Sea Ray 44 Sedan Bridge Owner's Manual
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Sea Ray 44 Sedan Bridge Owner's Manual

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Congratulations on becoming the new owner of the
world's most prestigious yacht. We at Sea Ray
Boats, Inc. welcome you into our worldwide and ever-
expanding family of boating enthusiasts.
The Owner's Manual Packet, to be kept on board your
Sea Ray, gives you important information on all the
features of your Sea Ray, for years of trouble-free
boating take the time to carefully review the information
in your Owner's Manual Packet and really get to know
your boat. Have everyone who will operate your
yacht read this manual.
The Owner's Manual Packet contains the following:
•
Owner's Manual
The Owner's Manual gives you important operating
and safety information, as well as reminding you about
your responsibilities as a boat owner/operator.
44 Sedan Bridge (455 Sedan Bridge)
W
ELCOME
44 Sedan Bridge
International • 455 Sedan Bridge
•
Original Equipment Manufacturer (OEM)
®
Information
This section of your Owner's Manual Packet contains
information from the manufacturers of equipment
installed on your boat. Examples include the engine,
engine control and steering system. Throughout the
Owner's Manual you will be referred to information
provided by manufacturers of specific systems.
Because your purchase represents a substantial
investment, we know you will want to take the
necessary measures to protect its value. We have
outlined a program for proper operation, periodic
maintenance and safety inspections. We urge you to
follow these recommendations. If you have questions
which are not fully covered by the Owner's Manual
Packet, please consult your authorized dealer for
assistance.
Thank You For Selecting A Sea Ray
Bon Voyage
®
®
!
i

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Summary of Contents for Sea Ray 44 Sedan Bridge

  • Page 1 The Owner’s Manual Packet, to be kept on board your installed on your boat. Examples include the engine, Sea Ray, gives you important information on all the engine control and steering system. Throughout the features of your Sea Ray, for years of trouble-free Owner’s Manual you will be referred to information...
  • Page 2 44 Sedan Bridge (455 Sedan Bridge)

  • Page 3: Ntroduction

    ® • Canadian Power and Sail Squadrons the warranty information card in your packet and is repeated on the next page. • Red cross • State Boating Offices • Yacht Club 44 Sedan Bridge (455 Sedan Bridge)

  • Page 4: Hull Identification Number (Hin)

    States Coast Guard who has authority to enforce these 1. Discuss any warranty-related problems directly laws on boat manufacturers that sell products in the United States. Sea Ray ensures that all of its products with the service manager of the dealership or your comply with these laws.

  • Page 5: Contact Phone Numbers & Internet Addresses

    Internet ......www.boatus.com/foundation/ Sea Ray Boats USA Phone ..........1-800-SRBOATS Fax ............1-314-213-7878 Canadian Coast Guard Canadian Coast Guard Internet ..........www.searay.com Phone ........... 1-800-267-6687 Sea Ray Boats International ....1-314-216-3333 Internet ......www.ccg.gcc.gc.ca/main_e.htm 44 Sedan Bridge (455 Sedan Bridge)
  • Page 6 Thank you for your decision to buy a Sea Ray. The Sea Ray Express Limited Transferable Warranty is subject to change at any time at Sea Ray’s discretion. The information contained herein is general information about the Limited Warranty for the owner’s general knowledge, but does not alter or amend the terms of the Limited Warranty.

  • Page 7: Table Of Contents

    Function Table ........2.23 14. Water Sports ............1.10 H. Smartcraft ............ 2.24 A. Swimming ............ 1.10 I. Sea Ray Navigator (SRN) (Optional) ....2.24 B. Skiing ............1.10 11. Navigation and Anchor Lights ......2.25 C. Diving ............1.11 A.
  • Page 8 C. Shore Power Operation ......... 6.16 A. Foreign Object Interferring With D. Isolation Transformer ........6.16 Propeller Action ..........4.11 13. Generator ............6.17 B. Bent Propeller and/or Shaft ......4.11 A. Generator Operation ........6.17 44 Sedan Bridge (455 Sedan Bridge) viii...
  • Page 9 Engine ............8.10 10. Automatic Fire Extinquisher ........ 7.13 Starting the Engine ........8.10 A. Fire Extinguisher Indicator ......7.13 C. While Underway ........... 8.11 B. Manual Fire Extinguishing System ....7.13 General ............8.11 44 Sedan Bridge (455 Sedan Bridge)
  • Page 10 Boats, Inc. reserves the right to make changes at any time, without notice, in the colors, equipment, specifications, materials and prices of all models, or to discontinue models. Should changes in production models be made, Sea Ray is not ®...

  • Page 11: Safety

    Replace any label which becomes illegible. Replacement safety labels can be obtained by • Being aware of your passenger’s safety at all calling your dealer or Sea Ray at 1-800- times; and SRBOATS for information on how to contact the •...

  • Page 12: Legally Mandated Minimum Reguired Equipment

    Store pyrotechnic signals in a well-marked waterproof container in a dry location. EQUIRED QUIPMENT Consult your national boating law enforcement Other: Your Sea Ray is equipped with the required agency. navigation lights, engine exhaust and ventilation systems. The following equipment is the minimum required by the U.S.

  • Page 13: Carbon Monoxide

    IN CONFINED SPACES. BLOCKING HULL EXHAUSTS. OPERATING AT SLOW SPEED OR DEAD IN THE WATER. LLUSTRATION LLUSTRATION OPERATING WITH THE BOW HIGH. LLUSTRATION USING CANVAS CURTAINS. WINDS BLOWING EXHAUST TOWARD LLUSTRATION GOOD VENTILATION. LLUSTRATION BOAT OCCUPANTS. 44 Sedan Bridge (455 Sedan Bridge)

  • Page 14: Carbon Monoxide Monitors

    CO. When there is a buildup of CO, the monitor will alert the occupants by a flashing DANGER light and alarm. The CO monitors are wired through a fuse block behind the DC distribution panel. 44 Sedan Bridge (455 Sedan Bridge)

  • Page 15: Pfd Classifications

    Before purchasing PFDs, ensure that there is an attached tag indicating they are approved by the • Waterproof flashlight(s) U.S. Coast Guard or by your national boating law • Extra batteries for flashlights and portable enforcement agency. electronic devices 44 Sedan Bridge (455 Sedan Bridge)

  • Page 16: Impaired Operation

    CATEGORY Use common sense and sound judgement when placing equipment and/or passengers in your boat. The number of people on board must be reduced if you go out in poor weather and rough water. 44 Sedan Bridge (455 Sedan Bridge)

  • Page 17: Power Capacity

    The boat operator must keep his or her attention (RPM). focused not only on what’s ahead but what’s on the left, right and behind the boat. 44 Sedan Bridge (455 Sedan Bridge)

  • Page 18: General Considerations

    Boat may be used for extended ocean • Watch your wake. It can capsize a small voyages. boat or damage moored boats or other property. You are responsible for damage caused by your wake. 44 Sedan Bridge (455 Sedan Bridge)

  • Page 19: Offshore

    If you are in an unfamiliar area without knowledge • Have everyone wear a personal flotation device. of the hazards, proceed very slowly and have someone watch for hazards. 44 Sedan Bridge (455 Sedan Bridge)

  • Page 20: Water Sports

    Make sure boat’s engines are turned off before allowing people to swim anywhere near your boat. Shut the engine OFF and remove the key from the ignition switch so that nobody will accidentally start the engine while swimmers are nearby. 44 Sedan Bridge (455 Sedan Bridge) 1.10...

  • Page 21: Diving

    Water rescue consists of three . 1.11.1) WHITE steps: returning to the victim, making contact with the victim, and getting the victim back on board. SPORT DIVER’S CODE ALPHA FLAG FLAG 44 Sedan Bridge (455 Sedan Bridge) 1.11...

  • Page 22: Fire

    Slow down or stop to reduce water intake, more than a few minutes. If the fire cannot be unless maintaining speed will keep the hole extinguished within a few minutes, abandon the above water. boat. • Switch on bilge pumps. 44 Sedan Bridge (455 Sedan Bridge) 1.12...

  • Page 23: Grounding

    1. Ministere De La Mer - France AILURE 2. Registro Italiano Navale - Italy If the drive train fails, or controls or steering do not respond properly at all: 3. Det Norske Veritas - Norway 44 Sedan Bridge (455 Sedan Bridge) 1.13...

  • Page 24: Nautical Terms

    Fathom – six feet. Windward – toward the direction from which the wind is blowing. Fenders – rope or plastic pieces hung over the side to protect the hull from chafing. 44 Sedan Bridge (455 Sedan Bridge) 1.14...

  • Page 25: Enviromental Considerations

    Never pump contaminated bilge Do not place facial tissues, paper towels or sanitary overboard. Help protect your waters. napkins in head. Such material can damage the waste disposal system and the environment. 44 Sedan Bridge (455 Sedan Bridge) 1.15 Name:...

  • Page 26: Excessive Noise

    Each power boat operator is responsible for injury or damage caused by the boat’s wake. Be alert for No Wake markers. Be especially careful in confined areas such as channels or marinas. Observe “no wake” warnings. 44 Sedan Bridge (455 Sedan Bridge) 1.16...
  • Page 27 BOW DOWN ISO 40 ISO 43 ISO 44 ISO 45 ISO 41 ISO 42 LIFT POINT WARNING OR PROPER NO OPEN FLAME ELECTRICAL FIRE RISK PROPELLER LIFT POINT LOCATION OF NO SMOKING HAZARD SLING 44 Sedan Bridge (455 Sedan Bridge) 1.17...
  • Page 28 MATERIALS THAT FLOAT washbasin, and does not in- clude drainage from toilets, 12 TO 25 MILES urinals, hospitals, and cargo spaces. PLASTICS BEHIND GALLEY CABINET DOOR 44 Sedan Bridge (455 Sedan Bridge) 1.18...

  • Page 29: Warning Label Locations

    CALIFORNIA RESIDENTS ONLY THE ABOVE WARNING IS ATTACHED TO THE STEERING WHEEL PRIOR TO DELIVERY OF ANY BOATS SOLD IN THE STATE OF CALIFORNIA IN ACCORDANCE WITH CALIFORNIA HEALTH & SAFETY CODE §§ 25249.5-.13: 44 Sedan Bridge(455 Sedan Bridge) 1. 19...
  • Page 30 12VDC - 15A MAX AND EXHAUST FAN ON WHILE TURN OFF COFFEE MAKER BEFORE CLOSING DOOR APPLIANCES ARE IN USE. MRP# 324756 SR-47 MRP 1640176 SR-278 MRP 852616 SR-134 INSIDE CABINET INSIDE CABINET 1. 20 44 Sedan Bridge (455 Sedan Bridge)
  • Page 31 FUEL TANKS FOR LEAKS OR • SERVICE WEEKLY CORROSION AT LEAST ANNUALLY. MRP 914341 SR-139 • REPLACE COVER WHILE UNDER WAY MRP # 852632 SR-151 TYPICAL ON TOP OF ALL BATTERIES ON ALL BATTERY COVERS 44 Sedan Bridge(455 Sedan Bridge) 1. 21...
  • Page 32 This page intentionally left blank. 1. 22 44 Sedan Bridge (455 Sedan Bridge)

  • Page 33: Ection Eneral Oat Rrangement

    Fuel and water tanks should preferably be empty, especially if of large capacity. 44 DB ROPER IFTING AND TORAGE OF THE . 2.1.2) SLING STRAPS SLING TAG SLING TAG 8’ 1” 44 Sedan Bridge (455 Sedan Bridge)

  • Page 34: Supporting The Boat

    All passengers must be prepared for rapid boat movement and be able to hold on to prevent loss of balance. 44 Sedan Bridge (455 Sedan Bridge)

  • Page 35: Passenger Location

    1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 44 Sedan Bridge (455 Sedan Bridge)
  • Page 36 Keel to top of bow rail ------- 10’ 3 1/8” 4.43m Fuel Capacity (gal.) ------- 350 1,325 (liters) Water Capacity (gal.) ---- 120 454.2 (liters) Holding Tank (gal.) -------- 40 151.4 (liters) Dead Rise ------------------- 18.5 18.5 44 Sedan Bridge (455 Sedan Bridge)

  • Page 37: General Deck Layout

    FUEL CROSSOVER BOARD WITH GENERATOR GAUGES BRIDGE STEPS BRIDGE COMPANION SEAT FRESH WATER FILL PORT NAV LIGHT PORT BOW STORAGE LOCKER WINDLASS FOOT SWITCHES SPOTLIGHT 1 2 3 4 5 1 2 3 4 5 44 Sedan Bridge (455 Sedan Bridge)

  • Page 38: Cabin Layout

    GALLEY STEPS (LIFT FOR UTILITY ROOM ACCESS) GUEST SHOWER GUEST VANITY GUEST HEAD MASTER STATEROOM ENTERTAINMENT UNIT GUEST STATEROOM HANGING CLOSET GUEST STATEROOM BUNKS (CONVERTIBLE TO KING SIZE BED) GUEST STATEROOM (LOWER LEVEL, BELOW DINETTE AREA) 44 Sedan Bridge (455 Sedan Bridge)
  • Page 39 SEA RAY NAVIGATOR (OPTIONAL) THROTTLE/SHIFT CONTROL NOTE: OPTIONAL LOWER CONTROL STATION REPLACES STANDARD DINETTE AREA NOTE: ELECTRONICS ARE SUBJECT TO CHANGES IN LOCATION AND EQUIPMENT WITHOUT NOTICE. THIS INFORMATION WAS CORRECT AT TIME OF PRINTING. 44 Sedan Bridge (455 Sedan Bridge)

  • Page 40: Control Station Gauge And Switch Layout

    TATION AUGE ANEL MARTCRAFT YSTEM . 2.8.2) PORT ENGINE MULTIGAUGE STARBOARD ENGINE MULTIGAUGE FIRE INDICATOR AND OVERRIDE SWITCH PORT ENGINE TACHOMETER STEREO REMOTE SMART CRAFT SYSTEM VIEW ENGINE SYNCHRONIZER GAUGE (OPTIONAL) STARBOARD ENGINE TACHOMETER 44 Sedan Bridge (455 Sedan Bridge)
  • Page 41 SEA RAY NAVIGATOR (OPTIONAL) STEREO REMOTE STARBOARD ENGINE TACHOMETER ENGINE SYNCRONIZATION GAUGE (OPTIONAL) PTIONAL OWER ONTROL TATION AUGE ANEL . 2.9.2) PORT ENGINE MULTIGAUGE STARBOARD ENGINE TACHOMETER PORT ENGINE TACHOMETER STARBOARD ENGINE MULTIGAUGE ENGINE SYNCRONIZATION GAUGE (OPTIONAL) 44 Sedan Bridge (455 Sedan Bridge)
  • Page 42 ENGINE BILGE STOP START/RUN START/RUN STOP START SYNC BLOWERS HORN PLATFORM WINDLASS BILGE PUMPS THRUSTER MAIN CONTROL ACCY MAIN 24V MAIN ACCY LIGHTS WIPERS WINDSHIELD ANCHOR DIMMER RUNNING SPOTLIGHT ON/OFF/INT LOW/MED/HI WASHER ACCY 2.10 44 Sedan Bridge (455 Sedan Bridge)

  • Page 43: Spoiler

    CRUISE 2 START STOP CHECK STOP CHECK ENGINE ENGINE ENGINE ENGINE 7. S POILER POILER . 2.11.2) GPS ANTENNA SEA RAY NAVIGATOR GPS ANTENNA (OPTIONAL) RADAR TV ANTENNA MAST LIGHT VHF ANTENNA STEREO SPEAKER 44 Sedan Bridge (455 Sedan Bridge) 2.11...

  • Page 44: Function And Location Of Through-Hull Fittings And Cutouts

    GUEST HEAD SINK SALON FLOOR DRAIN DRAIN BOW THRUSTER LINER HATCH DRAIN (OPTIONAL) WATER TANK VENT ENGINE EXHAUST BYPASS GUEST HEAD VENT HOLDING TANK VENT AFT BILGE PUMP A/C DISCHARGE FUEL TANK VENT 2.12 44 Sedan Bridge (455 Sedan Bridge)
  • Page 45 ENGINE RAW WATER PICKUP STARBOARD ENGINE EXHAUST WASTE DISCHARGE (OPTIONAL) TRANSDUCER A/C PICKUP GENERATOR PICKUP TRIDATA (OPTIONAL) STARBOARD RUDDER POST PORT ENGINE SHAFT LOG TUBE STARBOARD ENGINE SHAFT LOG TUBE PORT RUDDER POST 44 Sedan Bridge (455 Sedan Bridge) 2.13...

  • Page 46: Major Controls

    DO NOT use an gears only with engines idling. abrasive compound. NGINE HIFT AND HROTTLE UNCTIONS . 2.14.1) STBD PORT PORT STBD FORWARD FULL THROTTLE NEUTRAL VARIABLE REVERSE IDLE ENGINE THROTTLES ENGINE GEARSHIFTS 2.14 44 Sedan Bridge (455 Sedan Bridge)

  • Page 47: Engine Synchronizers(Optional)

    1. ENGINE SYNC: The engine syncronization NGINE YNCHRONIZER PEATION feature is used to electronically control the speed 1. Have both engines running and advance speed of both engines using one throttle lever. slightly above idle. 44 Sedan Bridge (455 Sedan Bridge) 2.15...
  • Page 48 REFER TO OWNER’S MANUAL PACKET FOR system such as B-series and C-series engines. INSTRUCTIONS AND WARRANTY INFORMATION. 2. STOP ENGINE: The STOP ENGINE light is a red lamp which indicates that the engine needs 2.16 44 Sedan Bridge (455 Sedan Bridge)

  • Page 49: Optional Lower Control Station Gear Shift And Throttle Control

    PORT TRIM PLANE RESERVOIR FILL TRIM TAB PUMP E. H YDRAULIC The trim tabs on your Sea Ray are operated with ® a rocker type momentary switch at the control station. They are protected by a circuit breaker on the control station breaker panel which must be ON to use the trim tabs .
  • Page 50 Adjusting one trim tab INSTRUCTIONS AND WARRANTY INFORMATION. more than the other will adjust list caused by improper equipment storage, too many people on one side or a strong cross wind. 2.18 44 Sedan Bridge (455 Sedan Bridge)

  • Page 51: Important Gauges

    44 Sedan Bridge (455 Sedan Bridge) 2.19...

  • Page 52: Hourmeter

    When engines are not under load and running the generator. in neutral gear, they will tend to surge and indicate out of synchronization very easily. REFER TO YOUR ENGINE OPERATOR’S MANUAL FOR PROPER GAUGE READING. 2.20 44 Sedan Bridge (455 Sedan Bridge)

  • Page 53: Magnetic Compass

    An occasional treatment with paste wax will help preserve the dome surface. AUDIBLE RESET ALARM SELECT REFER TO OWNER’S MANUAL PACKET FOR INSTRUCTIONS AND WARRANTY INFORMATION. 44 Sedan Bridge (455 Sedan Bridge) 2.21...
  • Page 54 The Alarm Select is active only during multiple describes the function and shows how it is alarms. For example, if the engine oil pressure, displayed on the DCM. forward emergency pump and transmission 2.22 44 Sedan Bridge (455 Sedan Bridge)

  • Page 55: Display Control Module (Dcm) Function Table

    Engine Malfunction, Exhaust Too Hot PORT (OR STBD) ENGINE ALARM EXHAUST TEMPERATURE Generator Alarm * Generator Oil Pressure is Low GENERATOR ALARM Generator Stopped Running (No Second Line Reading) * Function has an audible alarm 44 Sedan Bridge (455 Sedan Bridge) 2.23...

  • Page 56: Smartcraft

    REFER TO THE SMARTCRAFT SYSTEM VIEW conditions the power switch on the SRN power OWNER’S MANUAL IN THE OWNER’S PACKET FOR supply under the helm should be left in the ON ALL SMARTCRAFT OPERATING INSTRUCTIONS. position. 2.24 44 Sedan Bridge (455 Sedan Bridge)

  • Page 57: Console Dimmer

    With Smart Craft installed, gauge lighting will be controlled by the system view display. 44 Sedan Bridge (455 Sedan Bridge) 2.25...
  • Page 58 SALON LIGHTS INDIRECT LIGHTS BILGE LIGHTS COCKPIT LIGHTS INDIRECT LIGHTS COMPANIONWAY LIGHTS INDIRECT LIGHTS SWIVEL LIGHTS INDIRECT LIGHTS STATEROOM LIGHTS VALANCE LIGHTS INDIRECT LIGHTS STATEROOM LIGHTS CABIN AC & DC POWER DISTRIBUTION PANELS 2.26 44 Sedan Bridge (455 Sedan Bridge)

  • Page 59: Switch & Receptacle Layout

    ECEPTACLES . 2.27.1) RESIDUAL CURRENT CIRCUIT BREAKER (EUROPEAN OPTION ONLY) 12 VOLT RECEPTACLE TELEPHONE PLUG FIRE EXTINGUISHER MANUAL PULL CARBON MONOXIDE MONITOR VACUUM INLET 120V RECEPTACLE 220V RECEPTACLE (EUROPEAN OPTION ONLY) PORT STATEROOM 44 Sedan Bridge (455 Sedan Bridge) 2.27...
  • Page 60 HALOGEN 12V 10W BI-PRONG COCKPIT OVERHEAD LIGHT BULB REPLACEMENT HALOGEN 12V 10W BI-PRONG STORAGE LIGHT BULB REPLACEMENT BULB#CEC1141 GALLEY AREA INDIRECT LIGHTING 12V BULBS ARE NOT REPLACEABLE. MUST REPLACE STRING OF LIGHTS STEP LIGHT 2.28 44 Sedan Bridge (455 Sedan Bridge)

  • Page 61: Lighting Layout

    BULB REPLACEMENT BULB#CEC1141 BRIDGE SIDE NAV. LIGHT BULB REPLACEMENT BULB #70DP/67DP2 COCKPIT & ENGINE ROOM LIGHTING MAST NAV. LIGHT SALON ENGINE HATCHES BULB REPLACEMENT FUSE TYPE BULB 12V10WPERKO #70 COCKPIT ENGINE ROOM HATCH 44 Sedan Bridge (455 Sedan Bridge) 2.29...
  • Page 62 2 • G ECTION ENERAL RRANGEMENT THIS PAGE LEFT INTENTIONALLY BLANK 2.30 44 Sedan Bridge (455 Sedan Bridge)

  • Page 63: Preparing To Depart

    SING 9. Seacocks - Open (handle parallel to hose). 1. P REPARING TO EPART As the owner/operator of a Sea Ray yacht, you ® NGINE are responsible for the safe operation of your boat 1. Fuel - Be sure that you have sufficient and the safety of your passengers.

  • Page 64: Returning To Port

    NEUTRAL and IDLE positions. 2. Battery Switches - In the OFF position. 2. Tachometers - Idle the engines for five (5) minutes to cool down. 3. Fuel Valves - Closed (handle perpendicular to hose). 44 Sedan Bridge (455 Sedan Bridge)

  • Page 65: Fueling The Boat

    OARDING • DO NOT overload the boat. Refer to builder’s • Know your fuel capacity and consumption. plate located at the helm (See Figure 1.6.1). Record the amount of fuel used since your last 44 Sedan Bridge (455 Sedan Bridge)

  • Page 66: Personal Flotation Devices (Pfd)

    This is especially true in colder waters, below possibility of buildup and inhaling of carbon F, where survival time, before hypothermia monoxide. sets in, is measured in minutes. 44 Sedan Bridge (455 Sedan Bridge)
  • Page 67 PSI/kP NOTE: Ignition switches on the control station must engine is cold, run for a short be in the RUN position. period of time at fast idle speed that does not exceed 1500 RPM. 44 Sedan Bridge (455 Sedan Bridge)

  • Page 68: Shifting To Drive The Boat

    Shift only when engine is at IDLE. NOTE: Refer to your engine Owner’s Manual to Reversing at high speeds can cause flooding/ operate the throttle arm by hand for maintenance. swamping due to water being pushed over the transom. 44 Sedan Bridge (455 Sedan Bridge)
  • Page 69 Reversing at high speeds can cause flooding/ transmission. swamping due to water being pushed over the transom. Hydraulic controls FORWARD and REVERSE positions should always be in full travel extremes in either direction for positive engagement and minimum wear. 44 Sedan Bridge (455 Sedan Bridge)
  • Page 70 Station has command AINTENANCE The clutch and throttle lever bodies are made of anodized aluminum. To clean them, a warm soapy water solution should be used. DO NOT use an abrasive compound. 44 Sedan Bridge (455 Sedan Bridge)
  • Page 71 INSTRUCTIONS AND WARRANTY INFORMATION. selector switch at the Mathers control station allows ® the operator to select TROLL or NON-TROLL. When TROLL is selected, the system commands clutch direction, engine speed and trolling valve position. 44 Sedan Bridge (455 Sedan Bridge)

  • Page 72: Stopping The Engine

    Make sure the MAIN GENERATOR breaker is OFF and there is no load on the generator before starting it. (Remote control switches are located on the main distribution panel or local switches on the generator.) 44 Sedan Bridge (455 Sedan Bridge) 3.10...
  • Page 73 PREHEAT/ PREHEAT/ STATUS STATUS STOP/ PRIME STOP/ PRIME SEE OWNERS MANUAL FOR SEE OWNERS MANUAL FOR OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS REFER TO THE GENERATOR MANUAL FOR YOUR BOAT IN THE OWNER’S MANUAL PACKET. 44 Sedan Bridge (455 Sedan Bridge) 3.11...

  • Page 74: Shore Power

    The use of extension shore power cords is not boat receptacle to recommended. Excessive power cord extensions can cause a voltage drop and may prevent some prevent accidental electronic devices from operating correctly. unplugging. 6. Turn ON Dock Breaker. TRANSOM 44 Sedan Bridge (455 Sedan Bridge) 3.12...
  • Page 75 PUMP RELAY CONDITIONER SALON AIR MASTER STATEROOM CONDITIONER AIR CONDITIONER age. BOW THRUSTER BATTERY CHARGER COCKPIT AIR CONDITIONER WASHER/DRYER ACCESSORY (120 Volt System: 110V to 125V) (220 Volt System: 205V to 230V) (International) 44 Sedan Bridge (455 Sedan Bridge) 3.13...

  • Page 76: Shifting From Shore Power To Generator Power

    A soiled cable can be cleaned with grease-cutting spray your cord ends with moisture repellant before household detergent. A periodic application of vinyl using and before storing the cord. protector will help both ends and cable maintain their original appearance. 44 Sedan Bridge (455 Sedan Bridge) 3.14...

  • Page 77: Hydraulic Steering System

    An oil reservoir located on the aft component board in the bilge allows easy fill and assists the in-line cooler in cooling the hydraulic oil. An in-line oil filter helps to protect the steering system components against contaminants. 44 Sedan Bridge (455 Sedan Bridge) 3.15...

  • Page 78: Anchoring

    WINDLASS FOOT PEDALS securely. SAFETY LANYARD ANCHOR CHUTE NCHORING . 3.16.1) BOW HEIGHT RODE ANCHOR WATER DEPTH RODE LENGTH = (BOW HEIGHT + WATER DEPTH) X SCOPE RIPLINE RRANGEMENT . 3.16.2) FLOAT TRIPLINE ANCHOR RODE 44 Sedan Bridge (455 Sedan Bridge) 3.16...

  • Page 79: Anchoring

    Secure rode to both the anchor and the boat. • The line should be just long enough to reach the surface of the water, allowing for tides. • Stop completely before lowering anchor. 44 Sedan Bridge (455 Sedan Bridge) 3.17...

  • Page 80: A Final Word

    WASHER ACCY INDLASS WITH AFETY ANYARD . 3.18.1) B. T PERATE FROM THE • Make sure that the safety lanyard and/or chain WINDLASS stop are removed from the anchor chain. SAFETY LANYARD ANCHOR 44 Sedan Bridge (455 Sedan Bridge) 3.18...

  • Page 81: To Operate Manually

    REFER TO WINDLASS OPERATOR’S MANUAL IN grease. YOUR OWNER’S PACKET FOR DETAILED OPERATING INSTRUCTIONS. It is recommended at least once a year to 44 Sedan Bridge (455 Sedan Bridge) 3.19...

  • Page 82: Bow Thruster (Optional)

    When the thermal breaker is activated the thruster motor will not operate and must be allowed to cool down for normal operation. REFER TO OWNER’S MANUAL PACKET FOR INSTRUCTIONS AND WARRANTY INFORMATION. 44 Sedan Bridge (455 Sedan Bridge) 3.20...

  • Page 83: Ection Bilge Nd Nderwater Gear

    Should the high water HIGH WATER BILGE PUMP alarms become activated, immediate attention CHECK VALVE to the area indicated on the systems monitor HIGH WATER FLOAT panel is required. SWITCH 44 Sedan Bridge (455 Sedan bridge)

  • Page 84: Bilge Blowers

    To clean the pump strainer, depress the lock tabs on both sides of the pump and lift the pump motor. AFT COMPONENT BOARD 44 Sedan Bridge (455 Sedan bridge)

  • Page 85: Engines

    TIMES ON 12VDC LINE FEEDS, CIRCUIT BREAKER IS LOCATED IN 34°F (-37°C), for proper coverage. To find engine MAIN DISCONNECT ENCLOSURE. TURN OFF POWER PRIOR TO SERVICING PANEL. coolant requirements for the specific engine 44 Sedan Bridge (455 Sedan bridge)

  • Page 86: Engine Gauge Package

    Make sure water is flowing from the exhaust outlets while the ISOLATOR (DIESEL ENGINE) engines are operating. Prior to every boat use, PLASTIC COVERS examine the exhaust system fittings to ensure ESNA NUTS tightness. 44 Sedan Bridge (455 Sedan bridge)

  • Page 87: Operating Instructions

    Turn the pump on (switch position indicates the inboard port stringer, center of the port engine, direction of flow) and pump the old oil into simplifies changing the oil in the engines and containers to be disposed of properly. 44 Sedan Bridge (455 Sedan bridge)

  • Page 88: Underwater Gear

    For example, a propeller with a 12-inch pitch, when serviced. Check oil level and adjust if rotated 360° would, theoretically, advance 12 inches necessary. through the water. Actually, no propeller applied to any boat is 100% efficient. No 12-inch pitch blade 44 Sedan Bridge (455 Sedan bridge)
  • Page 89 Inspect the key. It must be chamfered so that edge, and it should be corrected by reconditioning the corners of the key do not touch the keyway the propeller or by replacement. fillets. 44 Sedan Bridge (455 Sedan bridge)
  • Page 90 Install the large bronze prop nut on the propeller shaft and seat the propeller with the correct torque (see table, next column). Install the jam nut and torque to 100 ft. lbs. Install the cotter pin. 44 Sedan Bridge (455 Sedan bridge)

  • Page 91: Shafts

    ™ & S HAFT TRONG SSEMBLY . 4.9.2) HOSE CLAMPS TO OPPOSITE STAINLESS STEEL SHAFT LOG ENGINES SHAFT BANDS WATER INJECTION HULL SEAL FITTING FLEXIBLE HOSE STRONG SEAL CARRIER SEAL KIT 44 Sedan Bridge (455 Sedan bridge)

  • Page 92: Carrier Seal Kit

    8. Remove the Carrier Seal Kit housing from The following are some conditions which may cause the shaft. Re-install the retaining ring into its vibrations. groove in the Strong Seal™ housing. 4.10 44 Sedan Bridge (455 Sedan bridge)

  • Page 93: Propeller Action

    JAM NUT PACKING E. E RUDDER POST NGINE ITTING TRUCTURE RUDDER STUFFING Engines are flexibly mounted to reduce transmission of vibration to the hull structure. If some part of the engine, 4.11 44 Sedan Bridge (455 Sedan bridge)

  • Page 94: Seacocks & Strainers

    Check that rudder arms are tight and free of play. Ensure The seacock body should be inspected and that fluid resevoir is up to level. Sea Ray ® lubricated annually. recommends Sea Star hydraulic steering fluid or Dextron 3 auto transmission fluid for the steering system.
  • Page 95 BOW THRUSTER BATTERIES (OPTIONAL) TRIM TAB PUMP PORT BILGE BLOWER OIL BOTTLES COCKPIT WASHDOWN PORT ENGINE FUEL FILTER ISOLATION TRANSFORMERS GENERATOR FUEL FILTER PORT ENGINE EXHAUST WATER HEATER VENT PORT FUEL TANK SMARTCRAFT RUDDER SENSOR 4.13 44 Sedan Bridge (455 Sedan bridge)

  • Page 96: Bilge Layout

    . 4.14.1) FORWARD A/C UNIT WATER PUMP SHOWER SUMP VACUUM CLEANER FORWARD STATEROOM HEAD WATER TANK FORWARD STATEROOM HEAD BLOWER GUEST STATEROOM HEAD BLOWER GALLEY BLOWER GUEST STATEROOM HEAD WATER MANIFOLD BOW THRUSTER (OPTIONAL) 4.14 44 Sedan Bridge (455 Sedan bridge)

  • Page 97: Ection Uel Ystem

    The fill inlets for the fuel tanks are located on the aft port and starboard gunwales. 44 DB F ANKS . 5.1.1) PORT FUEL TANK FORWARD ENGINE ROOM BULKHEAD STARBOARD FUEL TANK AFT ENGINE ROOM BULKHEAD 44 Sedan Bridge (455 Sedan Bridge)

  • Page 98: Fuel Recommendations

    NOTE: Use of any methanol, gasohol or alcohol based fuel additive will damage the fuel filter. A. G ENERATOR ILTER A Racor fuel filter located in the bilge on the ® transom provides clean fuel to the generator. 44 Sedan Bridge (455 Sedan Bridge)

  • Page 99: Fuel Filter Maintenance

    A major cause of poor starting or power loss is the result of a clogged filter element or a fuel system air leak. Check that the filter lid and drain plug are properly tightened. Inspect and drain the collection bowl of water daily. 44 Sedan Bridge (455 Sedan Bridge)

  • Page 100: Fueling Precautions

    Inboard tanks – grounded. even with diesel fuel. Diesel fuel is nonexplosive • Filler pipe – marked DIESEL. but it will burn. • Fuel nozzle – in contact with filler pipe to prevent static sparks. 44 Sedan Bridge (455 Sedan Bridge)

  • Page 101: After Fueling - Checklist

    Fuel tank – secure filler cap. • Spills – wipe; dispose of rags ashore. CAUTION Never start an engine until you are certain that fuel fumes are not present in the engine compartment or elsewhere in the boat. 44 Sedan Bridge (455 Sedan Bridge)
  • Page 102 5 • F ECTION YSTEM THIS PAGE LEFT INTENTIONALLY BLANK 44 Sedan Bridge (455 Sedan Bridge)

  • Page 103: Dc System

    STARBOARD ENGINE NEGATIVE (4) 31DCM series, 12 volt batteries, two (2) for each PORT BATTERIES PORT BATTERIES NEGATIVE MAIN DISCONNECT ENCLOSURE engine. If equipped with a bow thruster, there are MAIN DC NEGATIVE BUS 44 Sedan Bridge (455 Sedan Bridge)

  • Page 104: To Remove The Battery Cables

    Do not use Automotive Parts because they Remove the positive cable first, then the are not ignition protected and could cause a fire or negative cable. To replace the cables, reverse explosion. the procedure. 44 Sedan Bridge (455 Sedan Bridge)

  • Page 105: Main Dc Breaker Panel

    Aft Sump Pump Aft Bilge Pump Aft Emergency Pump Systems Monitor Aft Pump Cabin Stereo Memory Bridge/Cockpit Stereo Memory Port Blower STBD Blower Engine Unswitched Engine Unswitched SmartCraft® Unswitched SmartCraft® Unswitched Battery Charger Battery Charger 44 Sedan Bridge (455 Sedan Bridge)

  • Page 106: Battery Switches And Solenoids

    When the solenoids are in the OFF position all current to the engines and accessories are turned off except power to the bilge pumps and other line side circuits (i.e. systems monitor, blowers, etc.). The battery solenoids must be ON to start 44 Sedan Bridge (455 Sedan Bridge)
  • Page 107 STBD LOAD SIDE PANEL FEED BATTERY SOLENOID FUSE BLOCK Function Amperage Port Line Side Panel Feed Windlass Solenoid Feed Port LoadSide Panel Feed Swim Platform STBD Load Side Panel Feed Gangplank/Davit Solenoid STBD Line Side Panel Feed 44 Sedan Bridge (455 Sedan Bridge)
  • Page 108 ENGINE TRIM 12VDC SPOT LIGHTS SYNCH TABS LIGHT RECPT WIPERS HORN ACCY PORT CENTER STBD Function Amperage Function Amperage Navigation Lights Wipers (3) Engine Synchronizer (Optional) Horn Trim Tabs Accessory Spotlight 12V DC Receptacle 44 Sedan Bridge (455 Sedan Bridge)

  • Page 109: Windlass Breaker

    The windlass breaker is located inside the Main breaker panel located behind Disconnects Enclosure which is located portside the access panel below the in the bilge forward of the main engine battery bank. control station switch panel. These breakers protect the 44 Sedan Bridge (455 Sedan Bridge)

  • Page 110: Accessory Receptacle

    ON/OFF/INT LOW/MED/HI RUNNING SPOTLIGHT WASHER ACCY 8. E MERGENCY TART YSTEM The emergency start system utilizes a momentary switch located on the control station switch panel and an emergency start solenoid in the Main 44 Sedan Bridge (455 Sedan Bridge)

  • Page 111: Ac System

    AC VOLTS external surges. GALLEY SYSTEMS STBD SYSTEMS POWER POWER POWER POWER REFRIGERATOR/ PORT SYSTEMS FREEZER The 120 volt wiring installed on Sea Ray boats GENERATOR SHORE GENERATOR SHORE ® MIICROWAVE WATER HEATER BATTERY CHARGER STOVE consists of three (3) color-coded wires. The black...

  • Page 112: Dc Distribution Panel

    Main DC Breaker electrician. Panel in the bilge and the main battery and generator solenoids. The bilge pumps, emergency bilge pumps, blowers, system monitors, stereo memory and engine ECM remain energized at all times and 44 Sedan Bridge (455 Sedan Bridge) 6.10...
  • Page 113 Battery Charger 12V Stove Air Conditioner Pump/Relay FWD Air Conditioner Salon Air Conditioner Master Stateroom Air Conditioner Bow Thruster Battery Charger 24V (Optional) Cockpit Air Conditioner (Optional) Washer/Dryer (Optional) Accessory Source Selectors Amperage Shore Generator 44 Sedan Bridge (455 Sedan Bridge) 6.11...
  • Page 114 Battery Charger 12V Stove Air Conditioner Pump/Relay FWD Air Conditioner Salon Air Conditioner Master Stateroom Air Conditioner Bow Thruster Battery Charger 24V (Optional) Cockpit Air Conditioner (Optional) Washer/Dryer (Optional) Accessory Source Selectors Amperage Shore Generator 44 Sedan Bridge (455 Sedan Bridge) 6.12...
  • Page 115 Amperage Function Amperage Master Head FWD Lighting Guest Head AFT Lighting Bilge/Cockpit Lighting Discharge Pump (Optional) Fresh Water Pump Power Vents Satellite TV System (Optional) Stereo Galley Refrigerator/freezer 12V Receptacle Bridge/Cockpit Refrigerator Accessory 44 Sedan Bridge (455 Sedan Bridge) 6.13...
  • Page 116 BOW THRUSTER FUSE (OPTIONAL) SYSTEMS MONITOR MODULE OIL EXCHANGE UNIT MAIN DC NEGATIVE BUSS STARBOARD ENGINE DCM SMARTCRAFT JUNCTION BOX PORT ENGINE DCM PORT FUEL TANK BOW THRUSTER SOLENOID (OPTIONAL) STARBOARD FUEL TANK 44 Sedan Bridge (455 Sedan Bridge) 6.14...

  • Page 117: Electronics Circuit

    MAIN 12VDC MAIN 12VDC NMEA J-BOX SEA RAY NAVIGATOR POWER SUPPLY (OPTIONAL) SYNCHRONIZER MODULE (OPTIONAL) MARINE VHF RADIO SEA TALK J-BOX 3-WAY SEA TALK JUNCTION ELECTRONICS FUSE BOX BUS BAR HORN RELAY BUS BARS 44 Sedan Bridge (455 Sedan Bridge) 6.15...

  • Page 118: Shore Power

    AC power and boat AC power. Isolating the power this way has several benefits which are listed below: SOLATION RANSFORMERS . 6.16.2) ISOLATION TRANSFORMERS WATER HEATER OIL STORAGE BOTTLES STARBOARD FUEL TANK 44 Sedan Bridge (455 Sedan Bridge) 6.16...

  • Page 119: Generator

    Section 3 - Using Your Boat, pages 3.10 thru 3.15. such as a closed boathouse, as there is a possibility of build-up and inhaling of carbon monoxide. ENERATOR . 6.17.1) GENERATOR INTAKE SEACOCK FUEL FILTER MUFFLER FUEL CROSSOVER BOARD EXHAUST STRAINER GAUGES 44 Sedan Bridge (455 Sedan Bridge) 6.17...

  • Page 120: Battery Chargers

    28.5V to 28.8V is achieved and/or a certain but gradually decreases the current as the time has passed. 44 Sedan Bridge (455 Sedan Bridge) 6.18...

  • Page 121: Halogen Lighting

    Grab the clips and hold them upwards until the housing is placed into its receptacle in the wall or ceiling. Push gently to seat the light housing securely. 44 Sedan Bridge (455 Sedan Bridge) 6.19...

  • Page 122: Ground Fault Interrupter Receptacle (Gfi)

    The GFI receptacle does not protect against aluminum used in underwater fittings, will short circuits or overloads. This is the function deteriorate first and protect the more noble parts. of the circuit breaker. 44 Sedan Bridge (455 Sedan Bridge) 6.20...

  • Page 123: Ac & Dc Electrical Schematics & Wiring Harnesses

    (See pages 6.22 thru 6.70). These is the same as that of the battery. Sea Ray boats ® electrical schematics were generated by electrical...
  • Page 124 ONDING HARNESS . 6.22.2) STARBOARD EXHAUST OUTLET STARBOARD RUDDER ARM STARBOARD RUDDER SUPPORT GENERATOR SEACOCK GENERATOR STRAINER STARBOARD STRUT ROUTE TO A/C PUMP MANIFOLD STARBOARD RUDDER PACKING GLAND DRAWING NO. 09-201 (2 OF 4) 44 Sedan Bridge (455 Sedan Bridge) 6.22...
  • Page 125 . 6.23.2) PORT ENGINE STRAINER PORT ENGINE SEACOCK TRANSDUCER (OPTIONAL) ROUTE TO STARBOARD ENGINE SEACOCK, STRAINER PORT ENGINE EXHAUST, ROUTE TO PORT ENGINE MAIN DC NEGATIVE BUS DRAWING NO. 09-201 (4 OF 4) 44 Sedan Bridge (455 Sedan Bridge) 6.23...
  • Page 126 MAIN DC NEGATIVE BUS DRAWING NO. 09-806 (1 OF 2) NGINE ARNESS . 6.24.2) PORT SHIFT SWITCHES CONTROL STATION SWITCH PANEL STARBOARD SHIFT SWITCHES INSTRUMENT PANEL MAIN DC NEGATIVE BUS DRAWING NO. 09-806 (2 OF 2) 44 Sedan Bridge (455 Sedan Bridge) 6.24...
  • Page 127 TO PORT CABIN HARNESS AC DISTRIBUTION PANEL SALON DC DISTRIBUTION PANEL SALON RECEPTACLE GALLEY COFFEE MAKER TO ENTERTAINMENT CENTER RCA CABLE CONNECTIONS TO GALLEY STEP LIGHT BILGE HARNESS CONNECTIONS DRAWING NO. 09-811 (2 OF 4) 44 Sedan Bridge (455 Sedan Bridge) 6.25...
  • Page 128 TARBOARD ABIN ARNESS . 6.26.2) TO GALLEY STOVE LIGHTS TO GALLEY SWITCHES TO FORWARD STATEROOM REFRIGERATOR 12VDC TO STOVE J-BOX GALLEY VENT MOTOR REFRIGERATOR RECEPTACLE MICROWAVE RECEPTACLE DRAWING NO. 09-811 (3 OF 4) 44 Sedan Bridge (455 Sedan Bridge) 6.26...
  • Page 129 . 6.27.1) PORT STATEROOM SWITCHES BUNK INDIRECT LIGHT DRAWING NO. 09-811 (4 OF 4) TARBOARD ABIN ARNESS . 6.27.2) GALLEY STEP LIGHTS UTILITY ROOM LIGHTS SALON RECEPTACLE DRAWING NO. 09-811 (4 OF 4) 44 Sedan Bridge (455 Sedan Bridge) 6.27...
  • Page 130 . 6.28.2) TO BRIDGE SYSTEMS BRIDGE/COCKPIT STEREO AMPLIFIER CABIN STEREO AMPLIFIER A/C RELAY MAIN DC NEGATIVE BUS COCKPIT ICEMAKER RECEPTACLE PORT COCKPIT SPEAKER MAIN DISTRIBUTION PANEL DRAWING NO. 09-813 REVISION 1 (2 OF 4) 44 Sedan Bridge (455 Sedan Bridge) 6.28...
  • Page 131 DRAWING NO. 09-813 REVISION 1 (3 OF 4) ABIN ARNESS . 6.29.2) VACUUM RECEPTACLE AUTOPILOT COMPASS ROUTE TO BRIDGE (OPTIONAL) AUTOPILOT COMPASS (OPTIONAL) PORT STATEROOM RECPTACLE DRAWING NO. 09-813 REVISION 1 (3 OF 4) 44 Sedan Bridge (455 Sedan Bridge) 6.29...
  • Page 132 DRAWING NO. 09-813 (4 OF 4) ORWARD ARNESS . 6.30.2) FORWARD HEAD CEILING LIGHT MASTER STATEROOM CO MONITOR MASTER STATEROOM LOCKER LIGHT STARBOARD CABIN HARNESS FORWARD HEAD VENT MOTOR FORWARD HEAD SWITCH/INDICATOR DRAWING NO. 09-819 44 Sedan Bridge (455 Sedan Bridge) 6.30...
  • Page 133 COCKPIT INDIRECT LIGHT TO BILGE LIGHT SHORE POWER SYSTEMS PORT BOW RAIL GROUNDING (KEEP SEPARATE FROM HARNESSES) TRANSOM SWITCHES, LIGHTS COCKPIT INDIRECT LIGHT TO MAIN DISTRIBUTION PANEL DRAWING NO. 09-835 (1 OF 4) 44 Sedan Bridge (455 Sedan Bridge) 6.31...
  • Page 134 TO TV GAIN CONTROL DRAWING NO. 09-835 (2 OF 4) ARNESS . 6.32.2) BILGE HARNESS CONNECTIONS (TO PORT BILGE COMPONENT BOARD) BILGE LIGHTS DECK SHOWN INVERTED FOR CLARITY DRAWING NO. 09-835 (3 OF 4) 44 Sedan Bridge (455 Sedan Bridge) 6.32...
  • Page 135 DRAWING NO. 09-839 (1 OF 2) RIDGE ARNESS . 6.33.2) SWITCH PANEL STARBOARD NAVIGATION LIGHT STARBOARD BRIDGE LIGHT TO STEREO PORT NAVIGATION LIGHT 12VDC RECEPTACLE, TRIM TABS, SYSTEM MONITOR DRAWING NO. 09-839 (2 OF 2) 44 Sedan Bridge (455 Sedan Bridge) 6.33...
  • Page 136 GALLEY LIGHT, SALON SPEAKERS COCKPIT OVERHEAD LIGHT DRAWING NO. 09-831 (1 OF 2) INDLASS ARNESS . 6.34.2) SPOTLIGHT MODULE WINDLASS CONTROL SOLENOID WINDLASS MOTOR WINDLASS FOOT SWITCHES DECK SHOWN INVERTED FOR CLARITY DRAWING NO. 09-863 44 Sedan Bridge (455 Sedan Bridge) 6.34...
  • Page 137 TO SMARTCRAFT J-BOX (OPTIONAL) CONTROL STATION NEGATIVE BUS HORN RELAY 12VDC RECEPTACLE ORIGIN OF CONNECTION TO BRIDGE HARNESS DRAWING NO. 09-809 ENERATOR ARNESS . 6.35.2) DC DISTRIBUTION PANEL GENERATOR REMOTE GAUGES DRAWING NO. 09-817 44 Sedan Bridge (455 Sedan Bridge) 6.35...
  • Page 138 6 • E ECTION LECTRICAL YSTEM POILER ARNESS . 6.36.1) MAST LIGHT TV ANTENNA STARBOARD SPEAKER SPOILER CONNECTION TO BRIDGE HARNESS PORT SPEAKER OVERHEAD LIGHTS STEREO ANTENNA DRAWING NO. 09-893 44 Sedan Bridge (455 Sedan Bridge) 6.36...
  • Page 139 6 • E ECTION LECTRICAL YSTEM DC W IRING CHEMATIC . 6.37.1) Drawing No. 09-601 revision 4 (1 0f 4) 44 Sedan Bridge (455 Sedan Bridge) 6.37...
  • Page 140 6 • E ECTION LECTRICAL YSTEM DC W IRING CHEMATIC . 6.38.1) Drawing No. 09-601 (2 0f 5) 6.38 44 Sedan Bridge (455 Sedan Bridge)
  • Page 141 6 • E ECTION LECTRICAL YSTEM DC W IRING CHEMATIC . 6.39.1) Drawing No. 09-601 (3 0f 5) 44 Sedan Bridge (455 Sedan Bridge) 6.39...
  • Page 142 6 • E ECTION LECTRICAL YSTEM DC W IRING CHEMATIC . 6.40.1) Drawing No. 09-601 (4 0f 5) 6.40 44 Sedan Bridge (455 Sedan Bridge)
  • Page 143 6 • E ECTION LECTRICAL YSTEM DC W IRING CHEMATIC . 6.41.1) Drawing No. 09-601 (5 0f 5) 44 Sedan Bridge (455 Sedan Bridge) 6.41...
  • Page 144 6 • E ECTION LECTRICAL YSTEM DC W ABIN IRING CHEMATIC . 6.42.1) Drawing No. 09-602 (1 0f 2) 6.42 44 Sedan Bridge (455 Sedan Bridge)
  • Page 145 6 • E ECTION LECTRICAL YSTEM DC W ABIN IRING CHEMATIC . 6.43.1) Drawing No. 09-602 (2 of 2) 44 Sedan Bridge (455 Sedan Bridge) 6.43...
  • Page 146 6 • E ECTION LECTRICAL YSTEM & B EGATIVES ROUNDING ONDING CHEMATIC . 6.44.1) Drawing No. 09-603 6.44 44 Sedan Bridge (455 Sedan Bridge)
  • Page 147 6 • E ECTION LECTRICAL YSTEM NGINE ARNESS CHEMATIC . 6.45.1) Drawing No. 09-604 (1 of 2) 44 Sedan Bridge (455 Sedan Bridge) 6.45...
  • Page 148 6 • E ECTION LECTRICAL YSTEM NGINE ARNESS CHEMATIC . 6.46.1) Drawing No. 09-604 (2 OF 2) 6.46 44 Sedan Bridge (455 Sedan Bridge)
  • Page 149 6 • E ECTION LECTRICAL YSTEM YSTEMS ONITOR IRING IAGRAM . 6.47.1) Drawing No. 09-606 (1 of 2) 44 Sedan Bridge (455 Sedan Bridge) 6.47...
  • Page 150 6 • E ECTION LECTRICAL YSTEM DC W IRING CHEMATIC OWER ONTROL TATION . 6.48.1) Drawing No. 09-605 (1 of 2) 6.48 44 Sedan Bridge (455 Sedan Bridge)
  • Page 151 6 • E ECTION LECTRICAL YSTEM DC W IRING CHEMATIC OWER ONTROL TATION . 6.49.1) Drawing No. 09-605 (2 of 2) 44 Sedan Bridge (455 Sedan Bridge) 6.49...
  • Page 152 6 • E ECTION LECTRICAL YSTEM YSTEMS ONITOR IRING IAGRAM PTIONAL OWER ONTROL TATION . 6.50.1) Drawing No. 09-606 (2 of 2) 6.50 44 Sedan Bridge (455 Sedan Bridge)
  • Page 153 6 • E ECTION LECTRICAL YSTEM TOVE WITCH CHEMATIC . 6.51.1) Drawing No. 09-607 44 Sedan Bridge (455 Sedan Bridge) 6.51...
  • Page 154 6 • E ECTION LECTRICAL YSTEM HRUSTER CHEMATIC . 6.52.1) Drawing No. 09-609 6.52 44 Sedan Bridge (455 Sedan Bridge)
  • Page 155 6 • E ECTION LECTRICAL YSTEM INDLASS CHEMATIC . 6.53.1) Drawing No. 09-610 (1 of 2) 44 Sedan Bridge (455 Sedan Bridge) 6.53...
  • Page 156 6 • E ECTION LECTRICAL YSTEM INDLASS CHEMATIC PTIONAL OWER ONTROL TATION . 6.54.1) Drawing No. 09-610 (2 of 2) 6.54 44 Sedan Bridge (455 Sedan Bridge)
  • Page 157 6 • E ECTION LECTRICAL YSTEM TEREO IRING CHEMATIC . 6.55.1) Drawing No. 09-611 44 Sedan Bridge (455 Sedan Bridge) 6.55...
  • Page 158 6 • E ECTION LECTRICAL YSTEM TV & S TEREO NTENNA CHEMATIC . 6.56.1) Drawing No. 09-613 6.56 44 Sedan Bridge (455 Sedan Bridge)
  • Page 159 6 • E ECTION LECTRICAL YSTEM TEREO YSTEM CHEMATIC . 6.57.1) Drawing No. 09-615 44 Sedan Bridge (455 Sedan Bridge) 6.57...
  • Page 160 6 • E ECTION LECTRICAL YSTEM OLTAGE CHEMATIC . 6.58.1) Drawing No. 09-618 6.58 44 Sedan Bridge (455 Sedan Bridge)
  • Page 161 6 • E ECTION LECTRICAL YSTEM NTERCONNECT CHEMATIC . 6.59.1) Drawing No. 09-622 44 Sedan Bridge (455 Sedan Bridge) 6.59...
  • Page 162 6 • E ECTION LECTRICAL YSTEM ENERATOR CHEMATIC . 6.60.1) Drawing No. 09-624 6.60 44 Sedan Bridge (455 Sedan Bridge)
  • Page 163 6 • E ECTION LECTRICAL YSTEM AC S YSTEM CHEMATIC . 6.61.1) Drawing No. 09-631 (1 of 2) 44 Sedan Bridge (455 Sedan Bridge) 6.61...
  • Page 164 6 • E ECTION LECTRICAL YSTEM AC S YSTEM CHEMATIC . 6.62.1) Drawing No. 09-631 (2 of 2) 6.62 44 Sedan Bridge (455 Sedan Bridge)
  • Page 165 6 • E ECTION LECTRICAL YSTEM AC S (220/50HZ O YSTEM CHEMATIC PTION . 6.63.1) Drawing No. 09-632 (1 of 2) 44 Sedan Bridge (455 Sedan Bridge) 6.63...
  • Page 166 6 • E ECTION LECTRICAL YSTEM AC S (220/50HZ O YSTEM CHEMATIC PTION . 6.64.1) Drawing No. 09-632 (2 of 2) 6.64 44 Sedan Bridge (455 Sedan Bridge)
  • Page 167 6 • E ECTION LECTRICAL YSTEM AC S YSTEM IRING IAGRAM . 6.65.1) Drawing No. 09-640 44 Sedan Bridge (455 Sedan Bridge) 6.65...
  • Page 168 CONDITIONER SALON AIR SALON MASTER STRM MASTER STRM CONDITIONER AIR CONDITIONER AIR CONDITIONER AIR CONDITIONER BOW THRUSTER BOW THRUSTER COCKPIT AIR BATTERY CHARGER BATTERY CHARGER CONDITIONER WASHER/DRYER WASHER/DRYER ACCESSORY RECEPTACLE Drawing No. 09-641 6.66 44 Sedan Bridge (455 Sedan Bridge)
  • Page 169 6 • E ECTION LECTRICAL YSTEM AC S (240V/50HZ E YSTEM IRING IAGRAM PTION . 6.67.1) Drawing No. 09-702 44 Sedan Bridge (455 Sedan Bridge) 6.67...
  • Page 170 6 • E ECTION LECTRICAL YSTEM VHS I NTERCONNECT IAGRAM . 6.68.1) Drawing No. 09-750 6.68 44 Sedan Bridge (455 Sedan Bridge)
  • Page 171 6 • E ECTION LECTRICAL YSTEM AVIGATOR IAGRAM . 6.69.1) Drawing No. 09-751 44 Sedan Bridge (455 Sedan Bridge) 6.69...
  • Page 172 6 • E ECTION LECTRICAL YSTEM AVIGATOR IAGRAM . 6.70.1) Drawing No. 09-870 (6 of 6) 6.70 44 Sedan Bridge (455 Sedan Bridge)

  • Page 173: Ccessories And

    SOURCE OF CARBON MONOXIDE. DO NOT REENTER PREMISES UNTIL IT HAS BEEN AIRED OUT AND THE The master stateroom unit is a 16,000 BTU unit PROBLEM IS CORRECTED. located under the the bunk. This unit also services 44 Sedan Bridge (455 Sedan Bridge)
  • Page 174 The system is cooled to maintain optimal operating temperature by the raw water pump located in the 44 Sedan Bridge (455 Sedan Bridge)

  • Page 175: To Start System

    WATER HEATER BILGE WASHDOWN ROPE LOCKER WASHDOWN MASTER STATEROOM HEAD & SHOWER CITY WATER & TRANSOM WASHDOWN WATER MANIFOLD TRANSOM SHOWER WATER PUMP WASHER (OPTIONAL) GALLEY HOT & COLD SUPPLY WATER TANK FRESH WATER FILL 44 Sedan Bridge (455 Sedan Bridge)

  • Page 176: Filling The Water Tank

    (5% Hypochlorite solution). FRESH WATER PUMP IN-LINE FILTER With tank empty, pour chlorine solution into GALLEY HOT & COLD tank, using one (1) gallon solution for each sixty WATER MANIFOLD (60) gallons of tank capacity. 44 Sedan Bridge (455 Sedan Bridge)

  • Page 177: Water Distribution Manifold

    FROM WATER HEATER ROPE LOCKER WASHDOWN GUEST HEAD TOILET MASTER HEAD TOILET GUEST SINK/SHOWER MASTER SINK/SHOWER GALLEY WASHER (OPTIONAL) FROM CITY WATER WATER FEED WATER HEATER BILGE WASHDOWN TO WATER MANIFOLD OVERBOARD DISCHARGE TO TRANSOM SHOWER 44 Sedan Bridge (455 Sedan Bridge)

  • Page 178: Initial Start-Up Or After Winterization

    The FRESH WATER system . PUMP breakers on the main distribution panel must be ON to operate the shower. OCKSIDE NLET OCKPIT HOWER . 7.6.1) . 7.6.2) TRANSOM STORAGE 44 Sedan Bridge (455 Sedan Bridge)

  • Page 179: Gray Water System

    After using the shower, it is recommended that you common drain. run a gallon of clean water through the shower drain to clean out soap residue. 44 Sedan Bridge (455 Sedan Bridge)

  • Page 180: Gray Water Holding Tank (Optional)

    GUEST SHOWER DRAIN MASTER VANITY DRAIN GUEST VANITY DRAIN 6. H YSTEM The standard head system on your Sea Ray ® 40 GAL. HOLDING TANK FROM GALLEY SINK DRAIN includes a 42 gallon (159 liters) holding tank with FROM SHOWER SUMP TO GRAY WATER VENT dockside pump-out and fluid level indicators.

  • Page 181: Vacu ® -Flush Head

    (DO NOT FLUSH) bulkhead. The filter must be changed at the and green (OK TO FLUSH) LED light. The 44 Sedan Bridge (455 Sedan Bridge)
  • Page 182 See Parts Manual the holding tank contents directly overboard through for correct replacement filter. a seacock in the bottom of the hull. This is available in conjunction with the dockside pump out. 44 Sedan Bridge (455 Sedan Bridge) 7.10...

  • Page 183: To Operate The Macerator

    Operate DISCHARGE switch at the WASTE SYSTEM CONTROL area on the main distribution panel. When tank is empty, turn the switch to OFF and close waste discharge seacock. NOTE: Turn OFF discharge pump to prevent accidental discharge. 44 Sedan Bridge (455 Sedan Bridge) 7.11...

  • Page 184: Communication System

    3. Run the cable to the dockside receptacle and screw coax cable into receptacle. 3. Telephone system is now operational. REFER TO OWNER’S MANUAL PACKET FOR INSTRUCTIONS AND WARRANTY INFORMATION. 44 Sedan Bridge (455 Sedan Bridge) 7.12...

  • Page 185: Tv Signal Selector

    Have portable extinguishers at room. Early detection and use of the manual hand and ready. Do not breathe fumes or vapors override system will reduce fire damage by caused by the fire. 44 Sedan Bridge (455 Sedan Bridge) 7.13...

  • Page 186: Manual Fire Extinguishing System

    Ensure that this has been done. The manual system will not function unless the safety pin has been removed from the fire extinguisher bottle. REFER TO OWNER’S MANUAL PACKET FOR INSTRUCTIONS AND WARRANTY INFORMATION. 44 Sedan Bridge (455 Sedan Bridge) 7.14...

  • Page 187: Hand Held Extinguishers

    Failure to do so may result in damage to the coffee maker or cabinet. A. E LECTRIC TOVE The STOVE breaker on the 120VAC main distribution panel located in the aft port of the salon 44 Sedan Bridge (455 Sedan Bridge) 7.15...

  • Page 188: Microwave/Convection Oven

    To activate the horn, depress the HORN switch on the control station switch panel. The central vacuum unit is located under the port bunk in the guest stateroom. The CABIN MAIN breaker must be ON to operate the system. 44 Sedan Bridge (455 Sedan Bridge) 7.16...

  • Page 189: Salon Sofa/Bed (Optional)

    It is recommended that you read Section 1• Safety, pages 1.2 thru 1.4 and understand the effects of To swivel the table, pull the locking handle out and exhaust emissions. rotate the table to the desired position. 44 Sedan Bridge (455 Sedan Bridge) 7.17...
  • Page 190 For clear vinyl pieces, rolling or laying down flat are the recommended methods for storage. The clear vinyl should never be folded or creased as cracking will result. To protect the clear vinyl from rubbing against itself while rolled or stored 44 Sedan Bridge (455 Sedan Bridge) 7.18...
  • Page 191 GUEST SHOWER GUEST VANITY GUEST HEAD MASTER STATEROOM ENTERTAINMENT UNIT GUEST STATEROOM HANGING CLOSET GUEST STATEROOM BUNKS (CONVERTIBLE TO KING SIZE BED) 1 2 1 2 GUEST STATEROOM (LOWER LEVEL, BELOW DINETTE AREA) 44 Sedan Bridge (455 Sedan Bridge) 7.19...

  • Page 192: Floor Plan

    GENERATOR GAUGES BRIDGE STEPS BRIDGE COMPANION SEAT FRESH WATER FILL PORT NAV LIGHT PORT BOW STORAGE LOCKER WINDLASS FOOT SWITCHES SPOTLIGHT 1 2 3 4 5 6 1 2 3 4 5 6 44 Sedan Bridge (455 Sedan Bridge) 7.20...
  • Page 193 • Canvas Clean Owner’s Manual p. 9.3 As Needed Controls Steering Check for proper operation To be done by Sea Ray dealer every six months Power steering oil level Engine Manual • Throttle Lubricate. Include all shift Engine Manual •...
  • Page 194 Topside & Supplies Check for loose, damaged Owner’s Manual p. 8.5 • or missing parts Transmission Oil Strainer Screen Clean To be done by Sea Ray dealer annually Trim Tabs Fluid Check and add as needed Trim Tab Manual • Zincs Transom Check and replace as Owner’s Manual p.

  • Page 195: Service Information

    SHAFT SIZE (DIAMETER X LENGTH) MATERIAL FUEL CAPACITY PORT TANK STARBOARD WATER CAPACITY KEY NUMBER, IGNITION DOOR SELLING DEALER CITY & STATE LENGTH BEAM DRAFT VERTICAL CLEARANCE ESTIMATED WEIGHT GENERATOR SERIAL # MODEL # KILOWATTS 44 Sedan Bridge (455 sedan bridge)

  • Page 196: Inspection, Service And Maintenance Protocol

    Always shut off battery switch, breakers and/or pull a marine store. fuses before checking electrical wiring or connectors. 44 Sedan Bridge (455 sedan bridge)

  • Page 197: Topside And Supplies

    Store on wooden pallet or thick plastic in a cool • Make certain you have enough PFDs on board dry place. Do not store on concrete. for the maximum number of persons you can carry. 44 Sedan Bridge (455 sedan bridge)

  • Page 198: Head System

    “Biobor ”, which prevents ® • Alternate opening one faucet at a time to make bacteria and fungi from contaminating diesel fuel sure water is removed from each line. that contains some water. 44 Sedan Bridge (455 sedan bridge)

  • Page 199: Fuel System

    SEACOCK BODY might fail in service and admit water. • Test the navigation lights. • Check all wiring for loose connections. PIVOT POINT • Check all switches and equipment for proper operation. 44 Sedan Bridge (455 sedan bridge)

  • Page 200: Engine Oil Change System

    In each case follow the intervals and oil change GPS, etc.) and personal gear (fishing poles, instructions provided by the engine manufacturer. etc.) normally left aboard your boat. REFER TO THE ENGINE OWNER’S MANUAL INSTRUCTIONS WARRANTY INFORMATION. 44 Sedan Bridge (455 sedan bridge)

  • Page 201: Quick Reference Checklist

    UICK EFERENCE HECKLIST As the owner/operator of a Sea Ray Sport Boat, you are responsible for the safe operation your boat and the safety ® of your passengers. Always be sure that required documents, navigational equipment and Coast Guard required safety equipment is aboard and in proper working order.

  • Page 202: Preparing To Depart And After Launching

    *If engine fails to start, refer to the Engine Owner’s Manual for further troubleshooting procedures 8.10 44 Sedan Bridge (455 sedan bridge)

  • Page 203: While Underway

    Run bilge pumps if necessary NGINE 1. Gearshift & Throttle Controls ........Bring to NEUTRAL and IDLE positions 2. Tachometers ............Idle the engines for five (5) minutes to cool down 8.11 44 Sedan Bridge (455 sedan bridge)

  • Page 204: Securing The Boat

    6. Check ignition switch connections TARTER OTOR ESPONDS GNITION 1. Check that fuel tanks are not empty 2. Check fuel filters and filter/water separators clean 3. Check electrical connections on engine wiring harness and ignition wiring 8.12 44 Sedan Bridge (455 sedan bridge)

  • Page 205: Operating The Generator

    3. STOP Switch ..............Depress to stop the generator set WARNING Do not run the generator or engines in an enclosed area, such as a closed boat house, as there is the possibility of buildup and inhaling of carbon monoxide. 8.13 44 Sedan Bridge (455 sedan bridge)
  • Page 206 Any safety or operational equipment added to your boat after delivery should be checked for seaworthyness and proper working condition. Use the area below to list any equipment and the proper operating condition of that equipment before getting underway. Equipment Proper Operating Condition 8.14 44 Sedan Bridge (455 sedan bridge)
  • Page 207 11. M AINTENANCE Follow the recommended maintenance listed on pages 1 & 2 of this section and keep a record of this and ALL maintenance performed on your boat. Date Maintenance Description Engine Hours 8.15 44 Sedan Bridge (455 sedan bridge)

  • Page 208: Maintenance Log

    8 • R ECTION EQUIRED NSPECTION ERVICE AND AINTENANCE ’ AINTENANCE Date Maintenance Description Engine Hours 8.16 44 Sedan Bridge (455 sedan bridge)

  • Page 209: Section 9 • Care & Refinishing

    , t h a t p r e s e n t s t h e s h i n y s m o o t h 44 Sedan Bridge (455 Sedan Bridge)

  • Page 210: Stains & Scratches

    The bottom paint should be inspected annually. If • Use diluted household detergents to remove it needs repainting consult your Sea Ray dealer. ® surface soil and stains. Before using a given brand, check to make sure it contains no chlorine or ammonia.

  • Page 211: Bilge/Engine Compartment

    Inspect the wiring on the engine and clean and tighten the terminals. Inspect the belts and tighten them if needed. Clean and lubricate the battery terminals; fill the battery cells with distilled water as needed. 44 Sedan Bridge (455 Sedan Bridge)

  • Page 212: Acrylic Plastic Sheeting (Plastic Glass)

    The fabric can be cleaned without being removed from the installation. Simply brush off any loose dirt, particles, etc.; hose down 44 Sedan Bridge (455 Sedan Bridge)
  • Page 213 Control Station Gauge and switch Layout .... 2.7 Battery Switches and Solenoids ......6.4 A. Battery Switches ........6.4 B. Main Battery Solenoids ......6.4 C. Bow Thruster Solenoid (Optional) .... 6.4 Bilge Blowers ............4.2 Bilge Layout ............4.13 44 Sedan Bridge (455 Sedan Bridge)
  • Page 214 Generator Fuel Crossover System ....... 5.2 E. TV Signal Selector ........7.12 Generator ............6.17 Express Limited Transferable Warranty ....vi A. Generator Operation ......6.17 Exterior Upholstery Fabric ........9.4 Gray Water System ..........7.7 44 Sedan Bridge (455 Sedan Bridge)
  • Page 215 G. Systems Monitor ........2.21 Manufacturer’s Certification ........iv H. Smartcraft ..........2.24 Marine Gears ............4.4 I. Sea Ray Navigator(SRN) (Optional) ..2.24 A. Reduction Gears .......... 4.4 Inspection, Service and Maintenance Protocol ..8.4 B. Reverse Gears ..........4.4 A.
  • Page 216 Safety Hotlines ..........1.13 Safety Labels ............1.1 Salon Dinette Table ........... 7.16 Salon Sofa/Bed (Optional) ........ 7.16 Sea Ray Navigator (SRN) (Optional) ....2.23 Paint Cleaning Agents & Other Substances Seacock Lubrication ........... 8.7 Passenger Instruction and Location Seacocks & Strainer ......... 4.12 Passenger Locations Securing the Boat ..........
  • Page 217 B. Bent Propeller and/or Shaft...... 4.11 C. Engine and Shaft Out of Alignment ... 4.11 D. Coupling Out of True ....... 4.11 E. Engine Part Hitting Boat Structure .... 4.11 F. Other Possible Causes ......4.11 Your Responsibilities............. iii 44 Sedan Bridge (455 Sedan Bridge)
  • Page 218 NDEX THIS PAGE LEFT INTENTIONALLY BLANK 44 Sedan Bridge (455 Sedan Bridge)

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