ELRO M300 Series Installation, Operation And Maintenance Manual
ELRO M300 Series Installation, Operation And Maintenance Manual

ELRO M300 Series Installation, Operation And Maintenance Manual

Peristaltic pumps
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BACD-M300-GB/01.04/Be
ELRO
®
Peristaltic pumps
Series M300
Series T300
Installation, Operation and Maintenance

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Summary of Contents for ELRO M300 Series

  • Page 1 Back Show/hide Bookmarks BACD-M300-GB/01.04/Be ELRO ® Peristaltic pumps Series M300 Series T300 Installation, Operation and Maintenance...
  • Page 2 Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300...
  • Page 3 Peristaltic pumps Series M300 / T300 Declaration of Conformity in compliance with the machine directive 98/37/EC We hereby declare, that the pump units manufactured in series production Designation: ELRO – Peristaltic Pump Series: M300, T300 Manufacturer: Crane Process Flow Technologies GmbH Heerdter Lohweg 63-71 D-40549 Düsseldorf...
  • Page 4 Peristaltic pumps Series M300 / T300 Declaration of Manufacturer in compliance with the machine directive 98/37/EC We hereby declare, that the pump units manufactured in series production Designation: ELRO – Peristaltic Pump Series: M300 (without drive) Manufacturer: Crane Process Flow Technologies GmbH Heerdter Lohweg 63-71 D-40549 Düsseldorf...
  • Page 5 The manufacturer Crane Process Flow Technologies GmbH, Heerdter Lohweg 63-71, D-40549 Düsseldorf, declares, that the pumps produced in series production Designation : ELRO Peristaltic Pumps Series: GUP 3-1,5 and GP20/10 Ex M300 incl. drive and accessories Material: Hose:...
  • Page 6: Table Of Contents

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 Table of Contents Page General ........................8 Warranty ........................8 Transport, storage ....................9 Function ........................9 Safety ........................11 General ........................11 Intended use ......................12 2.2.1 Unintended use ..................... 12 Operation of pump ....................
  • Page 7 Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 Replacement of abutment ..................25 Checking the V-belt tension ................... 25 Oil change ......................26 5.6.1 Pump housing ....................... 26 5.6.2 Gearbox ......................... 26 5.6.3. Oil types ........................ 26 Shaft bearings ....................... 26 Trouble Shooting ....................
  • Page 8: General

    ELRO pumps. Warranty You should thoroughly read these Each ELRO peristaltic pump is checked in instructions before use and always follow the the factory before shipment. The information contained therein. manufacturer assumes warranty for his...
  • Page 9: Transport, Storage

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 Transport, storage In order to avoid any problems you should check the delivered goods against the delivery note for completeness and correctness, make sure that for pumps with electric motor, combustion engine, water turbine, hydraulic motor or pneumatic motor the respective operating instructions for the drive are available.
  • Page 10 Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 The support 2 (Fig. 3) is an elastomer part and is installed in the pump section where the hose is the most compressed. At the same time this support protects the pump housing against damage caused by solid particles in case of a hose breakage.
  • Page 11: Safety

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 Safety General Make sure that the pump is installed in compliance with all applicable national safety regulations. Always observe all applicable accident prevention instructions and implementing regulations. The following precautions must be applied before performing maintenance work.
  • Page 12: Intended Use

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 Failure to comply with recommended safety 2.2.1 Unintended use measures may cause injury to operating The reliability of the pump delivered is only personnel or damage to the pump. On guaranteed under certain conditions of use. pumps with protective covering and guards The specified critical values may on no these must be properly installed again...
  • Page 13: Maintenance Work

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 procedures may cause injury or maintenance work must only be carried out extensive damage to equipment by qualified specialists. and property. Before starting repair and maintenance work the equipment must be switched off Warning –...
  • Page 14: Health And Safety Information On Electric Equipment

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 on the type of work to be performed components check by measuring whether sufficient protection may be provided by parts that could be touched are still live. e.g. wearing the following protective Do not attempt to insert any objects clothing: Protective goggles, ear defenders, through the openings on pump or attached...
  • Page 15: Noise

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 Lubricants and oils must not come in Noise emissions contact with open flames or glowing parts. Under certain circumstances, the noise emission from several pumps in one room When working on assemblies and can be very loud.
  • Page 16: Notes On Application

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 8 mm / inch, a filter, e.g. flat Notes on Application suction box, suction strainer should be used. This filter must be monitored and Points to be observed before use cleaned when necessary. The pump must only be used by professionals and in compliance with the Installation...
  • Page 17: Operating Instructions

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 Commissioning delivered from the factory with motor circuit breaker and connecting plug. The pump can only be operated in an upright position with the suction and The necessary connecting line must be pressure sides facing up.
  • Page 18: Taking Out Of Service

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 Taking out of service Maintenance Attention! Always observe the safety Always observe the safety instructions in chapter 2 in this regulations in chapter 2 when manual and the operating performing maintenance work! instructions for the drive unit in the chapter "Appendix".
  • Page 19 Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 1024 1017 1019 1019a 1022a 1052 1054 1017 1001 1020a 1022 1014 1020 1020b 1015 1012 1018 1010 1003 1050 1016 Fig. 12 – Standard design (spare parts) – pump head Spare parts for pump Qty.
  • Page 20 Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 1038 1038 1036 1036 1030 1046 1042 1058 1026a 1026 1032 1045 1048 1028 1044 1028a 1034 1056 1042 1053 Fig. 13 – Standard design (spare parts) – gear unit Spare parts gearbox 109 Qty.
  • Page 21: Spare Parts Kit

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 Spare parts kit Consists of the following positions: 1 x pumping hose M 300 connected with 2 x connections 1 x ltr. silicone or glycerine 1 x set of O-rings (incl. 1 x O-ring for pump cover and 2 x O-rings for connecting sockets) Description hose material Lubricant...
  • Page 22: Cleaning

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 Pumps with electric drive must not just protections, but have additional be switched off and functions such as cooling, insulation, noise disconnected from the electric reduction, splash protection, etc. power supply before starting Some of these functions can be impaired or maintenance work! may become totally ineffective by excessive...
  • Page 23 Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 Color code Loosen and remove both holding clamps and pumping hose (Fig. 10). Natural rubbber (NR) yellow Pull the pumping hose on the pressure Nitrile rubber (NBR) side back into the housing, then pull it Butyl rubber (IIR) green back on the suction side and take it out...
  • Page 24: Replacement Of Separating Part

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 Fig. 9 Fig. 11 Fig. 10 Fig. 12 The O-rings at the hose ends Replacement of separating part must be properly in their The installed separating belt has the grooves. The pumping hose function of creating the vacuum in the must not be twisted around its pump housing and provides a protective...
  • Page 25: Replacement Of Abutment

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 Support Separating belt Fig. 13 Fig. 14 Holder for separating belt Line fastening screws After removing the pumping hose If the polyurethane (PUR) hose is replaced loosen both hexagon screws (part-no. with a hose of different material, the support 1019, Fig.
  • Page 26: Oil Change

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 The installed V-belt has been designed for 5.6.3 Oil types: a power transfer of up to 3 kW under per- We recommend to use the following oils: manent operation. Pump: Silicone M 350 If the V-belt tension slackens (V-belt can be Glycerine oil DAB10 99,9% depressed for more than 1 cm), the V-belt...
  • Page 27: 6.0 Trouble Shooting

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 6.0 Trouble Shooting Fault Possible cause Remedy No pump flow Pressure and suction valves Open valves closed Wrong direction of rotation Reverse rotation Suction line blocked Remove blockage Leaks in suction pipe (entering Find and eliminate leaks of air) Suction lift too high...
  • Page 28 Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 Fault Possible cause Remedy Pump loses suction abilities Leaks in suction line Find and seal leaks Suction lift too high or air Increase suction pressure, or gas in fluid degas fluid Pump worn Examine, if necessary replace parts Speed too low...
  • Page 29 Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 Fault Possible cause Remedy Pump hose service life Chemical attack, hose has Check the chemical compatibility of insufficient swelled or dissolved the hose material on the basis of the resistance list; if necessary contact the authorised dealer or manufacturer.
  • Page 30: 7.0 Technical Data

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 7.0 Technical Data...
  • Page 31: 8.0 Appendix

    Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 8.0 Appendix 1. Please observe also the operating instructions for the respective drive unit. M300 pump series: Electric motor Electric motor explosion proof Gasoline engine Diesel engine Water turbine Hydraulic motor Pneumatic motor...
  • Page 32 Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 Recommendations for use Rubber elastic materials for pump hoses Name Properties Chemically Conditionally Not resistant Thermal use Recommendation resistant1 resistant2 Natural substance, Thinned acids Concentrated -60 to + 80ºC Wastewater high polymer and alkaline acids and treatment plants,...
  • Page 33 Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300...
  • Page 34 Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300...
  • Page 35 Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300...
  • Page 36 Back Show/hide Bookmarks Peristaltic pumps Series M300 / T300 Crane Process Flow Technologies GmbH Postfach 11 12 40, D-40512 Düsseldorf Heerdter Lohweg 63-71, D-40549 Düsseldorf Phone +49 211 5956-0 +49 211 5956-111 info.germany@craneflow.com www.craneflow.de We reserve the right to modifications to all technical specifications.

This manual is also suitable for:

T300 series

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