kozy heat 56150 LAKEFIELD Installation And Operation Manual
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kozy heat 56150 LAKEFIELD Installation And Operation Manual

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Quality Fireplaces for Life
FREE-STANDING
DIRECT VENT FIREPLACES
WARNING: This product must be installed by a licensed plumber or gas fitter when installed in the
commonwealth of Massachusetts.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard,
Title 24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or
Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result, causing property damage, personal injury or loss of life.
◙
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
◙ Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance is only for use with the type (s) of gas indicated on the rating plate. A conversion kit is supplied
with the appliance.
WARNING
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
INSTALLATION AND OPERATION MANUAL
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
LAKEFIELD
Shown with optional brushed nickel
Prairie doors and stainless drop-in side
inserts.
www.kozyheat.com
BRECKENRIDGE
January 2010
LKFBRK-R11

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  • Page 1 INSTALLATION AND OPERATION MANUAL INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. Quality Fireplaces for Life FREE-STANDING LAKEFIELD DIRECT VENT FIREPLACES Shown with optional brushed nickel Prairie doors and stainless drop-in side inserts. BRECKENRIDGE WARNING: This product must be installed by a licensed plumber or gas fitter when installed in the commonwealth of Massachusetts.

  • Page 2: Introduction And Homeowner Reference Information

    Please retain this owner‟s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION LOG SET INSTALLATION Introduction and Homeowner Reference Information Log Set Installation CONTENTS MILLIVOLT BOARD REMOVAL / INSTALLATION Table of Contents Millivolt Board Removal SAFETY INFORMATION OPERATING INSTRUCTIONS Safety Information Valve and Pilot Assembly Components FEATURES Lighting and Shutdown Instructions 22-24 Features Pressure Testing...

  • Page 4: Safety Information

    SAFETY INFORMATION This fireplace has been tested to and complies with ANSI Z21.88-2009·CSA 2.33-2009·CSA P.4.1-02 “VENTED GAS FIREPLACE HEATERS” by PFS Corporation, Madison, Wisconsin. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1 Installation and repair should be done only by a qualified service person.

  • Page 5: Features

    FEATURES STANDARD FEATURES SAFETY FEATURES High efficiency Each unit factory tested! High quality lifetime glass Tested by PFS Corporation 14” x 21” (356 mm x 533 mm) Sealed combustion chamber with standing pilot ignition Quick latch glass frame assembly Removable millivolt board with 30-second delay pilot Seasonal heat dump baffle Automatic pressure relief glass system Patented burner design...

  • Page 6: Commonwealth Of Massachusetts Information

    COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...

  • Page 7: Specifications

    SPECIFICATIONS LAKEFIELD DIMENSIONS DESCRIPTION Height Width Depth Depth Vent to unit back Unit top to vent top (at leg base) (at unit top) INCHES 27-3/4 27-1/2 17-1/4 16-1/2 2-1/2 FIREPLACE DIMENSIONS MILLIMETERS 27-1/2” 16-1/2” (699 mm) (419 mm) 2-1/2” (64 mm) 4”...

  • Page 8: Clearances

    SPECIFICATIONS NOTE: Other clearances apply. All clearances must be maintained. WARNING: Fireplace must be placed directly on wood or non-combustible surface (not linoleum or carpet) extending entire depth and width of fireplace. CLEARANCES 1” 1” (25 mm) (25 mm) Unit* to sidewall: 7"...

  • Page 9: Components List

    SPECIFICATIONS COMPONENTS LIST (#LKF-770) - Millivolt Board Assembly with 18” Flexible Gas Line attached** (#BRK-770) - Millivolt Board Assembly with 18” Flexible Gas Line attached* (#700-203) - Manual Gas Shut-off Valve (#LKF-G900) - Refractory Set (#BRK-500) - Log Package (#LKF-005) - Glass Valance (#700-15T) - Glass with Gasket (#OCK-S0A) - LP Conversion Kit (#600-083) - Receptacle / Speed Control Assembly with (3) Wire Nuts...

  • Page 10: Framing

    FRAMING IMPORTANT: Vent cap location must be in compliance with guidelines on page #17 Refer to vent pipe manufacturer‟s of this manual. instructions for specific height (H) and width (W) framing dimensions. VERTICAL TERMINATIONS Follow vent pipe manufacturer‟s installation instructions for vertical terminations. A minimum 1”...

  • Page 11: Lakefield Optional Fan Installation

    LAKEFIELD OPTIONAL FAN KIT INSTALLATION INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER This optional #LKF-028 fan kit includes: - Right & left fan assemblies - mounted - Fan cover plate - Temperature control switch with magnet attached - (4) Flange nuts - Speed Control Box with 8 ft.

  • Page 12: Breckenridge Optional Fan Installation

    BRECKENRIDGE OPTIONAL FAN KIT INSTALLATION INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER This optional #BRK-028 fan kit includes: - Right & left fan assemblies - mounted - Fan cover plate - Fan Shield - (2) Flange nuts - (3) Hex Head Screws - (2) Phillips head screws (black) - Temperature control switch with magnet attached...

  • Page 13: Gas Line Connection

    GAS LINE CONNECTION GAS CONVERSION This fireplace is manufactured for use with Natural Gas. An LP conversion kit (#OCK-S52A), is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas. ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code.

  • Page 14: Thermostat / Wall Switch / Remote

    THERMOSTAT / WALL SWITCH / REMOTE If desired, a thermostat (wireless style also available), wall switch, or remote control assembly may be used to turn fireplace „OFF‟ and „ON‟. Only ONE of these may be installed. Follow instructions included with chosen assembly. NOTE: INSTALLATION OF THERMOSTAT OR WALL SWITCH SHOULD ONLY BE DONE BY A QUALIFIED INSTALLER.

  • Page 15: Venting

    VENTING IMPORTANT: Consult local and national installation codes to assure adequate combustion and ventilation air is available. IMPORTANT: Flame height and appearance will vary depending upon venting configuration and type of fuel used. IMPORTANT: Models #56150 & #56520 are manufactured with appropriate adaptor for proper connection to chosen approved venting. NOTE: Page 15 has information on restrictor installation in conjunction with venting installation.

  • Page 16: Restrictor Requirements / Installation

    VENTING RESTRICTOR Each installation is unique and affected by various factors including venting configuration, altitude and climate. Therefore, after fireplace installation is complete a restrictor may be required or may need to be removed or modified. Page 27 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed.

  • Page 17: Min. / Max. Horizontal Venting Illustration

    VENTING MIN. / MAX. VERTICAL VENTING MIN. / MAX. HORIZONTAL VENTING MIN.: 6 in. (152 mm) MAX.: 21 ft. (6.40 m) Termination cap 90-degree elbow Termination cap MIN.: 3 ft. (914 mm) 3 ft. (914 mm) MAX.: 40ft. (12.19 m) NOTE: Horizontal sections require 1/4”...

  • Page 18: Termination Cap Location

    TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed.

  • Page 19: Vent Termination Clearances (Vertical Cap Requirements)

    VENTING (Vertical Cap Requirements) VENT TERMINATION CLEARANCES Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25 0.99...

  • Page 20: Log Set Installation

    #BRK-500 LOG SET INSTALLATION ATTENTION: If converting to LP (propane) gas, do so now before installing log set. Follow instructions included with conversion kit. NOTE: Log numbers are located on bottom of each log. Refer to following instructions and illustrations for proper placement. CAUTION: Do not place logs directly over burner port holes.

  • Page 21: Millivolt Board Removal

    MILLIVOLT BOARD REMOVAL & INSTALLA- REMOVAL CAUTION: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. Turn valve control knob to „OFF‟ position. Shut off gas supply at manual shut off valve. Disconnect flexible gas line from manual shut off valve.

  • Page 22: Valve And Pilot Assembly Components

    VALVE & PILOT ASSEMBLY COMPONENTS THERMOCOUPLE THERMOPILE PILOT HOOD ELECTRODE HI /LO FLAME ADJUSTMENT KNOB GAS CONTROL KNOB PIEZO IGNITOR VALVE TERMINALS ON/OFF ROCKER SWITCH PAGE 21...

  • Page 23: Lighting And Shutdown Instructions

    LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
  • Page 24 LIGHTING AND SHUTDOWN (cont.) LIGHTING 5 MINUTES Set thermostat to lowest setting, if installed. Turn off all electrical power to appliance. (Fan). Open lower grill to access gas valve & controls. A. Push gas control knob in slightly and turn clockwise to “OFF”.
  • Page 25 LIGHTING AND SHUTDOWN (cont.) TURN BURNER OFF G. To turn burner „OFF‟, depress ON/OFF rocker switch to „OFF‟, flip „off‟ wall switch or adjust setting on thermostat or remote control. NOTE: The pilot will stay lit. TURN PILOT OFF H. Turn pilot off by pushing in and turning gas control knob to „OFF‟. DO NOT FORCE.

  • Page 26: Pressure Testing

    PRESSURE TESTING IMPORTANT NOTICE: Pressure check taps for manifold (outgoing) and inlet (incoming) pressures have been incorporated into the valve. The pressure tap marked „OUT‟ measures outgoing pressure and the pressure tap marked „IN‟ measures incoming pressure. Follow instructions below for proper testing procedures. NOTE: The appliance and its individual shutoff valve must be disconnected from gas supply piping system during any pressure testing of that system at pressures in excess of ½...

  • Page 27: Finalizing The Installation

    FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue, gradually turning yellowish-orange during first 15 minutes of operation. If flames remain blue or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.

  • Page 28: Restrictor Troubleshooting / Installation After Termination Completion

    FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames) or insufficient draft (lifting or ghosting flames) a restrictor may be necessary, or previously installed restrictor may need to be modified or removed. WARNING: TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY ADJUSTMENTS AND / OR INSTALLATIONS.

  • Page 29: Seasonal Heat Dump

    FINALIZING THE INSTALLATION SEASONAL HEAT DUMP This fireplace insert has been manufactured with a heat dump damper located at the inside top of firebox. This allows infinite control over amount of heat emitted into living areas without affecting flame height. INSTALLER: Please install this fireplace insert with heat dump in closed position.

  • Page 30: Maintenance

    MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, a year.

  • Page 31: Troubleshooting

    TROUBLESHOOTING CAUTION: THE FOLLOWING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN NO SPARK FROM ELECTRODE TO PILOT WHEN PIEZO BUTTON IS TRIGGERED. A. Check wiring at back of piezo for proper connection. B. Check wiring at electrode for proper connection. C.
  • Page 32 TROUBLESHOOTING BURNER WILL NOT LIGHT A. Gas control knob not turned to „ON‟. B. „ON‟/„OFF‟ switch not turned on. C. Remote, wall switch or thermostat not turned „ON‟. D. Plugged main burner orifice. E. Remote, wall switch, thermostat or „ON/ OFF‟ switch wires defective. ♦...
  • Page 33 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION A. No LP (propane) in tank. ♦ Check tank and refill if necessary. B. Glass frame assembly not installed correctly. ♦ Refer to page 9 in this manual for proper glass frame assembly installment instructions. C.

  • Page 34: Replacement Parts List

    *Consult your dealer for information on optional accessories available for this fireplace. This appliance tested & certified by: Manufactured by: PFS Corporation Madison, Wisconsin Hussong Mfg. Co., Inc. 204 Industrial Park Drive Model #56150 Lakefield Lakefield, Minnesota 56150 Model #56520 Breckenridge www.kozyheat.com 507-662-6641 REV11 PAGE 33...

  • Page 35: Warranty

    PAGE 35...
  • Page 36 PAGE 36...

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