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CB900F Hornet
Service manual
Honda CB900F Hornet Service Manual
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:
Service manual
(432 pages)
,
Owner's manual
(152 pages)
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User manual
(62 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
A few Words about Safety
Service Information
For Your Safety
Important Safety Precautions
How to Use this Manual
Contents
Symbols
General Information
Service Rules
Model Identification
Frame Serial Number
Throttle Body Identification Number
Vehicle Identification Number
Specifications
Lubrication System
Fuel System
Cooling System
Cylinder Head/Valves
Clutch/Gearshaft Linkage
Alternator/Starter Clutch
Crankcase/Piston/Cylinder
Crankshaft/Transmission
Front Wheel/Suspension/Steering
Rear Wheel/Suspension
Hydraulic Brake
Battery/Charging System
Ignition System
Electric Starter
Lights/Meters/Switches
Torque Values
Engine
Insulator Clamp (Throttle Body Side)
Insulator Clamp (Cylinder Head Side)
Exhaust Pipe Stud Bolt
Frame
Tools
Lubrication and Seal Points
Cable and Harness Routing
California Type Only
Emission Control System
Source of Emissions
Crankcase Emission Control System
Exhaust Emission Control System ( Secondary Air Supply System)
Evaporative Emission Control Systrem (California Type Only)
Noise Emission Control System
Emission Control Information Labels (USA Only)
Vacuum Hose Routing Diagarm Label (California Type Only)
Body Panel Locations
Frame/Body Panels/Exhaust System Contents
Troubleshooting
General
Seat Removal and Installation
Side Cover Removal
Air Cleaner Housing Side Cover Removal and Installation
Rear Cowl Removal and Installation
Front Fender Removal and Installation
Rear Fender Removal and Installation
Muffler Removal
Muffler Disassembly and Assembly
Muffler Installation
Exhaust Pipe Removal
Exhaust Pipe Installation
Maintenance Contents
Maintenance Schedule
Fuel Line
Throttle Operation
Choke Operation
Air Cleaner
Crankcase Breather
Spark Plug Removal
Spark Plug Inspection
Valve Clearance Inspection
Reusing a Spark Plug
Replacing a Spark Plug
Valve Clearance Adjustment
Oil Level Inspection
Engine Oil and Filter Change
Recommended Engine Oil
Engine Idle Speed
Radiator Coolant
Recommended Antifreeze
Secondary Air Supply System
Evaporative Emission Control System (California Type Only)
Drive Chain Slack Inspection
Drive Chain Adjustment
Drive Chain Cleaning and Lubrication
Sprocket Inspection
Sprocket Replacement
Brake Fluid
Drive Chain Guide Plate Inspection
Front Brake
Rear Brake
Brake Pad Wear
Brake System Inspection
Front Brake Pads
Rear Brake Pads
Brake Light Switch
Headlight Aim
Brake Pedal Height Adjustment
Clutch System
Side Stand
Front Suspension Inspection
Rear Suspension Inspection
Nuts, Bolts, Fasteners
Wheels/Tires
Rear Suspension Adjustment
Spring Pre-Load Adjuster
Steering Head Bearings
Lubrication System Diagram
Lubrication System Contents
Oil Pressure Inspection
Oil Strainer/Pressure Relief Valve
Oil Pump Removal
Oil Pump Disassembly
Oil Pump Inspection
Oil Pump Assembly
Oil Pump Installation
Oil Cooler Removal
Oil Cooler Inspection
Oil Cooler Installation
Fuel System (Programmed Fuel Injection)
Fuel System Contents
System Location
System Diagram
Pgm-Fi (Programmed Fuel Injection) System
Self-Diagnostic Procedures
To Read the Stored Problem Data
Self-Diagnostic Reset Procedures
Peak Voltage Inspection Procedure
Test Harness Connection
Test Harness Terminal Layout
Pgm-Fi Self-Diagnosis Malfunction Indicator Lamp (Mil) Failure Codes
Pgm-Fi Mil 1 Blink (Map Sensor)
Pgm-Fi Mil 2 Blinks (Map Sensor)
Pgm-Fi Mil 7 Blinks (Ect Sensor)
Pgm-Fi Mil 8 Blinks (TP Sensor)
Pgm-Fi Mil 9 Blink (Iat Sensor)
Pgm-Fi Mil 11 Blinks (Vehicle Speed Sensor)
Pgm-Fi Mil 12 Blink (No. 1 Injector)
Pgm-Fi Mil 13 Blink (No.2 Injector)
Pgm-Fi Mil 14 Blinks (No.3 Injector)
Pgm-Fi Mil 15 Blinks (No.4 Injector)
Pgm-Fi Mil 18 Blinks (Cam Pulse Generator)
Pgm-Fi Mil 19 Blinks (Ignition Pulse Generator)
Pgm-Fi Mil 20 Blinks (E2-Prom)
Fuel Line Inspection
Fuel Pressure Inspection
Fuel Flow Inspection
Fuel Pump Inspection
Fuel Pump Removal
Fuel Filter Replacement
Fuel Filter Installation
Fuel Cut Relay Inspection
Fuel Tank Removal
Air Cleaner Housing Removal
Air Cleaner Housing Disassembly
Air Cleaner Housing Assembly
Air Cleaner Housing Installation
Throttle Body Removal
Throttle Body Disassembly
Top View
Rear View
Throttle Body Vacuum Tube Routing
Right Side View
Throttle Body Assembly
Injector Inspection
Injector Removal
Injector Installation
Pressure Regulator Removal/Installation
Starter Valve Cable/Throttle Stop Control Knob Removal
Starter Valve Cable/Throttle Stop Control Knob Installation
Starter Valve
Starter Valve Arm
Link Arm
Starter Valve Assembly
Starter Valve Synchronization
Map Sensor
Output Voltage Inspection
Map Sensor Removal/Installation
IAT Sensor Removal/Installation
ECT Sensor Removal/Installation
Cam Pulse Generator Removal/Installation
TP Sensor Inspection
Input Voltage Inspection
Output Voltage Inspection with Throttle Fully Open
Output Voltage Inspection with Throttle Fully Closed
Bank Angle Sensor Inspection
Calculate Result Comparison
Bank Angle Sensor Removal/Installation
Engine Stop Relay Inspection
ECM (Engine Control Module) Removal/Installation
Power/Ground Line Inspection
Power Input Line
Pair Solenoid Valve Removal/Installation
Pair Solenoid Valve Inspection
Evaporative Emission Control System (California Type Only)Evaporative Emission (Evap) Canister Removal/Installation
Evap Purge Control Solenoid Valve Removal/Installation
Evap Purge Control Solenoid Valve Inspection
System Flow Pattern
Cooling System Contents
Coolant (Hydrometer Test)
Coolant Gravity Chart
Coolant Replacement Preparation
Radiator Cap/System Pressure Inspection
Replacement/Air Bleeding
Thermostat Removal
Thermostat Inspection
Thermostat Installation
Radiator Removal
Radiator Disassembly
Radiator Assembly
Water Pump
Radiator Installation
Mechanical Seal Inspection
Water Pump Removal
Water Pump Installation
Rediator Reserve Tank Removal
Radiator Reserve Tank Installation
Engine Removal/Installation Contents
Drive Sprocket Removal
Engine Removal
Engine Installation
Drive Sprocket Installation
Cylinder Head/Valves Contents
Cylinder Compression Test
Cylinder Head Cover Removal
Cylinder Head Cover Disassembly/Assembly
Camshaft Removal
Camshaft Inspection
Camshaft Holder Inspection
Cam Chain Guide B
Camshaft Oil Clearance
Cylinder Head Removal
Cylinder Head Disassembly
Cylinder Head Inspection
Valve Lifter Bore
Valve Filter
Valve Spring
Cam Chain Tensioner/Cam Chain Guide
Valve/Valve Guide
Valve Guide Replacement
Valve Seat Inspection/Refacing
Valve Seat Refacing
Cylinder Head Assembly
Cylinder Head Installation
Camshaft Installation
Cylinder Head Cover Installation
Cam Chain Tensioner Lifter Removal
Cam Chain Tensioner Lifter Installation
Clutch/Gearshift Linkage Contents
Right Crankcase Cover Removal
Clutch Removal
Clutch Lifter Lever
Clutch Inspection
Clutch Lifter Bearing
Clutch Center
Clutch Lifter Piece
Clutch Disc
Clutch Plate
Clutch Outer Needle Bearing Replacement
Clutch Outer/Clutch Outer Guide
Clutch Outer Needle Bearing Installation
Gearshaft Linkage Removal
Shift Fork/Shift Drum Removal
Gearshaft Linkage Inspection
Shift Drum/Shift Fork Inspection
Shift Drum/Shift Fork Installation
Gearshaft Linkage Installation
Right Crankcase Cover Installation
Alternator/Starter Clutch Contents
Alternator Cover Removal
Stator Removal
Stator Installation
Flywheel Removal
Starter Clutch Inspection
Starter Clutch Disassembly
Starter Clutch Assembly
Flywheel Installation
Alternator Cover Installation
Crankcase/Piston/Cylinder Contents
Crankcase Separation
Piston/Connecting Rod Removal
Piston Removal
Piston Disassembly
Piston Inspection
Cylinder Inspection
Connecting Rod Inspection
Side Clearance Inspection
Crankpin Bearing Inspection
Crankpin Bearing Selection
Bearing Installation
Crankpin Bearing Selection Table
Piston Assembly
Piston Installation
Crankcase Combination
Crankshaft Removal
Primary Drive Sub-Gear Removal
Primary Drive Sub-Gear Installation
Starter Clutch Needle Bearing Replacement
Starter Clutch Needle Bearing Installation
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Quick Links
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Specifications
2
Fuel Tank Removal
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Owner's Manual
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User Manual
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Table of Contents
Troubleshooting
Frame/Body Panels/Exhaust System Contents
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Troubleshooting Contents
426
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