Sym MaxSym 600i ABS User Manual
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Sym MaxSym 600i ABS User Manual

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1. Contents ........................................................................................................................ 1
2. Control Location ............................................................................................................ 3
3. Before Riding ................................................................................................................ 4
4. Safe Riding .................................................................................................................... 4
5. Driving ........................................................................................................................... 5
6. Use Genuine Spare Parts ............................................................................................. 5
7. Use of Each Component ............................................................................................... 6
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8. Important Points and Cautions for Starting Engine ..................................................... 16
9. The Best Way to Drive off ........................................................................................... 17
10. Inspection and Maintenance before Riding ................................................................. 18
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  • Page 1: Table Of Contents

    1. Contents ........................1 2. Control Location ......................3 3. Before Riding ........................ 4 4. Safe Riding ........................4 5. Driving ........................... 5 6. Use Genuine Spare Parts ..................... 5 7. Use of Each Component ....................6 ........................... 6 Gauges ....................
  • Page 2 .................. 26 Checking the Front and Rear Lights ....................26 Checking the Brake Light ....................26 Checking for Fuel Leakage Checking the Lubrication of Body’s Various Mechanisms ............. 26 ....................26 Checking the Spark Plug ....................27 Cooling system inspection ....................

  • Page 3: Control Location

    ENG. Stop / Starter switch Turn signal light Storage Pass High & beam Turn signal / Seat open Horn switch Fuel tank cap Head light Tail light/ Turn signal Frame number light Side stand Main stand Front brake lever Coolant filler cap Front And Rear brake lever...

  • Page 4: Before Riding

    This manual describes the correct usage of this scooter including safety riding, simple inspection methods and so on. For a more comfortable and safety riding, please read this manual carefully. For your benefit, please ask your SANYANG dealer the operating manual and carefully read the following: ...

  • Page 5: Driving

    Also, it may result in unexpected troubles and lower the scooter’s performance.  Always use SYM Genuine Spare Parts to keep your scooters pure blood and to ensure its long service life.

  • Page 6: Use Of Each Component

    (The following is SYM 4 stroke liquid cooling scooter’s basic operation, and they could vary from different individual models. Please consult the end of this manual.) GAUGES Turn Signal Turn Signal Indicator Indicator tachometer Speedometer Fuel Indicator Engine Coolant Temperature...
  • Page 7  ABS indicator light:(ABS Model) Normally the ABS indicator light goes on when the ignition switch is turned on and goes off shortly after the scooter starts moving. The ABS (Anti-lock Brake System) indicator light goes on when the ignition switch is turned on and goes off shortly after the scooter starts moving.
  • Page 8 If the battery voltage is below 10.0V when the main switch is on, the light system is off and the engine is not started, check the battery at SYM dealer.  If the battery voltage is below 10.0V or over 16.0V when the vehicle is moving, check the battery at SYM dealer. 7. Use of each component...

  • Page 9: Operation Of Ignition Switch

    OPERATION OF IGNITION SWITCH IGNITION SWITCH IGNITION SWITCH KEY "Start" position "Steering handle lock" position  Engine can be started in this position.  Turn the steering handle to left and press  Ignition switch key can not be removed. ignition switch key down and then lightly turn it to left to the “LOCK”...

  • Page 10: Use Of Buttons

    USE OF BUTTONS Passing switch Hazard Switch High/Low Beam Switch Engine Stop Switch Turn Signal Switch Light Switch Horn Switch Electrical Starter Button Seat Open switch Light Switch When the switch is turned to this position, headlight, position light, rear light, and panel light will come on.
  • Page 11  Electrical Starter Button This is a starting motor button (switch) for engine starting. With the main switch "ON", press this button while holding the front or rear brake lever will start the engine. CAUTION:  Release this button immediately after engine has been started, and never press the button again to avoid damaging the engine.
  • Page 12  Turn Signal Switch Turn signal lights are used when turning left/right or changing lane. Turn ignition switch to “ON”, and slide the turn signal switch to left or right. Then, the turn signal lights will flash. To release, simply return the turn signal light button to the original position. Right-side turn signal light flashing means you intend to make a right turn.

  • Page 13: Engine Control Switch

    ENGINE CONTROL SWITCH  This switch is located in the luggage box, under the seat.  To set on the ENG. control switch, switch it to〝 LOCK〞.  Switch to〝 UNLOCK〞，before start the engine.  Be sure the seat locked preperly after set on the switch. engine control switch STORAGE BOX ...

  • Page 14: Fuel Tank Cap

    FUEL TANK CAP 【 Fuel refilling 】 1. Insert the key into the fuel tank cap, turn it counterclockwise and pull out the fuel tank cap. 2. Put the fuel tank cap into the fuel cap hole, turn the key clockwise and lock the fuel tank cap. Fuel tank cap CAUTION: ...

  • Page 15: Brake

    BRAKE Pull the right brake lever to operate the front brake. Pull the left brake lever to operate the rear brake (ABS model).  Avoid unnecessary sudden braking.  Use front and rear wheel brakes simultaneously when braking.  Avoid brake continuously for a long period of time because that may overheat the brakes and reduce its braking efficiency.

  • Page 16: Important Points And Cautions For Starting Engine

    CAUTION:  Please check the engine oil and fuel volume are adequate or not before starting engine.  To start engine the main parking stand must be firmly on the ground and the brake is applied on the rear wheel to prevent the scooter from moving forward suddenly. Turn ignition switch key to the “ON”...

  • Page 17: The Best Way To Drive Off

     Turn on the turn signal light before moving, and make sure no vehicle is coming from behind. Then, drive off. THE CONTROL OF THROTTLE VALVE HANDLE Acceleration : To increase speed. When Deceleration riding on an inclined road, turn Acceleration the throttle valve handle slowly to allow the engine to output its...

  • Page 18: Inspection And Maintenance Before Riding

    Do the previous troubles still exist? CAUTION:  If any problem founded during routine inspection, correct the problem before using the scooter again, have your scooter checked and repaired by the “SYM dealer or authorized service personnel” if necessary. ENGINE OIL INSPECTION AND CHANGE INSPECTION: 1.
  • Page 19  Please kindly check the engine oil level by dipstick to ensure there is sufficient oil inside the engine, if the oil level is correct yet the warning light does not disappear, please contact your SYM dealer. OIL PAPER FILTER CHANGE Please check or replace according to the maintenance kilometer.

  • Page 20: Fuel Inspection

    (make sure that bolts are tightened and check that there’s no leakage.) ※ Recommend Oil: Genuine SYM HYPOID GEAR OIL (SAE 85W-140). Drain bolt Use SAE85-90 when outside temperature is below 0℃.

  • Page 21: Inspection And Adjustment Of Brake Free Play

    INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY INSPECTION: (Brake lever free play must be checked with the engine shut off.)  Brake lever free play for front and rear wheels 10~20 mm When checking the hand-braking lever for front and rear wheels, its free play (the stroke of hand-braking lever from no braking to initial braking) should be 10~20mm.

  • Page 22: Disc Brake Inspection

    ﹙Checking front brake lining﹚ ﹙Checking oil quantity in brake oil reservoir﹚   Park the scooter on a level ground, and check Check the brake from behind the brake if fluid level is under the “LOWER” mark. caliper. The brake pad must be replaced with new lining when the brake pad wear limit Recommended Brake Fluid: WELL RUN reaches the brake disk.

  • Page 23: Inspection And Maintenance Of Battery

    INSPECTION AND MAINTENANCE OF BATTERY  This scooter is equipped with a maintenance-free type battery, so it is unnecessary to check and add electrolyte. Have your scooter checked by SYM Authorized Dealer or Franchised Dealer should any abnormality is found.

  • Page 24: Tire Inspection

     Check steering handle if it is being pulled too tight by the brake cables.  Take your scooter to SYM Authorized Dealer or Franchised Dealer for a check or adjustment if any abnormal conditions are found. 10. Inspection and maintenance before riding...

  • Page 25: Rear Cushion Hardness Setting

    REAR CUSHION HARDNESS SETTING The rear cushion is 5 stage adjustable type. It’s set at 3th stage when manufactured, and you can adjust it depending on your need. Turn the adjust collar of the cushion to adjust it’s hardness. CAUTION: ...

  • Page 26: Checking The Front And Rear Lights

    CHECKING THE FRONT AND REAR LIGHTS  Start engine and turn on the head lamp switch. Check if head lamp and rear lamp come on.  Check the brightness and direction of front light by wall to see if it is correct. ...

  • Page 27: Cooling System Inspection

    Radiator capacity: Main radiator :1,750 cc. Surge tank : 350 cc. CAUTION: The replacement of engine coolant should be carried out by authorized SYM dealer's mechanic. Customer is not allowed to replace the engine coolant by himself. 10. Inspection and maintenance before riding...

  • Page 28: A Reference Table For Anti-Freeze Concentration Percentages Under Different Temperatures

    (below 0℃) A reference table for anti-freeze concentration percentages under different temperatures 1. Radiator anti-freeze specification for this scooter is H68. (SYM Bramax radiator agent) 2. Proper anti-freeze percentages for different frozen temperatures are as follows:...

  • Page 29: Checking The Air Cleaner

    CHECKING THE AIR CLEANER 《DISASSEMBLE PRCEDURE》 1. Remove mounting screws from air cleaner cover. 2. Remove the air cleaner cover, then remove filter element. 3. Take the element out and clean it. (Refer to maintenance schedule.) 《ASSEMBLE PRCEDURE》  Assemble the air cleaner in reverse order of disassemble. Cover screws AIR CLEANER CAUTION:...

  • Page 30: When There Is An Abnormal Condition Or A Trouble

    【Have your scooter checked by SYM authorized dealer or franchised dealer immediately if there are no problems with the above items and engine still can not be started.】...

  • Page 31: Suggestions On Engine Fuel

     If the scooter is operated in high attitude (where the atmosphere pressure is lower), it is suggested that the air/fuel ratio should be readjusted to maximize the engine performance. 13. TRANSMISSION OIL  Recommended Oil: Genuine SYM HYPOID GEAR OIL (SAE 85W-140) Use SAE85-90 when outside temperature is below 0℃. 14. CAUTIONS FOR RIDING SCOOTER 1.

  • Page 32: Periodical Maintenance Schedule

    ☆ The above maintenance schedule has to be done if either mileage or duration had reached its designated maintenance criteria . If any problem or question raised about your scooter, please contact your SYM authorized dealer regardless the service schedule.

  • Page 33: Specification

    Model Maxsym 600 Item Specification LX60A SERIES Length / width / Height 2,270 mm / 825 mm / 1,410 mm Net Weight 244 kg maximum load 394 Kg Type 4- stroke 4V electroplated ceramic cylinders engine Fuel UNLEADED(OCTANE 92 OR HIGHER) Cooling type Water-cooled 565 cc...

  • Page 34: Postscript

    Anti-lock brake system ABS is designed to help prevent the wheel from locking up when hard brakes are applied while running straight. The ABS automatically regulates brake force. Intermittently gaining gripping force and braking force helps prevent wheel lock-up and allows stable steering control while stopping. Brake control function is identical to that of a conventional motorcycle.

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