Riello F3 Installation Manual
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Riello F3 Installation Manual

40 series residential oil burners
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MODEL F3 & F5
INSTALLATION
MANUAL
RIELLO 40
SERIES
RESIDENTIAL
OIL BURNERS
NOTE: The settings in this manual are for retrofit applications. If this burner is being installed on a packaged
unit (burner comes with the boiler or furnace), then follow the settings on the OEM page, as settings may
differ. Burner is set for a single line system.
C6501010 STANDARD F3-5 MANUAL Rev. 3-2 10/12/2006
1

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  • Page 1 NOTE: The settings in this manual are for retrofit applications. If this burner is being installed on a packaged unit (burner comes with the boiler or furnace), then follow the settings on the OEM page, as settings may differ. Burner is set for a single line system. C6501010 STANDARD F3-5 MANUAL Rev. 3-2 10/12/2006...

  • Page 2: Table Of Contents

    EXPLODED SPARE PARTS LIST................18 SPARE PARTS LIST ...................... 19 PACKAGE LIST Your Riello 40 burner should include the following parts. Please check to make sure all parts are present before beginning the installation. QTY. DESCRIPTION (parts bag) QTY. DESCRIPTION (carton)

  • Page 3: Technical Data - Model F3

    RIELLO 530 SE/C IGNITION TRANSFORMER: 8kV 16mA 60º 45º MOUNTING FLANGE DIMENSIONS 30º MODEL F3 1 1/4 7/16 2 3/16 Inch 3 31/32" - 101mm 5 1/2" - 140mm 7 1/2" - 190mm C6501010 STANDARD F3-5 MANUAL Rev. 3-2 10/12/2006...

  • Page 4: Technical Data - Model F5

    IGNITION TRANSFORMER: 8kV 16mA 60º 45º MOUNTING FLANGE DIMENSIONS 30º MODEL 1 1/4 7/16 2 3/16 Inch 3 31/32" - 101mm 5 1/2" - 140mm 7 1/2" - 190mm 8 15/32" - 215mm C6501010 STANDARD F3-5 MANUAL Rev. 3-2 10/12/2006...

  • Page 5: Oil Burner Component Identification

    20. Mounting flange with gasket SERIAL NUMBER IDENTIFICATION The Riello 15 character serial number, example, 99 A 8511111 00025, is identified as follows: 99 = last two digits of the year of manufacture; A = BI-week of manufacture; 8511111 = burner product code;...

  • Page 6: Assembly Of Air Tube To Burner Chassis

    1) Universal flange bolted to Boiler/Furnace unit. 2) Semi-flange collar bolted to Boiler/Furnace unit. 3) Universal flange mounted to optional Pedestal mount, where flange mounting direct to appliance is not possible. Pedestal kit must be ordered separately. C6501010 STANDARD F3-5 MANUAL Rev. 3-2 10/12/2006...

  • Page 7: Method 1-Universal Mounting Flange

    NOTE: A suggested method for creating mounting bolt holes in the mounting gasket: Hold the gasket against the appliance mounting bolts using the mounting flange for proper positioning. Lightly tap the flange with a hammer to form the holes. C6501010 STANDARD F3-5 MANUAL Rev. 3-2 10/12/2006...

  • Page 8: Method 2-Semi- Flange Collar

    WARNING: DO NOT activate burner until proper oil line connections have been made, or failure of the pump shaft seal may occur. C6501010 STANDARD F3-5 MANUAL Rev. 3-2 10/12/2006...

  • Page 9: Application Field Wiring

    120Vac to the connection terminal. The maximum allowable current draw on this terminal (4) is 1 Amp. WARNING: If a neutral or ground lead is attached to this terminal, the CONTROL BOX on the burner will be damaged should lockout occur. C6501010 STANDARD F3-5 MANUAL Rev. 3-2 10/12/2006...

  • Page 10: Nozzle Placement

    Model F5). D) Loosen SCREW (2), and then slide the complete drawer assembly out of the combustion head as shown. E) To insert drawer assembly, reverse the procedure in items A to D above. C6501010 STANDARD F3-5 MANUAL Rev. 3-2 10/12/2006...

  • Page 11: Electrode Setting

    All pump port threads are British Parallel Thread design. Direct connection of NPT threads to the pump will damage the pump body. Riello manometers and vacuum gauges do not require any adapters, and can be safely connected to the pump ports. An NPT (metric) adapter must be used when connecting other gauge models.

  • Page 12: Single Line (Gravity Feed)

    Be sure there are no air leaks or blockages in the piping system. Any obstructions in the return line will cause failure of the pump shaft seal. Do not exceed the pipe lengths indicated in the tables above. C6501010 STANDARD F3-5 MANUAL Rev. 3-2 10/12/2006...

  • Page 13: Pump Purge

    8) Reinstall the air tube cover and nozzle line The burner can now be started normally WARNING: Omitting steps 2 and 3 will result in a collection of unburned oil in the combustion chamber creating a hazardous situation upon burner startup. C6501010 STANDARD F3-5 MANUAL Rev. 3-2 10/12/2006...

  • Page 14: Two Line (Lift System)

    NOTE: Variations in flue gas, smoke, CO and temperature readings may be experienced when burner cover is put in place. Therefore, the burner cover must be in place when making final combustion instrument readings, to ensure proper test results. C6501010 STANDARD F3-5 MANUAL Rev. 3-2 10/12/2006...

  • Page 15: Burner Adjustment Tables

    BTU/hr. or US gph input rating of the appliance. COMBUSTION CHAMBER Follow the instructions furnished by the boiler/furnace manufacturer. Size retrofit application according to the appropriate installation codes (e.g. CSA B139 or NFPA #31). C6501010 STANDARD F3-5 MANUAL Rev. 3-2 10/12/2006...

  • Page 16: Amulet Installation Instructions

    The amulet has been sized to fit Riello Model 40 sizes F3 and F5 plus the Riello Model R35. When installing this amulet, handle it carefully. Do not exert undue pressure when pushing the amulet over the combustion tube.

  • Page 17: Installation Precautions

    In most localities, a number 14 wire should be used inside a metal conduit. The system should be grounded. A service switch should be placed close to the burner on a fireproof wall in an easily accessible location. C6501010 STANDARD F3-5 MANUAL Rev. 3-2 10/12/2006...

  • Page 18: Exploded Spare Parts List

    SPARE PARTS C6501010 STANDARD F3-5 MANUAL Rev. 3-2 10/12/2006...

  • Page 19: Spare Parts List

    RIELLO SPARE PARTS LIST F3 & F5 • Indicates applicable model for each part. CODE F3 F5 DESCRIPTION CODE F3 F5 DESCRIPTION 3007232 • Burner Back Cover 26 C7001029 • • Primary Control 3007233 • Burner Back Cover 27 3005854 •...
  • Page 20 Please complete this form, fax it or mail it at the address/fax above, or send an e- mail with the information listed below to: techservices@riellocanada.com C6501010 STANDARD F3-5 MANUAL Rev. 3-2 10/12/2006...
  • Page 21 35 Pond Park Road 2165 Meadowpine Blvd Hingham, MA 02043 Mississauga, ON L5N 6H6 Phone 781-749-8292 Phone 905-542-0303 Toll Free 800-992-7637 Toll Free 800-387-3898 Fax 781-740-2069 Fax 905-542-1525 www.riellousa.com www.riellocanada.com Technical Support Hotline 1-800-4-RIELLO 1-800-474-3556 C6501010 STANDARD F3-5 MANUAL Rev. 3-2 10/12/2006...

This manual is also suitable for:

F5

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