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About running-in of a motorcycle
The first 1000 km operation is very important in the entire service life of
a motorcycle. A correct running-in can guarantee both the longest service life
and the best performance of the vehicle. Proper running-in can polish
machined surfaces to form correct seals and mating surfaces.
Careful and patient running-in can make the motorcycle stable in riding
and optimize performance. It is important not to do any operation which may
overheat engine components.
For specific running-in method, please refer to "Running-in of a new
vehicle".
Please carefully read the manual and strictly observe all instructions or
descriptions.
Special attention should be paid to the contents emphasized with the
terms of "warning" "Precaution" and "note", etc.
Warning...... Concerns personal safety. Ignoring it may result in
accident.
Precaution...... Refers to operational methods that must be followed
or measures that should be taken, so as to prevent damage.
Note... ... Refers to special explanations to make maintenance or
important descriptions more explicit.
The operation manual should be deemed as a permanent document of
the motorcycle. When transfer the vehicle to others, the instruction manual
should also be transferred to the new owner.
Important Cautions
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Table of Contents
Related Manuals for Qingqi QM110GY
Summary of Contents for Qingqi QM110GY
- Page 1 Important Cautions About running-in of a motorcycle The first 1000 km operation is very important in the entire service life of a motorcycle. A correct running-in can guarantee both the longest service life and the best performance of the vehicle. Proper running-in can polish machined surfaces to form correct seals and mating surfaces.
- Page 2 This manual pertains to the following models: QM110GY QM125GY QM125GY-2 QM125GY-2B QM125GY-2C QM200GY...
- Page 3 QM200GY-B QM200GY-B A The instruction manual takes QM200GY as example. There are some differences among various models. For any unconformity between your vehicle and the instruction manual, the real vehicle should prevail...
- Page 4 Foreword Thank you for your choosing QingQi brand GY series motorcycles. In design, development and manufacture this series, our company applies the latest advanced technology and equipment to provide you with a motorcycle that is reliable in performance, unique in design and elegant in appearance.
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Page 5: Table Of Contents
Contents Chapter 1 User Instructions ............... 5 Chapter 2 Installation Position of Parts ............7 Chapter 3 Control Part ................8 Chapter 4 Instructions on Fuel and Engine Oil ......... 15 Chapter 5 Running-in of New Motorcycle ..........16 Chapter 6 Inspection before Riding ............18 Chapter 7 Riding Essentials .............. - Page 6 Instructions on safe motorcycle riding There should be a condition for the motorcycle to serve your well. The condition is paying attention to safety at any time. Therefore, please observe traffic laws and follow the six points below. Wear safety helmet Safe riding starts from wearing a safety helmet.
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Page 7: Chapter 2 Installation Position Of Parts
Chassis number (or VIN code) Engine number Position of metal nameplate Chassis number (or VIN code) and engine number is necessary for registration of your motorcycle. Such numbers are needed with order components or service, to allow the distributor to provide you with better service. - Page 8 Handle bar instrument Clutch lever Left handlebar switch Speedometer Ignition switch Tachometer Right handlebar switch Accelerator grip Front brake lever Rearview mirror Left side view Fuel tank switch Carburetor Gear lever Side stand Right side view Rear brake pedal Kickback start lever Spark plug...
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Page 9: Chapter 3 Control Part
Chapter 3 Control Part lights is damaged, the indicators on the instrument panel and the turning lights may be lit consistently, or may flash fast or slow. Then, timely locate the cause and carry out troubleshooting. Tachometer (4) It shows the engine rotation speed number... - Page 10 ignition switch Dimmer switch (1) When dimmer positions: switch is turned up to " " (high " " (OFF) position All circuits beam) position, the head light is in are disconnected and the key can be high beam and the high beam removed.
- Page 11 signal light OFF. position, the starting circuit is Horn button (4) Press " " button completely cut off and the starter and the horn will sound. motor cannot be started. Do not put Clutch lever (5) To start the engine the switch in this position during or make a gear shifting, press the riding.
- Page 12 To open fuel tank cap, insert the Gear lever key and turn it clockwise. Then, the fuel tank cap can be removed together with the key. To replace the cap, align the arrow on the cap and press the cap, together with the key, into the fuel tank cap hole until a click sound is heard.
- Page 13 QM110GY adopts 4-speed gear avoid sliding of the side stand. It is transmission. The operation is the also advisable to engage the first same as mentioned above.
- Page 14 engine, pull out the enrichment lever. lever to the end For wire type After starting, push the lever to a enrichment carburetor, turn it to the half way and allow the engine to front end. warm up to a proper temperature, Warning before pushing the enrichment lever After using the enrichment...
- Page 15 Fuel switch Note Every time after turning the fuel switch to reserve position, refill the fuel tank immediately to the nearest gas station and return the fuel switch to open position. Tool kit The vehicle is provided with manual fuel valve. There are three positions “...
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Page 16: Chapter 4 Instructions On Fuel And Engine Oil
Chapter 4 Note! Instructions on fuel If ethanol gasoline is exposed to and engine oil water excessively, ethanol may be separated, resulting in decrease of 1. Fuel gasoline octane number. Therefore, ! Warning the storage time should not be too Gasoline is inflammable and long. -
Page 17: Chapter 5 Running-In Of New Motorcycle
10W-30 5W-30 recommended. temperature below -35°C, the following use time, Viscosity grade API SG or higher class 5W-30 lubricant notable brand Tem perature recommended. -2 2 -4 14 50 68 86 Warning: Inferior lubricant may cause API classification irretrievable loss to the engine and High seriously shorten the service life of engine. - Page 18 Change engine speed from time to During running-in period, all engine time to let various engine parts get parts have been run-in and other "bearing" pressure. When parts engaged. Then, all parts should pressure is "unloaded", the engine adjusted, fasteners parts will cool down, helping the tightened, contaminated engine oil fitting of different parts.
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Page 19: Chapter 6 Inspection Before Riding
Chapter 6 Inspection before Riding Before riding, make sure to carefully check the following items. Never ignore the importance of the inspection. Contents Purpose Smooth Steering 2 Free steering handlebar 3 No loose Operate all lamps -- head light, tail light, brake light, Lighting instrument board lighting lamp, turning signal lamps Transmission... -
Page 20: Chapter 7 Riding Essentials
Chapter 7 Riding Essentials Warning If it is the first time for you to drive this type of motorcycle, you are advised to practice on a road away from highways, until you have completely been familiar with the control and operation of the vehicle. Before riding, make sure that the side stand is returned to the uplift position. - Page 21 result in starting difficulty. In this case, do not rotate the accelerator grip, but repeat starting. Starting with the kickback start lever When the battery is over discharged, the engine can be started by using the kickback start lever. Turn the ignition switch to ON position. Forcefully kick the kickback start lever.
- Page 22 To change into a higher speed gear, firstly decelerate a little, release the accelerator and, at the same time, press the clutch lever, shift the gear lever to the next higher speed gear position and release the clutch lever, slightly rotate the accelerator.
- Page 23 Use gear shifting to slow down. Before the motorcycle is stopped, firmly press the clutch lever, shift into neutral gear and observe the neutral indicator to make sure the neutral gear is engaged. Warning The faster the vehicle is driven, the longer the braking distance will be. Be sure to make correct estimation of the distance between you and the vehicle or object in front of you for adequate braking performance.
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Page 24: Chapter 8 Inspection And Maintenance
Chapter 8 Inspection and Maintenance The following table shows the interval of regular maintenance in travel distance or number of months. At the end of an interval, be sure to carry out the specified inspection, lubrication and maintenance. If your motorcycle is used with heavy loads, such as high power riding in a dusty environment, the maintenance should be carried out more frequently. - Page 25 List of Regular Maintenance 1000 4000 8000 Interval: based odometer reading or Number number of months of months *Battery (specific gravity electrolyte) Carburetor Spark plug Gasoline filter Clutch *Valve clearance Air filter *Fuel hose Replace every 4 years Engine oil and oil filter Oil filter screen *Chassis bolt and nut Transmission oil...
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Page 26: Lubrication Table
Lubrication Table Interval Every 6000 km or Every 12000 km or Item 6 months 12 months Accelerator wire Engine oil Clutch wire Engine oil Speedometer wire Grease Drive chain Lubricate every 1000 km *Brake cam shaft grease Accelerator grip grease Brake wire Engine oil Speedometer gear case and... - Page 27 Tools help regular Precaution maintenance, a set of tools is Never damage, clog or alter the provided in the tool box on the rear vent pipe for battery. Please make left side of the vehicle. sure that the vent hose is connected Battery to the vent fitting of battery, with the Battery is...
- Page 28 magnesia. Keep away from reach by Spark plug children. 2. Electrolyte filling Before filling electrolyte, remove battery from the vehicle. Check electrolyte 0. 6 - 0. 8 m m conforms specification requirements. Direction maintenance-free battery: After the first 1000 km and every 3000 km thereafter, clean off any carbon deposit from spark plug electrolyte...
- Page 29 gray or cotton yellow. If a spark plug is very white or even glowing, it Check engine oil level means the spark plug was working in overheated conditions. Replace it with a spark plug of higher caloric value. Precaution Spark plug should not be over tightened to prevent the threads of cylinder head from being damaged.
- Page 30 check if the element is installed Remove drain plug from firmly. strainer cover on the engine bottom Before reinstalling the filter to drain oil. element cover, check Note Be careful not to remove the mistake in installation of the spring neutral gear positioning screwed and gasket of oil filter element.
- Page 31 recommended in "Instructions on counterclockwise to adjust the free fuel and engine oil". play to specified value. After free play adjustment, lift Brake the front wheel off the ground. There are two types of brake Rotate the front wheel to check for for the front and rear brake of the any resistance.
- Page 32 replacement pipe hydraulic oil should not exceed the interval specified in the maintenance Brake lining schedule in the manual. Brake fluid Warning It is harmful if brake fluid is drunk by mistake or contacts the eyes or skin. If it is drunk by mistake, spit it out by force.
- Page 33 Free play Front brake light switch Adjusting nut The switch of front brake light Wearing limit of brake lining is located below the brake lever. The motorcycle is provided Loosen the screw and move the with brake lining wearing limit switch position back and forth to indicator in the rear brake.
- Page 34 Fig. A Limit extension line is in the allowed range If the extension line exceeds the Rear brake light switch is allowed range, as shown in Fig. located at the right side of chassis. B, have the brake components Adjust rear brake light switch as replaced by your distributor.
- Page 35 the chassis. A fuse is provided for all clogged by dust, the output power the electrical system. In case of any may reduce and the intake resistance trouble to electrical system, check may increase; The fuel consumption the fuse first. If the fuse is blown out, will also increase.
- Page 36 increased. Cleaning of paper filter element Cleaning method is as follows: 1 Remove the left side guard board. Clean the foam type filter as Remove the tensioning band follows: screw of air filter connector. Pull out the intake pipe and separate it from the filter.
- Page 37 important to engine service life. be carried out while the engine is fully warmed up. Carburetor Adjustment of accelerator wire A stable carburetor is the basis of guaranteeing the engine performance. Before leaving the factory, carburetor has been adjusted best condition.
- Page 38 measured at clutch lever should be 4 mm. If the clutch wire clearance is found incorrect, carry out adjustment as follows. Adjustment of drive chain Adjusting bolt Locking nut Mark Rear wheel shaft nut To adjust: Park the motorcycle with central stand.
- Page 39 time, to ensure maximal safety and long life. Tire pressure A low tire pressure may intensify tire wearing and badly 20-30 mm affect riding stability, causing difficulties in turning. But, a too high tire pressure may reduce the Precaution contact area between tires and road The open end of drive chain surface, causing wheel-slip and even connection clip should point away...
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Page 40: Chapter 9 Measures To Reduce Pollution
Warning Problems may happen if no standard tire is used. You are sincerely recommended standard tire. Correct tire inflation pressure is Chapter 9 very important for normal vehicle Measures to Reduce performance riding safety. Check the tire wear and inflation Pollution pressure from time to time. -
Page 41: Chapter 10 Troubleshooting
keep away from any flame or heat source. Smoking is strictly prohibited during fuel system checking. Carry out the work in a spacious place. Remove spark plug and connect Chapter 10 it with the high voltage cable. Troubleshooting Turn the ignition switch to ON position engine If the engine cannot be started,... - Page 42 any person suffering from heart diseases should not do the check. Engine shutdown Check the fuel volume in fuel tank. Check sparks of ignition system. Check no-load operation of the engine. Note Before any troubleshooting, it is advisable to consult with your distributor advance.
- Page 43 -42-...
- Page 44 Table of Engine Troubleshooting Trouble Cause Remedy No fuel in fuel tank Refueling Fuel tank valve not opened Open the valve Fuel tank valve clogged Clean fuel tank and fuel tank No fuel in Float chamber needle valve valve hole clogged Disassemble clean carburetor...
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Page 45: Chapter 11 Storage Method
Chapter 11 Storage Method If the motorcycle is not used for a long time in winter or other seasons, it is necessary to carry out special maintenance with appropriate materials, equipment and techniques. Motorcycle When a motorcycle is not used for a long time, make preparation before storage: Wash the motorcycle, park it with the central stand on a solid and flat ground and prevent it from rolling. - Page 46 sounding and no flashing turning signal light. Then, immediately recharge the battery for 15-20 hours. Note that, storing a low battery for a long time may cause battery damage. When a battery has whitened plate electrodes, low power or low fluid level below the lower limit, and cannot restore the performance after a long time storage even after recharging, it means the service life has been terminated.
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Page 47: Chapter 12 Circuit Diagram
Chapter 12 Circuit Diagram -46-... - Page 48 All information, descriptions pictures and specifications in the manual are the latest before publishing. Owing to improvement or other changes, the contents of the manual may differ from actual conditions. Jinan QingQi Motorcycle Inc. reserves the right of modification at any time.
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