Ransomes 933308G Maintenance & Parts Manual

36 hydro z-control mid-fs541v kaw side/rear discharge self propelled walk behind mower

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Operator's manual (28 pages)

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Page 1 MODELS: 933308G 36 HYDRO Z-CONTROL MID-FS541V KAW SIDE DISCHARGE SELF PROPELLED WALK BEHIND MOWER 933309G 36 HYDRO Z-CONTROL MID-FS541V KAW REAR DISCHARGE SELF PROPELLED WALK BEHIND MOWER OPERATOR’S MANUAL 4166158...
Page 2 CALIFORNIA Proposition 65 Warning WARNING Diesel engine exhaust and some The engine exhaust from this product of its constituents are known to the contains chemicals known to the State State of California to cause cancer, of California to cause cancer, birth birth defects and other reproductive defects or other reproductive harm.
Page 3: Table Of Contents
Your safe use of this Ransomes product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manuals thoroughly.
Page 4: Safety
Ransomes machines. For your safety and the safety authorized after original manufacture-including the of others, read and follow the information given with addition of "after-market"...
Page 5: Assembly/Set-Up Instructions
ASSEMBLY/SET-UP INSTRUCTIONS Hydro Midsize GENERAL NOTE: FRONT, REAR, RIGHT HAND AND LEFT HAND REFERENCES BELOW ARE WITH RESPECT TO AN OPERATOR AT THE CONTROLS. 1. UNCRATE - Place shipping crate on a level surface and remove sides and top. 2. Remove screws securing shipping brackets A to pallet.
Page 6 ASSEMBLY/SET-UP INSTRUCTIONS Hydro Midsize 4. Install upper handle B to lower handle D using (2) 3/8-16 X 1-1/2" bolts and (2) 3/8-16 serrated ﬂ ange nuts through upper holes F and also installing (2) 3/8-16 X 1" bolts and (2) 3/8-16 nylon lock nuts through holes E in the upper handle and one of the three hold available to give the desired handle height.
Page 7 ASSEMBLY/SET-UP INSTRUCTIONS Hydro Midsize 6. Route cables and wires as shown, and tie harness to upper handles as shown. 7. After installing handles, make sure to check the throttle and choke setting are correct. With the throttle in the high idle position, the holes should be aligned as shown.
Page 8 ASSEMBLY/SET-UP INSTRUCTIONS Hydro Midsize 9. Open the bypass valves X on each pump by rotating handle counter-clockwise two revolutions. 10. Cut and remove wire ties S from the control levers A. Place the control levers in the neutral position in the control panel. 11.
Page 9 ASSEMBLY/SET-UP INSTRUCTIONS Hydro Midsize 12. Attach swivel to bottom of control rod and thread on 2 in. Install the left tracking control assembly W into the left hand control Z using pin U. Adjust swivel X to align with pump arm Y. Install pin U and tighten jam nut V.
Page 10 ASSEMBLY/SET-UP INSTRUCTIONS Hydro Midsize 14. Insert threaded end of brake rod Q through the slot on the engine deck and attach the other end to the brake control arm R and secure in place with hairpin S as shown. 15. Connect swivel on threaded end of brake rod Q to the brake arm T and secure in place with hairpin S as shown.
Page 11: Lubrication
ASSEMBLY/SET-UP INSTRUCTIONS Hydro Midsize 17. On Electric Start Models Obtain battery locally. Batteries come with acid. Check level and charge before startup. If necessary, ﬁ ll the battery to the bottom of the vent wells with electrolyte and trickle charge for several hours.
Page 12: Maintenance
ASSEMBLY/SET-UP INSTRUCTIONS Hydro Midsize Make all adjustments with the engine shut off, spark 2. CUTTERDECK BLADE SPINDLES plug wire disconnected and mower drive disengaged. NOTE: See MAINTENANCE section of the Setup, FIXED CUTTERDECK HEIGHT OF CUT Parts & Maintenance manual for blade removal and replacement procedures.
Page 13 ASSEMBLY/SET-UP INSTRUCTIONS Hydro Midsize SETTING CUTTERDECK HEIGHT CUTTERDECK POSITION 1. Support rear of power unit. 2. Place blocks under both outside edges of cutter- deck at B. See Block chart below. 3. Remove (2) upper deck mounting bolts C. 4. Loosen (2) lower deck mounting bolts D several turns.
Page 14 LUBRICATION Hydro Midsize MACHINE LUBRICATION Every 50 Working Hours - Lubricate the following points with grease: 1) Caster wheel pivots (2 points) 2) Neutral eccentric pin (2 points) 3) Idler pivot bearings: a) Engine to cutterdeck belt tensioner b) Cutterdeck belt tensioner c) Hydro drive belt tensioner NOTE: The spindles used on these machines use a superior sealed bearing which does not require relubrication.
Page 15 LUBRICATION Hydro Midsize ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J.
Page 16 MAINTENANCE Hydro Midsize ENGINE - KAWASAKI The maintenance schedule detailed is for average operating conditions. Under extreme conditions (dusty, dirty or more than 8 hrs continuous use) maintain more frequently. Cooling Fins and Air Intake screen (daily) Ensure that the cooling ﬁ ns and air intake screen W are cleaned daily.
Page 17 Do not straighten bent blades. Replace with new Ransomes blades. If lift portion of blade is worn thin replace with a new Ransomes blade. ALWAYS replace with Ransomes blades—do not use another manufacturer’s blades as this could be dangerous. Replace cracked or bent blades.
Page 18: Service Chart
SERVICE CHART Hydro Midsize NOTE: CHANGE ENGINE OIL AND FILTER AFTER FIRST 5 HOURS OF OPERATION. Consult the manufacturer's manual for your engine for further information and instructions.
Page 19: Service Record
SERVICE RECORD Hydro Midsize NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________...
Page 20: Adjustments
ADJUSTMENTS Hydro Midsize NOTE: Make all adjustments with the engine shut off, spark plug wire disconnected and mower drive disengaged. Speed Control Bar The speed control bar F is held by friction pads. If the setting will not hold, tighten knob E to increase friction on speed control bar F.
Page 21 ADJUSTMENTS Hydro Midsize TRACTION DRIVE HYDROSTAT ADJUSTMENTS: The following adjustments must be done in order. STEP 1 - Set Neutral Neutral is set at the factory. If it should require adjustment, raise the wheels off the ground by supporting the machine on jackstands or blocks. Disconnect the control rod A at each pump end.
Page 22 ADJUSTMENTS Hydro Midsize TRACKING ADJUSTMENT TURNBUCKLE The tracking adjustment turnbuckle provides tracking control to correct for any hydraulic circuit or linkage differences from one side to the other. To correct tracking: 1. Loosen wing nut X. 2. Rotate the tracking adjustment turnbuckle Y to the right to make the machine track to the right.
Page 23 ADJUSTMENTS Hydro Midsize TRACK WIDTH ADJUSTMENT The track width originally set from the factory can be increased an additional 3-1/4" overall by performing the following steps. 1. Loosen wheel lug nuts on both drive tires. 2. Raise rear of unit so that drive tires are off the ground.
Page 24: Belt Replacement
BELT REPLACEMENT Hydro Midsize PTO BELT 1. Rotate idler arm using a 3/8" ratchet or breaker bar and remove belt. CUTTERDECK BELT 1. Remove PTO belt. 2. Rotate idler arm using a 3/8" ratchet or breaker bar and remove belt. 3.
Page 25: Parts Section
BELT REPLACEMENT Hydro Midsize PARTS SECTION...
Page 26 UPPER ENGINE DECK ASSY Hydro Midsize FIGURE 1...
Page 27 UPPER ENGINE DECK ASSY Hydro Midsize FIGURE 1 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4165291 CAP-FUEL GASOLINE 3.5 4165561-1 TANK-FUEL 4165864 VALVE-INLINE FUEL 88042-1 CLAMP-HOSE 3/16 88042N HOSE CLAMP 4162977-001 HOSE,FUEL LINE 6A CUT TO 2" LONG 6B CUT TO 18.5" 6C CUT TO 36.5"...
Page 28 LOWER ENGINE DECK ASSY/CLUTCH Hydro Midsize FIGURE 2...
Page 29 LOWER ENGINE DECK ASSY/CLUTCH Hydro Midsize FIGURE 2 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2721647 PULLEY-4.50E.O.D. 64163-31 WASHER, 25/64 X 1 X 12 2721110 CLUTCH-ELECTRIC 2721331.7 WLDMT-CLUTCH STOP MID 1 2721642 BELT-HA 49.0 2722244 PULLEY- A SECTION 4.50 38304-03 BRG-FLANGED PLASTIC 4121540...
Page 30 DRIVE WHEELS Hydro Midsize FIGURE 3...
Page 31: Drive Wheels
DRIVE WHEELS Hydro Midsize FIGURE 3 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4131068.2 WLDMT-DECK ENG HYDRO 1 2721620 WLDMT-HUB 2721956 ASSY-WHEEL 16 X 7.50 X 8 2 2721956-01 TIRE-16X7.50X8 MLTI TRC 2721956-02 WHEEL W/ DUAL VALVES 64267-01 NUT-HEX FLANGED 1/2-20 8 64025-06 NUT-HEX 3/4-16 2A 2308051...
Page 32 PARKING BRAKE Hydro Midsize FIGURE 4...
Page 33: Parking Brake
PARKING BRAKE Hydro Midsize FIGURE 4 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4131746 S-BRAKE SHAFT WLDMT 33103 SWIVEL 64168-2 COTTER-HAIRPIN.08X1.19 2 64001-6 NUT-HEX JAM 3/8-16 64123-138 BLT-HEX 3/8-16X3-3/4 2188131 SPRING-EXTENSION 64163-17 25/64 X 2 X 11GA WASHR 64171-2 WAVE WASHER 4131072.7 PLATE-BRK SHFT RETNR...
Page 34 START UPPER HANDLE Hydro Midsize FIGURE 5...
Page 35 START UPPER HANDLE Hydro Midsize FIGURE 5 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4166800 S-UP HNDLE W/ LABELS 64018-15 BLT-CRG 5/16-18X1 64229-02 LOCKNUT-NYLON 5/16-18 64152-46 SCREW-SLT HH 10-24X1/2 64123-07 BOLT, 1/4-20X1-1/2 HEX 64229-01 LOCKNUT-NYLON 1/4-20 64163-61 WSHR .81X.406X16GA 4116398 BSHG-IGUS, .50 IDX.13 THK 10 64221-05...
Page 36 TRACTION CONTROLS Hydro Midsize FIGURE 6...
Page 37 TRACTION CONTROLS Hydro Midsize FIGURE 6 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4166800 S-HANDLE UPR RS W/CHK 1 64123-70 BOLT-HEX 3/8-16X1-1/2 4164390.7 HANDLE-LOWER, HYDRO 64123-02 BLT-HEX 3/8-24X1 64006-03 WSHR, 3/8 HELICAL LOCK 2 64163-61 WSHR .81X.406X16GA 64141-4 NUT-WLF 3/8-16 4119746 SPRING-NEUTRAL RETURN 2 64229-03...
Page 38 ELECTRIC START BATTERY Hydro Midsize FIGURE 7...
Page 39 ELECTRIC START BATTERY Hydro Midsize FIGURE 7 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 64229-02 LOCKNUT-NYLON 5/16-18 64163-29 WASHER 128035 COVER-BATTERY 4131068.2 WLDMT-ENGINE DECK 64123-54 BOLT, 5/16-18X3/4 HEX 112386 BOOT-BATTERY TERM POS 1 BATTERY (OBTAIN LOCALLY) 108061-16 CABLE-BTTRY 31.5 BLACK 1 64025-02 NUT-HEX 5/16-18 4115331...
Page 40 HYDRAULICS Hydro Midsize FIGURE 8...
Page 41 HYDRAULICS Hydro Midsize FIGURE 8 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 58026-01 3-WAY CONNECTOR 108029 PLUG, MAGNETIC SERVICEABLE HYDRAULIC O-RINGS 158058-04 FITTING-90 BARB, ADJ. 108205-02 ELBW-MALE 45 8X8 37-ORB 4 88042-04 CLAMP-HOSE 5/8" 2720396 FLTR, 25 MCRN SM CAM 69060-01 FTG-BARB 9/16 X 3/8 ST 69216.7...
Page 42 DECALS Hydro Midsize FIGURE 9...
Page 43 DECALS Hydro Midsize FIGURE 9 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4166695 LABEL-CTRL PNL 2000672 LABEL-PARKING BRAKE 4120215 LABEL-SPEED CONTROL 2000664 LABEL-HYDRAULIC MS EEC 1 2000650 LABEL-IMPORTANT 4166105 LABEL-Z CONTROL 2000655 LABEL-READ OPERATORS EEC 1 2000760 LABEL-DANGER/WARNING 1 2000638 LABEL-ROT PRTS/B-WSHR 2 (LOCATED UNDER BELT COVER)
Page 44 WIRE DIAGRAM-ELECTRIC START Hydro Midsize FIGURE 10...
Page 45 WIRE DIAGRAM-ELECTRIC START Hydro Midsize FIGURE 10 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2721110 CLUTCH-ELECTRIC (INCLUDES ITEM 2) 2720949 ASSY-CLUTCH WIRE 2722325 RELAY-40AMP SEALED 128010 KEY SWITCH 2308094 SWITCH-NCNC DBL POLE 148082-20 FUSE 20 AMP 2721505 SWITCH-PTO 4166693 HARNESS, HYDRO ES (INCLUDES QTY OF 2 OF ITEM 6) 38665...
Page 46 WIRING SCHEMATIC-ELECTRIC START Hydro Midsize FIGURE 11...
Page 47: This Page Left Blank Intentionally
THIS PAGE LEFT BLANK INTENTIONALLY Hydro Midsize...
Page 48 CUTTERDECK MOUNTING Hydro Midsize FIGURE 12...
Page 49 CUTTERDECK MOUNTING Hydro Midsize FIGURE 11 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 64263-018 BLT-FLG HD M12-1.75 X 30 4 64246-04 NUT-WHIZ M12-1.75...
Page 50 HYROGEAR PUMP Hydro Midsize FIGURE 13...
Page 51 HYDROGEAR PUMP Hydro Midsize FIGURE 13 ITEM HYDRO P/N RANSOMES P/N DESCRIPTION 70516 ----- HOUSING KIT *70517 ----- END CAP KIT ^71615 ---- END CAP KIT 50641 ----- STRAIGHT HEADLESS PIN 50969 2721615-01 FLANGE BOLT M8-1.25 X 60 *51232 2721615-02...
Page 52 36" EC SIDE DISCHARGE DECK Hydro Midsize FIGURE 14...
Page 53 36" EC SIDE DISCHARGE DECK Hydro Midsize FIGURE 14 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 112243-02 BLADE 18.00 OFFST 64164-12 KEY-1/4X1/4X1 SQ END 128169 PULLEY, IDLER 5.50 64164-13 1/4X1/4X2 SQ KEY 4163871.7 WLDMT-DECK IDLER 64209-03 SPRING WASHER.67 ID 2306029 S CASTER SUPPORT 64215-12...
Page 54 36" EC REAR DICHARGE DECK Hydro Midsize FIGURE 15...
Page 55 36" EC REAR DISCHARGE DECK Hydro Midsize FIGURE 15 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4166116 S-36 DECK RD W/LABS EC 1 112243-02 BLADE 18.00 OFFST LLFT 2721323 ASSY-SPINDLE SHORT 64163-16 WASHER (SEE FIGURE 5 FOR COMPONENTS) 64229-05 LOCKNUT, 1/2-13 NYLON 2722161 PULLEY-6.75 EOD...
Page 56 BAFFLES Hydro Midsize FIGURE 16...
Page 57 BAFFLES Hydro Midsize FIGURE 16 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 64018-2 BLT-CRG 1/4-20X3/4 64018-3 BLT-CRG 3/8-16X1 64123-50 BOLT-HEX 3/8-16X1 4134343.7 BAFFLE-RIGHT FRONT 64229-01 LOCKNUT-1/4-20 NYLON 64268-03 NUT-FL NYLON LOCK 3/8-16 6 4115864.7 BAFFLE-DISCHARGE 4147035.7 BAFFLE-FRONT DECK...
Page 58 CASTER ASSY Hydro Midsize FIGURE 17...
Page 59 CASTER ASSY Hydro Midsize FIGURE 17 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4115465 ASSY-CASTER 9IN EC (INCLUDES ITEMS 1-3, 7-11 & 13 QTYs LISTED) (NOTE 2 ASSYS REQUIRED PER MACHINE) 64173-04 QUICK PIN 64163-07 1-1/32X1-3/4X1/4 WASH 64163-22 1-1/32X1-3/4X1/2 WASHR 4129801 BUSHING-FLANGED 2306029...
Page 60 SPINDLE ASSEMBLY Hydro Midsize FIGURE 18...
Page 61: Spindle Assembly
SPINDLE ASSEMBLY Hydro Midsize FIGURE 18 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 38348-01 BEARING-SPINDLE SEALED 2 33179-02 SPINDLE-SHORT (USED IN ITEM 8) 33179-01 SPINDLE-LONG (USED IN ITEM 7) 2721096 HOUSING-SPINDLE 6 HOLE 1 64144-38 SNAP-RING 38315 NUT-SPINDLE 2721097 ASSY-SPINDLE LONG (INCLUDES ITEMS 1, 3, 4-6) 2721323...
Page 62 WEIGHTS Hydro Midsize FIGURE 19 REAR DISCHARGE SIDE DISCHARGE...
Page 63 WEIGHTS Hydro Midsize FIGURE 19 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 64123-79 BOLT, 3/8-16X3 1/4HEX (QTY 2 USED ON SIDE DISCHARGE) (QTY 3 USED ON REAR DISCHARGE) 64268-03 NUT-FLG LOCK 3/8-1 (QTY 2 USED ON SIDE DISCHARGE) (QTY 3 USED ON REAR DISCHARGE) 4163960.7 COVER-36 SD WEIGHT (USED ON SIDE DISCHARGE ONLY)
Page 64 Ransomes Jacobsen Limited Ransomes Way Ipswich, England, IP3 9TT...

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