maneuvering, in this section, for additional steering information. A40 Owner’s Manual...
  • Page 66 COBAL T DAY CRUISER ECTION RIGHT TURN LEFT TURN BACKING TO LEFT Turn wheel to right—Stern Turn wheel to left—Stern Turn wheel to left—Stern will move to left. will move to right. will pull to left. COB_0062_A 3-10 A40 Owner’s Manual...
  • Page 67 When leaving a mooring, you should already have enough space around the boat to maneuver. Untie from the mooring and move back slowly until you can see it. Proceed slowly while giving the buoy wide clearance. A40 Owner’s Manual 3-11...
  • Page 68 If you must approach the dock downwind or down current, use a slow speed and shallow angle. Be ready to reverse in order to stop and maintain position. 3-12 A40 Owner’s Manual...

  • Page 69: Basic Maneuvering

    If the steering wheel remains in a centered position, the boat will wander back and forth slightly; however, the overall course of the boat will be a straight one. A40 Owner’s Manual 3-13...
  • Page 70 To use power trim effectively, start with the drive unit trimmed in. As the boat planes, increase the angle out. Experience is the best teacher for understanding proper drive trim. 3-14 A40 Owner’s Manual...
  • Page 71 Your boat has an auto trim leveling system. Refer to the Lenco Auto Glide owner manual found in your owner bag. STARBOARD TAB LOWERED STARBOARD STERN RISES PORT BOW LOWERS COB_0067_A LOWERS STERN RISES HULL WATER IS REDIRECTED CREATING UPWARD FORCE AT STERN COB_0068_A A40 Owner’s Manual 3-15...
  • Page 72 Operation at slow speeds can be accomplished distributed. with greater precision, if your boat is equipped with the Axius control system. The Axius control system is a “drive-by-wire” system. Your owner’s packet contains detailed operating instructions. 3-16 A40 Owner’s Manual...
  • Page 73 • Practice using the throttle levers to control the boat. Try maneuvers in open water before attempting them near docks or other boats. KC-2340 A40 Owner’s Manual 3-17...
  • Page 74 An anchor will usually hold best in a mixture of mud and clay or in hard sand. A Danforth anchor is recommended for general boating. For more information on anchors, contact your authorized Cobalt dealer. 3-18 A40 Owner’s Manual...
  • Page 75 ON position. handrails. DO NOT allow anyone to be in line with the tow rope. Press and hold the toggle switch down to pay out sufficient rope/chain to set the anchor. A40 Owner’s Manual 3-19...

  • Page 76: Environmental Considerations

    This will help prevent damage from freezing. Upon removing your Cobalt boat from the water, leave the drive unit in the vertical position until cooling system has drained. Refer to your propulsion unit operator’s manual for additional information regarding winterization. 3-20 A40 Owner’s Manual...

  • Page 77: Entertainment System

    The speakers can be damaged if struck by a sharp object or if the moving elements are restricted from movement. Do not store or place any sharp objects near the speakers, or restrict the element movement. A40 Owner’s Manual 3-21...

  • Page 78: Cobalt Instrumentation System

    This is not unusual, nor does it indicate a problem with either the trim sender or the gauge. Fuel Gauges: Fuel gauges may “bounce” from fuel sloshing in the tank. This does not necessarily indicate a problem with the gauge or sender. 3-22 A40 Owner’s Manual...

  • Page 79: Helm And Instrumentation

    Cobalt dealer. equipment or lives. Do not jeopardize Refer to the engine operator’s manual for normal the safety of you or others to protect recommended ranges. your boat. A40 Owner’s Manual 3-23...
  • Page 80 Press the UP and required to indicate direction DOWN buttons for manual operation. Pressing the and right-of-way at night. Auto button will allow automatic leveling of the boat. When in Auto mode the auto light will be on. 3-24 A40 Owner’s Manual...
  • Page 81 Each engine (port and starboard) For all specific throttle/shift and related control has a dedicated battery switch. operation information, refer to the engine operator's manual or the specific control operator's manual in your owner’s packet. A40 Owner’s Manual 3-25...
  • Page 82 18. Very High Frequency (VHF) Marine Radio - 3 – Hook Allows communication between boats and between a boat at sea to public and private shore stations. Refer to the VHF radio system operator’s manual in your owner’s packet for additional information. 3-26 A40 Owner’s Manual...

  • Page 83: Standard And Optional Equipment

    Flagpole w/Flag Foredeck Sunpads w/Integrated Lounge Position Freshwater Washdown, Bow Galley w/Sink & Refrigerator, Cockpit Hard Top Vertical Legs, White or Black Hard Top w/Windscreen Connector Ice Maker, Cockpit (in lieu of storage console) LED Accent Lighting A40 Owner’s Manual 3-27...
  • Page 84 Head w/Sink, Shower & VacuFlush Toilet LED Overhead Lighting, Cabin Microwave, 110V Mid-Berth Filler Cushion Panoramic Windows w/Opening Hatch Suspended Cabin Headliner Throw Pillows, Weighted (10) Throw Pillows, Weighted (4) VacuFlush Toilet w/Macerator V-Berth Filler Cushion 3-28 A40 Owner’s Manual...
  • Page 85 Generator (Gas) 7.3kW w/Sound Shield Ignition Safety Switch Kevlar™ Reinforced Hull Shorepower-110V, Dual 30 amp Shorepower-220V, Dual 30 amp Stainless Steel Windshield Braces Tool Kit Trims Tabs, Electric w/Autoglide System Windlass (standard) w/Chain Counter Windlass, All Chain w/Anchor A40 Owner’s Manual 3-29...
  • Page 86 COBAL T DAY CRUISER ECTION FEATURES Standard Optional Throw Pillows Crimson Red Granite Midnight Blue Walnut 3-30 A40 Owner’s Manual...

  • Page 87: Captain's Chair Adjustments And Operation

    DO NOT use the boarding platform when the engine is running. WARNING Crush and/or cut hazard from occupying DOWN the swim platform when it is in motion. DO NOT occupy the platform when it is in motion. COB_0403_A A40 Owner’s Manual 3-31...

  • Page 88: Carbon Monoxide Detector

    Seek medical attention if necessary. BILGE ALERT ALARM There are two bilge alert high water alarms located on the boat which will warn you of high water in the bilge area. 3-32 A40 Owner’s Manual...

  • Page 89: Cabin Access Door

    Your boat is equipped with an array of appliances which require 110V AC power from shore power or from the generator. For more detailed information on appliances, refer to the respective owner manual in your owner’s packet. A40 Owner’s Manual 3-33...

  • Page 90: Cockpit Icemaker

    Standard and Optional Equipment in this section. WARNING Make sure the grill has been turned off and is no longer hot before closing the countertop lid. 3-34 A40 Owner’s Manual...

  • Page 91: Main Cabin Bed

    When anchor is deployed and in use, the rode (rope or chain) must be secured to a cleat or secure holding point. Do not use windlass to hold vessel. COB_0376_A A40 Owner’s Manual 3-35...

  • Page 92: Cabin Electrical Distribution Panel

    • Trim System • 12V DC Voltage Display • Amplifiers • AC Digital Voltage Display • Bilge Pump • AC Bus Switch • Mercathode • Various 12V DC appliance and feature circuit • Swim Platform breakers 3-36 A40 Owner’s Manual...

  • Page 93: Electrical

    DC Electrical Your Cobalt boat has a 12-volt battery negative ground DC system that supplies DC electricity to all of the DC electrical circuits on the boat (lights, pumps, blowers, ignition, etc.). COB_0090_A A40 Owner’s Manual 3-37...
  • Page 94 NOTICE: Do not start an engine from the jump-start studs without the batteries connected to the boat’s charging system. Damage to engine and charging system will result. 3-38 A40 Owner’s Manual...

  • Page 95: Battery Switches

    STARBOARD battery switches compartment. Each engine (port and starboard) must be turned ON before has a dedicated battery switch. starting the engines. These switches must remain ON during normal operation. A40 Owner’s Manual 3-39...

  • Page 96: Ac Electrical

    The shore power connection is located at the starboard transom of your boat. Make sure the shore power connection covers are in place and the access hatch is closed when the shore power connection is not in use. 3-40 A40 Owner’s Manual...
  • Page 97 Opening the ground circuit creates a potentially dangerous onboard shock hazard. Use caution when using a “break” shore power ground circuit. If reverse polarity light is activated, immediately disconnect shore power cable. COB_0425_A A40 Owner’s Manual 3-41...

  • Page 98: Freshwater

    (press mode, start). Allow the The water pump breaker must be on for the generator to operate for at least one minute to indicator to work. stabilize the voltage. 3-42 A40 Owner’s Manual...

  • Page 99: Water/Heater Tank

    HEAD SHOWER AND SINK The head sink and shower are supplied hot and cold water from the freshwater system. The water pressure breaker must be on to supply water to the head sink and shower outlets. A40 Owner’s Manual 3-43...

  • Page 100: Vacuflush Toilet System

    Make sure that water is discharging overboard when operating AC system. NOTICE: Do not allow the discharge pump to operate for an extended period of time when there is no discharge from the holding tank. Damage to the pump may result. 3-44 A40 Owner’s Manual...

  • Page 101: Cockpit Enclosure

    Refer to Section 5, Interior and Exterior Care, for information on care. For long-term storage, see your authorized Cobalt dealer. COB_0389_A 1 – Cleats A40 Owner’s Manual 3-45...

  • Page 102: Engine Hatch Assembly

    Wind and other conditions may allow the engine hatch to open beyond its limits. Use caution during these conditions. 3-46 A40 Owner’s Manual...

  • Page 103: Introduction

    ECTION A40 Owner’s Manual YSTEMS INTRODUCTION This section discusses the mechanical, electronic, and manual operating systems of your Cobalt boat. It describes basic operating characteristics and provides information for efficient use of the equipment, and for prevention of casualties. Be sure to read and understand all information provided before operating its systems.

  • Page 104: Fuel Routing

    FUEL ROUTING COB_0402_A 1 – Port Engine 5 – Starboard Engine Fuel Lines 2 – Port Engine Fuel Lines 6 – Starboard Engine 3 – Fuel Tank 7 – Diesel Fuel Shut-Off Valves 4 – Fuel Tank Filler A40 Owner’s Manual...

  • Page 105: Water/Plumbing

    7 − COLD WATERLINE BOW WASHDOWN 8 − OPTIONAL BOW WASHDOWN 9 − HOT AND COLD WATER LINE 10 − SUMP PUMP 11 − WASTE TANK 12 − 1000 GPM BILGE 13 − 2000 GPM BILGE 14 − 1000 GPM BILGE COB_0390a_A A40 Owner’s Manual...

  • Page 106: Water System

    (if applicable) and drain until it is empty. 8. Close all valves and faucets and install all drain plugs. A40 Owner’s Manual...

  • Page 107: Vinyl Interior And Upholstery

    ECTION A40 Owner’s Manual NTERIOR XTERIOR The best way to take care of your Cobalt boat is with prevention and proper care. All of the care DANGER methods within this section may not apply to your Avoid fire or explosion. Avoid open boat.

  • Page 108: Sea Grass Floor Covering Cleaning Instructions

    See Spot and Stain Removal. Plynyl w2w and tile are not absorbent and therefore are not recommended to be used in street-level entrances as walk-off mats. A40 Owner’s Manual...
  • Page 109 It is recommended to saturate a cotton microfiber pad with Crystal Dry to clean the floor. Care should be taken to make sure the pad stays moist. It is not necessary to rinse Plynyl after treating with Crystal Dry. A40 Owner’s Manual...

  • Page 110: Spot And Stain Removal

    5 minutes. Rinse the area with water only in order to remove the bleach residue. Allow to dry completely before trafficking. Some stains may require a professional to complete the stain-removal process. A40 Owner’s Manual...

  • Page 111: Cabinetry And Wood

    NOTICE: Teak sealers and cleaned surface in one easy application. cleaners can be harmful to other materials. Make sure you thoroughly remove any spills or excess. Teak should not be varnished. The natural oils in teak will cause poor adhesion. A40 Owner’s Manual...

  • Page 112: Deck And Hull Care

    High-quality stainless steel cleaners and conditioners are commercially available. Rinse with fresh water and wipe dry with towel or chamois after each use. * 3M carries a complete line of fiberglass care products. A40 Owner’s Manual...

  • Page 113: Corrosion Protection

    The softest of the metals will be the first to become damaged. Galvanic corrosion can occur in fresh water or salt water; however, salt, brackish and polluted waters accelerate galvanic corrosion. A40 Owner’s Manual...

  • Page 114: Salt Water

    (no more than 100° F). Rinse thoroughly to remove soap. DO NOT USE DETERGENTS. Allow to air dry. Do not store canvas wet or in an unventilated, moist area. A40 Owner’s Manual...

  • Page 115: Special Cleaning Problems

    “303 HIGH TECH FABRIC GUARD” after it and to maintain long trouble-free service. The most has been cleaned. vulnerable part of the zipper is where they start. Use care when starting zipper to prevent damage. A40 Owner’s Manual...

  • Page 116: Snap Fasteners

    MARINE GROWTH If marine growth is a problem in your boating area, it may be necessary to apply anti-fouling paint to the hull to slow growth and prevent gelcoat damage. Consult your authorized Cobalt dealer for recommendations. 5-10 A40 Owner’s Manual...

  • Page 117: Scheduled Maintenance And Service

    ECTION A40 Owner’s Manual AINTENANCE AND ROUBLESHOOTING SCHEDULED MAINTENANCE Use the following chart to establish your maintenance routine. Detailed information AND SERVICE concerning the task is listed in this section. Your Cobalt boat may not include all of the features...

  • Page 118: Break-In

    • If a hose is leaking or damaged, close the authorized Cobalt dealer for service. Do not appropriate seacock. Consult your authorized continue to use badly damaged propellers. Cobalt dealer for repairs. Using damaged propellers may damage the drive unit(s) within time. A40 Owner’s Manual...

  • Page 119: Every 100 Hours

    Do not operate your boat knowing you have a fuel must be replaced. Refer to the propulsion unit system problem. Upon discovery of a fuel system operator’s manual for additional information. problem, immediately notify your authorized Cobalt dealer for repair. A40 Owner’s Manual...

  • Page 120: Water System (If Equipped)

    Slings may need to be adjusted You should be able to smell the chlorine. (Make forward or aft for your particular boat. sure you are using the water pump and not an external water supply.) A40 Owner’s Manual...

  • Page 121: Storage Cradle

    Remove the transom drain plug. Be sure that all compartments in the bilge completely drain. Mold and mildew may form as a result of the inability of moisture to escape. A40 Owner’s Manual...

  • Page 122: Reactivating The Boat After Storage

    • Batteries system is filled. It is very important that all fuel systems and exhaust systems be thoroughly inspected and repaired, if necessary, before operating the boat. Also, any accessory exhaust systems must be in proper operating condition. A40 Owner’s Manual...

  • Page 123: Troubleshooting

    Engine problem – see your authorized Cobalt dealer. Engine runs but boat Fouled or damaged propeller – shut off engines. Check for weeds on propeller, bent or makes little or no broken propeller. See your authorized Cobalt dealer. progress A40 Owner’s Manual...
  • Page 124 Boat overloaded – reduce load. Boat trim – distribute boat load evenly. Improper propeller selection – see your authorized Cobalt dealer. Excessive bilge water – check for excessive water, drain bilge. Boat hull condition – clean if marine growth is present. A40 Owner’s Manual...

  • Page 125: Electrical

    Damaged freshwater pump, restriction or obstruction in water line – see your authorized sink Cobalt dealer. Head will not flush Head circuit breaker tripped or in OFF position – correct the problem and reset; turn circuit breaker ON. Line to waste tank blocked – see your authorized Cobalt dealer. A40 Owner’s Manual...
  • Page 126 COBAL T DAY CRUISER ECTION 6-10 A40 Owner’s Manual...

  • Page 127: Reference And Forms

    ECTION A40 Owner’s Manual EFERENCE AND ORMS OPERATION QUICK Pre-Operation • Test operation of carbon monoxide detector. REFERENCE • Open all seacocks and check for leaks. Your safety, the safety of your passengers and • Check seawater strainers for leaks and other boats are among your responsibilities as accumulation of debris.

  • Page 128: Starting Engines

    The voltmeter on the panel should indicate increased 12V voltage within 20 seconds to ensure the charger is functioning. A40 Owner’s Manual...

  • Page 129: Service Log

    EFERENCE AND ORMS SERVICE LOG Date Hour Reading Service/Repairs Performed A40 Owner’s Manual...

  • Page 130: Fuel Log

    COBAL T DAY CRUISER ECTION FUEL LOG Gallons/ Gallons/ Date Gallons Hours Date Gallons Hours Hour Hour A40 Owner’s Manual...

  • Page 131: Float Plan

    Radio: Yes Type Freq Destination Est. Time of Arrival Expect to Return By Auto Type License No. Parked If not returned by call the Coast Guard, or (Local Authority). Coast Guard Telephone Number: Local Authority Telephone Number: A40 Owner’s Manual...

  • Page 132: Boat Information

    DVD Make and Model Number Serial Number Stereo Make and Model Number Serial Number TV, Cabin Make and Model Number Serial Number TV, Mid-berth Make and Model Number Serial Number Subwoofer Make and Model Number Serial Number A40 Owner’s Manual...

  • Page 133: Warranty/Ownership Transfer Form

    _______________________________ Work Phone: Email Address: New Owner (Purchaser): Address: Home Phone: _______________________________ Work Phone: Email Address: Submitted by: Dealer: Individual: Fax this form to 1-620-325-2190 or mail to Cobalt Boats, 1715 N. 8th Street, Neodesha, KS 66757. A40 Owner’s Manual...
  • Page 134 COBAL T DAY CRUISER ECTION NOTES A40 Owner’s Manual...
  • Page 136 Cobalt Boats 1715 North 8th Street Neodesha, KS 66757 www.cobaltboats.com All Rights Reserved, © 2015 P/N: 452967 Printed in U.S.A.

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