Sanyo DVD-SL40 Service Manual
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Service Manual
/ON
AUDIO
SUBTITLE
OPEN/CLOSE
RANDOM
ZOOM
ANGLE
REPEAT
A-B REPEAT
ENT
RETURN
TOP MENU
MENU
SETUP
ON SCREEN
SLOW
SEARCH MODE
PAUSE/STEP
PREV
NEXT
PLAY
REV
PROGRAM
1
2
3
4
5
6
0
7
8
9
+10
REMOTE CONTROLLER RB-SL40
(Caution)
There are two kinds of this model.
Type A : The DVD mechanism of part code "645 066 3802" is used for this type.
The 10th figure of a serial number is nothing or "A".
Type B : The DVD mechanism of part code "645 068 7495" is used for this type.
The 10th figure of a serial number is "B" or "C".
The differences between Type A and Type B are a DVD driver and a main p.w.board.
CONTENTS
DVD Mechanism Replacement ............................................. 1
Laser beam safety precaution ............................................... 1
Mechanism replacement ....................................................... 2
How to load software for main p.w.board .............................. 3
Sevice mode ......................................................................... 4
Exploded View (Cabinet & Chassis) ..................................... 5
Parts List ............................................................................... 6
Exploded View (DVD Mechan ism) ....................................... 8
Parts List ............................................................................... 8
IC Block Diagram & Description ............................................ 10
Block Diagram ...................................................................... 14
wiring Connection ................................................................. 15
Schematic Diagram ............................................................... 16
Wiring Diagram .................................................................... 28
DVD Video Player
FWD
FILE NO.
DVD-SL40
(XE)
PRODUCT CODE No.
137 123 05
SM
REFERENCE No.
5810569

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Table of Contents
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Summary of Contents for Sanyo DVD-SL40

  • Page 1: Table Of Contents

    FILE NO. DVD-SL40 DVD Video Player Service Manual (XE) AUDIO SUBTITLE OPEN/CLOSE RANDOM ZOOM ANGLE REPEAT A-B REPEAT RETURN TOP MENU MENU SETUP ON SCREEN SLOW SEARCH MODE PAUSE/STEP PREV NEXT PLAY PROGRAM REMOTE CONTROLLER RB-SL40 (Caution) There are two kinds of this model.
  • Page 2: Dvd Mechanism Replacement

    DVD MECHANISM REPLACEMENT 1. Cautionary instructions in handling the assy Do not connect or disconnect roughly by an excessively strong (Safety instructions) force, or a broken wire or bad contact may result. Optical pickup Semiconductors are connected. Do not touch connector terminals The laser beam used in the pickup is classified as "class 2".
  • Page 3: Mechanism Replacement

    MECHANISM REPLACEMENT 1. How to Remove DVD Mechanism Side of DVD mechanism First, it is necessary to remove Escutcheon. Front Rear Cylindrical thing How to remove Escutcheon. An eject button is pushed and a tray is taken out. Please remove Escutcheon, as shown in the left figure 2 . When an eject button 1 does not function.
  • Page 4: How To Load Software For Main P.w.board

    MECHANISM REPLACEMENT 4. Tray parts. 5. Base mechanism mounting parts. G-SANKOL G-SANKOL G-SANKOL (Type A) G-SANKOL : Clean the groove by alcohol well. (Type B) HOW TO LOAD SOFTWARE FOR MAIN P.W.BOARD 1. Power on, then open tray. 2. It take on CD-ROM (Part code is "0PRADC7123--A") for UPDATE software to the tray, and tray close. 3.
  • Page 5: Service Mode

    SERVICE MODE A. Market / Region SETUP In the initial condition for this model, Market and Region information are undefined. MARKET MARKET MARKET In the following cases, be sure to set up Market/Region. 1. When updating the system using CD-R REGION REGION REGION...
  • Page 6: Exploded View (Cabinet & Chassis)

    EXPLODED VIEW (CABINET & CHASSIS) - 5 -...
  • Page 7: Parts List

    D0102 645 067 9278 ZENER DIODE 5.6V,MMSZ52532B 645 067 9605 DOOR LENS D0507 645 064 0056 DIODE CHIP 1N4148W,BAV16W 645 064 0674 LOGO,SANYO DD016 645 064 0056 DIODE CHIP 1N4148W,BAV16W 645 068 7457 DVD DOOR FB001 645 067 9223 INDUCTOR 1UH 10%...
  • Page 8: Parts List

    PARTS LIST POWER P.W.BOARD ASSY REF.NO. PART NO. DESCRIPTION REF.NO. PART NO. DESCRIPTION 645 068 8393 ASSY IC MBM29LV160TE, 614 331 0310 ASSY,PWB,POWER(Only initial) IC+SOFTWARE C0101 645 064 0988 CONDUCTOR SAFETY (IC MBM29LV160TE-70TN)(N.S.P) C0107 645 064 0995 CONDUCTOR SAFETY 645 068 8416 ASSY IC M29LV1600T-7, C0108 645 064 0995 CONDUCTOR SAFETY IC+SOFTWARE...
  • Page 9 EXPLODED VIEW (DVD MECHANISM(Type A)) DM15 DM15 DM01 DM15 DM16 DM16 DM02 DM16 DM17 DM05 DM03 DM06 DM17 DM04 DM07 DM23 DM08 DM17 DM09 DM10 DM22 DM12 DM11 DM13 DM14 PARTS LIST MECHA SW P.W.BOARD ASSY DVD DECK MECHANISM CHASSIS (Type A) REF.NO.
  • Page 10 EXPLODED VIEW (DVD MECHANISM(Type B)) DM15 DM01 DM16 DM02 DM18 DM15 DM05 DM15 DM16 DM03 DM16 DM06 DM04 DM19 DM07 DM08 DM18 DM21 DM19 DM09 DM10 DM20 DM12 DM11 DM13 DM14 PARTS LIST REF.NO. PART NO. DESCRIPTION DVD DECK MECHANISM CHASSIS(Type B) DM20 614 329 6324 MOUNTING, REF.NO.
  • Page 11: Ic Block Diagram & Description

    IC BLOCK DIAGRAM & DESCRIPTION IC001 IMP809SEUR-T (Reset) IC004 RC4558 (Ope. Amp.) 1OUT 1IN- 2OUT IMP809 (IMP810) 1IN+ 2IN- 2IN+ (RESET) RESET IC005,IC114,115 B1117N-2.85 (Regulator) SOT - 223 SOT - 223 Tab V Tab V Adj/GND Adj/GND Fr ont View Fr ont View IC101 KA5M02659RN (Power Switch) DRAIN...
  • Page 12 IC BLOCK DIAGRAM & DESCRIPTION IC102 SFH615A-3 (Opt. Sensor) IC201 TL431 (Regulator) (Top view) Cathode Anode Reference Anode Collector Cathode Emitter IC103 MBM29LV800BA ( Flash) IC104 AT24C02N-10SI-2.7 (EEPROM) START STOP LOGIC SERIAL H,V. PUMP/TIMING CONTROL LOGIC LOAD COMP DEVICE DATA RECOVERY ADDRESS LOAD COMPARATOR...
  • Page 13 IC BLOCK DIAGRAM & DESCRIPTION IC106 4MX16Y3VTW,SD41620HGT-6, K4S641632H-UC(L)7 (SDRAM) IC110 BA5954 (4 ch.motor driver) - 12 -...
  • Page 14 IC BLOCK DIAGRAM & DESCRIPTION IC109 WM8761ED (Stereo DAC) 10 12 CONTROL INTERFACE SIGMA PASS 6 VOUTR DELTA MUTE FILTER MODULATOR BCKIN AUDIO DIGITAL FILTERS LRCIN INTERFACE SIGMA MUTE PASS 9 VOUTL DELTA FILTER MODULATOR NAME TYPE DESCRIPTION LRCIN Digital input Sample rate clock input Digital input Serial audio data input...
  • Page 15: Block Diagram

    BLOCK DIAGRAM WIRING CONNECTION - 14 - - 15 -...
  • Page 16: Schematic Diagram

    INDUCTOR1 0.1uF PVCC1 VNFTK TRACK- C141 C142 C143 C144 47uF MGND PGND PGND CN501 33PF 33PF 33PF 33PF CN506-1FOR SANYO DVD-KDA898SA MGND SLED- VOSL- VOLD- LOAD-/DCMO- STB OFF D507 R571 AMUTE QUIET 4.7K SLED+ LOAD+/DCMO+ POWER OFF VOSL+ VOLD+ CN506...
  • Page 17 0.1uF TRACK- C141 C142 C143 C144 PVCC1 VNFTK 47uF CN501 MGND PGND PGND 33PF 33PF 33PF 33P F CN506-1FOR SANYO DVD-KDA898SA MGND SLED- LOAD-/DCMO- STB OFF D507 R571 VOSL- VOLD- AMUTE QUIET 4.7K POWER OFF SLED+ LOAD+/DCMO+ VOSL+ VOLD+ +S5V...
  • Page 18 SCHEMATIC DIAGRAM (MAIN Bottom left) GNDV 1(0805) 1(0805) SLED+ VOFC- VOTK- 1(0805) 1(0805) SLED- 0.1U LOAD O +/ + DCMO+ VOFC+ VOTK+ LED2 L L A O O D A A -/DCMO - O O LED1 LED3 CC8 2 MGND CN506 FOR S ANYO DVD-KDA898ST MGND MGND...
  • Page 19 SCHEMATIC DIAGRAM (MAIN Top right) MULTI Frequency VIDEO OUTPUT TABLE PLL2 PLL1 PLL0 DEFAULT S-CHIP DEFAULT S-CHIP CVBS + S-VIDEO or CVBS + YUV CVBS + YUV S-VIDEO + RGB CVBS + RGB 4.25 114.75 121.5 reserved VDAC CVBS CVBS CVBS bypass bypass...
  • Page 20 SCHEMATIC DIAGRAM (MAIN Bottom right) IC106 VCC33 R137 R138 2.2K J518 R140 R64 6 6 2SA733 0(OP PEN) 60 OHM 100MHZ R142 0V------CVBS MA10 DQ10 DB10 3UH(OPE SCARTCTL2 MA11 DQ11 DB11 2SC1623 DQ12 DB12 +12V RGB_STATUS DB13 DQ13 DSCK DQ14 DB14 C47 4 DQ15...
  • Page 21 SCHEMATIC DIAGRAM (Control) SCHEMATIC DIAGRAM (POWER) - 26 - - 27 -...
  • Page 22 WIRING DIAGRAM (MAIN A SIDE (Type A and Type B are common.)) - 28 - - 29 -...
  • Page 23 WIRING DIAGRAM (MAIN B SIDE (Type A and Type B are common.)) - 30 - - 31 -...
  • Page 24: Wiring Diagram

    WIRING DIAGRAM (Controll and Power) Control A Side Control B Side POWER SANYO Electric Co., Ltd. Osaka, Japan Mar./ '04 Printed in Japan - 32 - - 33 -...

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