Embraer EMB-505 Phenom Service Manual
Embraer EMB-505 Phenom Service Manual

Embraer EMB-505 Phenom Service Manual

Ground handling and servicing handbook
Table of Contents

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ÀREA DE NÃO INTERFERÊNCIA
TM
EMB-505

GROUND HANDLING

AND
SERVICING HANDBOOK
GHSH-3261
20 NOVEMBER 2009
REVISION 3 - 24 FEBRUARY 2011
Copyright © 2011 by EMBRAER S.A. All rights reserved. The information, technical data, designs and drawings
in this document are proprietary information of Embraer or third parties and shall not be used or disclosed to
any third party nor copied or reproduced, whether in whole or in part, in any form or by any means whatsoever
without the express written authorization of Embraer.

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Summary of Contents for Embraer EMB-505 Phenom

  • Page 1: Ground Handling

    Copyright © 2011 by EMBRAER S.A. All rights reserved. The information, technical data, designs and drawings in this document are proprietary information of Embraer or third parties and shall not be used or disclosed to any third party nor copied or reproduced, whether in whole or in part, in any form or by any means whatsoever...
  • Page 3 Technical Publications. We would also welcome constructive suggestions on how we can further improve our documentation or service. Your feedback will be acknowledged, and we will advise you of the action we intend to take. Sincerely, Embraer Technical Publications.
  • Page 4 Av. Brigadeiro Faria Lima, 2170 CEP 12227-901 São José dos Campos SP-BRASIL FAX: ++ 55 12 3927-7546 E-mail: distrib@embraer.com.br Website: www.embraer.com.br This Space Reserved for Embraer CCF Nº .......... Comment received:........Date Acknowledged:....... Person Actioned: ....................Action to be taken:............................................
  • Page 5 Pages which have been added, revised, or deleted by the current revision are indi- cated by an asterisk, on the List of Effective Pages. HIGHLIGHTS Page 1 of 2 Feb 24/11 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 7 (Del)*. Pages deleted by the previous revision are indicated by (Del). EFFECTIVITY: ALL LIST OF EFFECTIVE PAGES Page LEP-1 Rev.03- FEB 24/11 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 8 (Del)*. Pages deleted by the previous revision are indicated by (Del). EFFECTIVITY: ALL LIST OF EFFECTIVE PAGES Page LEP-2 Rev.03- FEB 24/11 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 9 SERVICING HANDBOOK THIS MANUAL IS APPLICABLE TO ALL PHENOM 300 EXECUTIVE JETS IN OPERATION. EFFECTIVITY: ALL GHSH List of Effective Aircraft Page LEA-1/2 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 11 GROUND HANDLING AND SERVICING HANDBOOK INTRODUCTION...
  • Page 13 (4) List of Effective Pages: Lists all chapters and their list of effective pages with the latest issue dates. EFFECTIVITY: ALL INTRODUCTION Page INTRO-1 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 14 (task) used to uniquely identify differences in configuration, methods / techniques, variations of standard practices applications, etc. 2. Skirting Board Page EFFECTIVITY: ALL INTRODUCTION Page INTRO-2 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 15 A simple dash in this column denotes that the product does not meet any specification or that only the product referred to in this EFFECTIVITY: ALL INTRODUCTION Page INTRO-3 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 16 4 to 38 °C (39 to 100 ° F) Grease, Direct Sunlight, Fluores- cent Light, Air in Circulation. EFFECTIVITY: ALL INTRODUCTION Page INTRO-4 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 17 4 to 38 ° C (39 to 100 ° F) Vibrations, Magnetic fields, Corro- sive acid and base, Oxidants, Flammable liquids, Explosives. EFFECTIVITY: ALL INTRODUCTION Page INTRO-5 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 18 Embraer. The information, technical data, designs and drawings disclosed in this docu− ment are proprietary information of Embraer or third parties and shall not be used or disclosed to any third party without permission of Embraer.
  • Page 19 The GHSH procedures may refer to a zone to give the references neces- sary for the identification of the service areas or components. The figure 2 illustrates the zones location. EFFECTIVITY: ALL INTRODUCTION Page INTRO-7 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 20 GROUND HANDLING AND SERVICING HANDBOOK Aircraft Zones Figure 2 EFFECTIVITY: ALL INTRODUCTION Page INTRO-8 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 21 (c) (SHED BUS) identifies the bus. The figure 3 and figure 4 shows the circuit breaker panels location on the aircraft. EFFECTIVITY: ALL INTRODUCTION Page INTRO-9 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 22 DC BUS 2 EMERGENCY BUS HOT BUS 2 SHED BUS 2 RH and LH Circuit Breaker Panels Location Figure 3 EFFECTIVITY: ALL INTRODUCTION Page INTRO-10 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 23 GROUND HANDLING AND SERVICING HANDBOOK ZONES ZONE EPDU LPDU RPDU EPDU, RPDU and LPDU Location Figure 4 EFFECTIVITY: ALL INTRODUCTION Page INTRO-11 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 24 MONUMENT LH SECONDARY CB PANELS RH SECONDARY CB PANELS RH and LH Secondary CB Panels Location Figure 5 EFFECTIVITY: ALL INTRODUCTION Page INTRO-12 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 25 GROUND HANDLING AND SERVICING HANDBOOK PROCEDURES...
  • Page 27 Fuel Tank - Draining ......12-11-00-680-801-A Engine Oil Level - Visual Check ..........12-12-00-210-801-A EFFECTIVITY: ALL GHSH Procedures - Table of Contents Page TOC-1 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 28 External DC Power Supply - Air- craft/System Configuration....24-41-00-860-801-A Aircraft De-energization - Aircraft/ System Configuration....... 24-41-00-860-802-A EFFECTIVITY: ALL GHSH Procedures - Table of Contents Page TOC-2 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 29 NLG and MLG Tires - General Visual Inspection ......32-45-00-210-801-A Engine Start Procedure .....71-00-01-910-803-A EFFECTIVITY: ALL GHSH Procedures - Table of Contents Page TOC-3/4 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 31 (6) Connect the towbar head (GSE 026) to the Nose Landing Gear tow fitting as follows: EFFECTIVITY: ALL 09-10-01-500-801-A/200 Page 201 Rev.01 - MAY 28/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 32 • Downlock proximity switch • Bonding jumpers • Torque links • Shimmy damper • Drag brace • Doors • Door mechanism EFFECTIVITY: ALL 09-10-01-500-801-A/200 Page 202 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 33 (a) Remove the quick disconnect pin from the upper support. (b) Connect the torque link to the NLG. (c) Install the torque-link quick disconnect pin. EFFECTIVITY: ALL 09-10-01-500-801-A/200 Page 203 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 34 ZONE TORQUE−LINK QUICK DISCONNECT PIN TORQUE LINK TORQUE−LINK QUICK DISCONNECT PIN SUPPORT Torque Link - Towing Figure 201 EFFECTIVITY: ALL 09-10-01-500-801-A/200 Page 204 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 35 HEAD (GSE 026) TOWBAR (GSE 027) HOOK TOWBAR HEAD (GSE 026) STOP HANDLE Towbar - Towing Figure 202 EFFECTIVITY: ALL 09-10-01-500-801-A/200 Page 205 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 36 UPLOCK BOX AND TOWBAR ATTACHMENT POINT FORK JACKING GSE ATTACHMENT POINT WHEEL/TIRE NLG - General Visual Inspection Figure 203 EFFECTIVITY: ALL 09-10-01-500-801-A/200 Page 206 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 37 NOTE:Perform frequent visual inspections of the mooring ropes and wheel chocks. (b) Install the cockpit transparency shade set (GSE 029). EFFECTIVITY: ALL 10-10-00-500-801-A/200 Page 201 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 38 NOTE: For matter of hygiene, we recommend that the waste tank be serviced. 2. Drain the water tank. Refer to GHSH TASK 12-15-03-600-801-A/300. EFFECTIVITY: ALL 10-10-00-500-801-A/200 Page 202 Rev.01 - MAY 28/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 39 PILOT CONTROL YOKE (REF.) PITOT−STATIC COVER (GSE 003) IASP COVER (GSE 052) Normal Parking - Maintenance Practices Figure 201 EFFECTIVITY: ALL 10-10-00-500-801-A/200 Page 203 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 40 CHOCKS COCKPIT TRANSPARENCY SHADE SET (GSE 029) TYPICAL Normal Parking - Maintenance Practices Figure 202 - Sheet 1 EFFECTIVITY: ALL 10-10-00-500-801-A/200 Page 204 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 41 ENGINE COVERS (GSE 030) ENGINE COVERS (GSE 030) Normal Parking - Maintenance Practices Figure 202 - Sheet 2 EFFECTIVITY: ALL 10-10-00-500-801-A/200 Page 205 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 42 POSITION AND PULL IT BACK THROUGH THE HANDLE. Normal Parking - Maintenance Practices Figure 202 - Sheet 3 EFFECTIVITY: ALL 10-10-00-500-801-A/200 Page 206 Rev.01 - MAY 28/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 43 WIND VELOCITY VS. CG POSITION − DRY FLOOR Wind Velocity Charts Figure 203 - Sheet 1 EFFECTIVITY: ALL 10-10-00-500-801-A/200 Page 207 Rev.01 - MAY 28/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 44 WIND VELOCITY VS. CG POSITION − WET FLOOR Wind Velocity Charts Figure 203 - Sheet 2 EFFECTIVITY: ALL 10-10-00-500-801-A/200 Page 208 Rev.01 - MAY 28/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 45 WIND VELOCITY VS. CG POSITION − SNOWY FLOOR Wind Velocity Charts Figure 203 - Sheet 3 EFFECTIVITY: ALL 10-10-00-500-801-A/200 Page 209 Rev.01 - MAY 28/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 46 WIND VELOCITY VS. CG POSITION − ICY FLOOR Wind Velocity Charts Figure 203 - Sheet 4 EFFECTIVITY: ALL 10-10-00-500-801-A/200 Page 210 Rev.01 - MAY 28/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 47 (6) If the temperature is foreseen to be less than -18 ° C (0 ° F), remove the main battery (GHSH TASK 24-36-01-000-801-A/400). EFFECTIVITY: ALL 10-10-00-500-802-A/200 Page 201/202 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 49 (1) Moor the aircraft in the parking area with nylon rope. (2) Attach the nylon rope to the mooring point and attach the anchor with a bowline knot. EFFECTIVITY: ALL 10-20-00-500-801-A/200 Page 201 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 50 − TO MARK THE TIEDOWN POINTS ON THE GROUND, USE THE NOSE LANDING GEAR WHEEL TIRE FOOT PRINT AS THE ZERO REFERENCE POINT. Mooring Points Coordinates Figure 201 EFFECTIVITY: ALL 10-20-00-500-801-A/200 Page 202 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 51 GEAR (REF.) MOORING POINT MOORING POINT MOORING POINT NYLON ROPE NYLON ROPE NYLON ROPE Mooring Points Figure 202 EFFECTIVITY: ALL 10-20-00-500-801-A/200 Page 203 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 52 GROUND HANDLING AND SERVICING HANDBOOK MOORING ATTACHMENT POINT BOWLINE KNOT Aircraft Mooring Ropes Figure 203 EFFECTIVITY: ALL 10-20-00-500-801-A/200 Page 204 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 53 (l) Make sure that there is no obstruction and foreigner objects in the NACA air intakes of wing tanks. EFFECTIVITY: ALL 10-30-00-500-801-A/200 Page 201 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 54 PILOT CONTROL YOKE (REF.) PITOT−STATIC COVER (GSE 003) IASP COVER (GSE 052) Normal Parking - Maintenance Practices Figure 201 EFFECTIVITY: ALL 10-30-00-500-801-A/200 Page 202 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 55 CHOCKS COCKPIT TRANSPARENCY SHADE SET (GSE 029) TYPICAL Normal Parking - Maintenance Practices Figure 202 - Sheet 1 EFFECTIVITY: ALL 10-30-00-500-801-A/200 Page 203 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 56 ENGINE COVERS (GSE 030) ENGINE COVERS (GSE 030) Normal Parking - Maintenance Practices Figure 202 - Sheet 2 EFFECTIVITY: ALL 10-30-00-500-801-A/200 Page 204 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 57 NOTE: The system filling pressure is 12755.3 kPa (1850 psig) at OAT of 21 ° C (70 ° F). EFFECTIVITY: ALL 10-30-00-500-802-A/200 Page 201 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 58 (13) To start the engines after normal parking in cold weather conditions, refer to engine starting procedure (cold weather). Please contact Embraer Sup- port for the applicable maintenance action. EFFECTIVITY: ALL 10-30-00-500-802-A/200 Page 202 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 59 GROUND HANDLING AND SERVICING HANDBOOK ZONE ZONE BRACKET (REF.) PORTABLE FIRE EXTINGUISHER CLAMP (2x) TYPICAL Portable Fire Extinguisher Figure 201 EFFECTIVITY: ALL 10-30-00-500-802-A/200 Page 203 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 60 INDICATOR (REF.) FILL VALVE PROTECTIVE OXYGEN PRESSURE REGULATOR OXYGEN PRESSURE GAUGE OXYGEN SOURCE (REF.) Oxigen Cylinder Figure 202 EFFECTIVITY: ALL 10-30-00-500-802-A/200 Page 204 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 61 −10 CYLINDER COMPARTMENT TEMPERATURE − °C −40 −22 −4 −14 CYLINDER COMPARTMENT TEMPERATURE − °F Chart Figure 203 EFFECTIVITY: ALL 10-30-00-500-802-A/200 Page 205/206 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 63 Indication Crew Alert System) fuel indicating area. NOTE: The total fuel-tank capacity is approximately 2976 l (786 gal.). EFFECTIVITY: ALL 12-11-00-650-801-A/300 Page 301 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 64 (2) De-energize the aircraft (GHSH TASK 24-41-00-860-802-A/200). (3) Remove the grounding cable(s) from the aircraft (GHSH TASK 20-40-02- 910-801-A/200). EFFECTIVITY: ALL 12-11-00-650-801-A/300 Page 302 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 65 FILLER CAP GRAVITY FILLER NECK FUELING NOZZLE GRAVITY FILLER NECK GRAVITY FILLER CAP Fuel Tank - Refueling Figure 301 EFFECTIVITY: ALL 12-11-00-650-801-A/300 Page 303 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 66 RIGHT TANK ANALOGUE FUEL QUANTITY BAR LEFT RIGHT TANK FUEL TANK FUEL QUANTITY QUANTITY Fuel Tank - Indicating Figure 302 EFFECTIVITY: ALL 12-11-00-650-801-A/300 Page 304 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 67 3 mm (0.08 - 0.12 in.) stay between the screw head and the dump valve flange. (2) Push up and turn counter-clockwise the defueling tool (GSE 023) until it is EFFECTIVITY: ALL 12-11-00-650-802-A/300 Page 301 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 68 (5) De-energize the aircraft (GHSH TASK 24-41-00-860-802-A). (6) Remove the grounding cable(s) from the aircraft (GHSH TASK 20-40-02- 910-801-A). EFFECTIVITY: ALL 12-11-00-650-802-A/300 Page 302 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 69 INTO FUEL CONTAINER TORQUE: 1.36 − 1.69 N.m (12 − 15 lb.in) Fuel Tank - Defueling Figure 301 EFFECTIVITY: ALL 12-11-00-650-802-A/300 Page 303 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 70 RIGHT TANK ANALOGUE FUEL QUANTITY BAR LEFT RIGHT TANK FUEL TANK FUEL QUANTITY QUANTITY Fuel Tank - Indicating Figure 302 EFFECTIVITY: ALL 12-11-00-650-802-A/300 Page 304 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 71 NOTE: If an external DC power supply is not available, lift the guard and set the POWER SELECTOR switch to the BATTERY position on the pressure-refueling control panel. EFFECTIVITY: ALL 12-11-00-650-803-A/300 Page 301 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 72 WARNING: DURING THE PRESSURE REFUELING PROCEDURE, MAKE SURE THAT THE REFUELING PRESSURE IS BETWEEN 10 AND 50 PSI. PRESSURES ABOVE THE EFFECTIVITY: ALL 12-11-00-650-803-A/300 Page 302 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 73 (q) Close the valve handle on the fuel nozzle. (r) Disconnect the fuel nozzle from the pressure refueling adapter. EFFECTIVITY: ALL 12-11-00-650-803-A/300 Page 303 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 74 POWER SELECTION switch back to the NORM position and down the guard. (4) Remove the grounding cable(s) from the aircraft (GHSH TASK 20-40-02- 910-801-A). EFFECTIVITY: ALL 12-11-00-650-803-A/300 Page 304 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 75 SELECTION SELECTION SWITCH SHUTOFF INC/DEC LAMP TEST TEST SWITCH SWITCH SWITCH Fuel Tank - Pressure Refueling Figure 301 EFFECTIVITY: ALL 12-11-00-650-803-A/300 Page 305/306 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 77 • Energize the aircraft with an external DC (Direct Current) power supply (GHSH TASK 24-41-00-860-801-A/200). • Do a check of the fuel temperature on the synoptic page. EFFECTIVITY: ALL 12-11-00-680-801-A/300 Page 301 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 78 (1) Close the access door 194BL. (2) Remove the grounding cable(s) from the aircraft (GHSH TASK 20-40-02- 910-801-A/200). EFFECTIVITY: ALL 12-11-00-680-801-A/300 Page 302 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 79 RIGHT TANK ANALOGUE FUEL QUANTITY BAR LEFT RIGHT TANK FUEL TANK FUEL QUANTITY QUANTITY Fuel Tank - Draining Figure 301 EFFECTIVITY: ALL 12-11-00-680-801-A/300 Page 303/304 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 81 GHSH Introduction for the applicable maintenance action. (3) If the engine oil level is between the "MIN" and "MAX" marks, no further EFFECTIVITY: ALL 12-12-00-210-801-A/300 Page 301 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 82 D. Job Close-Up (1) Close the oil service door (Figure 301). (2) Remove the workstand from the work area. EFFECTIVITY: ALL 12-12-00-210-801-A/300 Page 302 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 83 (REF.) 1. OIL FILLER 2. OIL LEVEL SIGHT GLASS TYPICAL Oil Level Check - Components Location Figure 301 EFFECTIVITY: ALL 12-12-00-210-801-A/300 Page 303/304 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 85 Refer to last revision of AFM (Airplane Flight Manual) to check the list of approved engine oils. NOTE: The engine oil capacity is 8.14 l. EFFECTIVITY: ALL 12-12-00-612-801-A/300 Page 301 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 86 D. Job Close-Up (1) Close the oil servicing door (Figure 301). (2) Remove the workstand from the work area. EFFECTIVITY: ALL 12-12-00-612-801-A/300 Page 302 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 87 (REF.) 1. OIL FILLER 2. OIL LEVEL SIGHT GLASS TYPICAL Oil Level Check - Components Location Figure 301 EFFECTIVITY: ALL 12-12-00-612-801-A/300 Page 303/304 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 89 (b) For the MLG, the pressure must range from 1200 to 1269 kPa (174 to 184 psi). (3) If the destination airport temperature is lower than the departure airport EFFECTIVITY: ALL 12-14-00-610-801-A/300 Page 301 Rev.03- FEB 24/11 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 90 EXPLOSION CAN OCCUR. (1) Set up the tire servicing gauge with the low pressure servicing regulator and nitrogen cylinder. EFFECTIVITY: ALL 12-14-00-610-801-A/300 Page 302 Rev.03- FEB 24/11 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 91 EQUIPMENT AFTER YOU COMPLETED THE WORK. (3) Remove from the work area all tools, equipment, and materials that you used. EFFECTIVITY: ALL 12-14-00-610-801-A/300 Page 303 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 92 REGULATOR VALVE TIRE (REF.) TYPICAL TIRE SERVICING GAUGE NITROGEN CYLINDER Tire Pressure - Check and Charge Figure 301 EFFECTIVITY: ALL 12-14-00-610-801-A/300 Page 304 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 93 (2) To fill the water tank, do as follows: (a) Fill the water tank with potable water up to a level. (b) Close the filling port. EFFECTIVITY: ALL 12-15-01-613-801-A/300 Page 301 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 94 EQUIPMENT AFTER YOU COMPLETED THE WORK. (3) Remove from the work area all tools, equipment, and materials that you used. EFFECTIVITY: ALL 12-15-01-613-801-A/300 Page 302 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 95 CONNECTOR HANDLE WATER PUMP (REF.) CAP (REF.) WATER TANK BELT (2x) STRAP (2x) Water Tank- Servicing Figure 301 EFFECTIVITY: ALL 12-15-01-613-801-A/300 Page 303 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 96 FAUCET (REF.) 241EZ LAVATORY SINK CABINET (REF.) FILLING PORT WATER TANK FLUID LEVEL Water Tank - Servicing Figure 302 EFFECTIVITY: ALL 12-15-01-613-801-A/300 Page 304 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 97 (g) Pull the T-handle out and lock it to open the RTS waste drain valve as follows: EFFECTIVITY: ALL 12-15-03-600-801-A/300 Page 301 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 98 (e) If you prefer, you can use DEJET to prepare the solution: 1. 3.95 l of water. EFFECTIVITY: ALL 12-15-03-600-801-A/300 Page 302 Rev.03- FEB 24/11 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 99 EQUIPMENT AFTER YOU COMPLETED THE WORK. (1) Remove from the work area all tools, equipment, and materials that you used. EFFECTIVITY: ALL 12-15-03-600-801-A/300 Page 303 Rev.03- FEB 24/11 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 100 HANDLE OPEN AND LOCKED POSITION TURN PULL LAVATORY SERVICING T− HANDLE CART Waste Tank - Servicing Figure 301 EFFECTIVITY: ALL 12-15-03-600-801-A/300 Page 304 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 101 GROUND HANDLING AND SERVICING HANDBOOK ZONE AFT CABIN PARTITION TOILET BACK PAD (REF.) Waste Tank - Servicing Figure 302 EFFECTIVITY: ALL 12-15-03-600-801-A/300 Page 305/306 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 103 • DISCARD THE RUBBER OR LATEX GLOVES THAT YOU USED. • WHEN YOU HANDLE BIRD STRIKE REMAINS, OBEY LOCAL AUTHORITY RULES PREVENT HEALTH PROBLEMS. EFFECTIVITY: ALL 12-23-00-100-801-A/300 Page 301 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 104 THAT GET INTO THESE AREAS CAN CAUSE SERIOUS DAMAGE TO THE EQUIPMENT. (4) Use a wiper cloth soaked in the solution to clean the fuselage. EFFECTIVITY: ALL 12-23-00-100-801-A/300 Page 302 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 105 NLG be performed around 6 hours after the washing pro- cedure. • High-pressure washing can remove the protective greases EFFECTIVITY: ALL 12-23-00-100-801-A/300 Page 303 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 106 (5) Remove the adhesive tape and polyethylene film form the AOA vanes and from their attachment bases in the fuselage. EFFECTIVITY: ALL 12-23-00-100-801-A/300 Page 304 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 107 MENT AFTER YOU COMPLETED THE WORK. (7) Remove from the work area all tools, equipment, and materials that you used. EFFECTIVITY: ALL 12-23-00-100-801-A/300 Page 305/306 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 109 NOTE: Move the vacuum cleaner slowly to give time for dirt removal. (b) Do not let the dust bag be more than half full. EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 301 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 110 Ammonia solution White vinegar solution Carpet shampoo. This solution must Blood Cold water be well rinsed with clear water. EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 302 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 111 Carpet shampoo. This solution Cream Solvent. must be well rinsed with clean water. EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 303 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 112 Alcohol, methylated solution must be well Ink (ball point) Solvent spirits or mineral rinsed with clean turpentine. water. EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 304 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 113 Carpet shampoo. This solution must Paint (latex) Cold water. Solvent. be well rinsed with clean water. EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 305 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 114 Carpet shampoo. This solution must Urine (fresh) Cold water. be well rinsed with clean water. EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 306 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 115 (j) Apply pressure with paper towels or dry absorbent cloth to blot exces- sive moisture. (k) After the removal of the spots, clean the surface. EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 307 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 116 2. Apply 1:1:1 of trichloroethane volatile dry cleaning solvent to a clean dry towel. 3. Rub the towel on the spot with a soft circular motion. EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 308 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 117 8% to prevent the cover from becoming shorter. (m) Dry the cover at a temperature not higher than 55° C (130°F). EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 309 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 118 PLASTIC COMPONENTS. MEK AND ACETONE CAN CAUSE DAMAGE TO SOME COMPONENTS AND MATERIALS. (1) Clean the metal surfaces with solvents as follows: EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 310 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 119 (e) Rinse the surface with a fresh sponge or a cloth dampened with clean water to remove residue. (f) Dry the surface with a clean, dry cotton cloth. EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 311 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 120 BRULIN 815MX to 64 parts of water by volume, for light dirt. You can increase the solution up to 1 of BRULIN 815MX to 10 parts of water by volume. EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 312 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 121 (b) Prepare a solution of water and mild detergent. NOTE: You can remove stains with detergent. Use denatured EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 313 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 122 (5) Apply neutral detergent to the dirty area with a soft cloth. (6) Rub the surface with a soft clean cloth soaked in water to remove the EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 314 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 123 (1) This procedure is applicable to decorative platings of a distinct variety of materials. These include gold, nickel, copper, brass, chrome, smoke nickel, rose gold, silver and platinum. EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 315 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 124 (a) Dampen a clean dry cotton cloth with Windex. Pour it on the cloth. CAUTION: DO NOT USE HARSH OR AMMONIATED CLEANING AGENTS ON A FINISH WHICH WAS SEALED BY A EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 316 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 125 (1) Remove all excess amounts of dirt and other foreign matter from the glass surface with clean water. Preferred initial application is by spraying or EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 317 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 126 NOTE: Remove or cover/protect watches, rings, and other metal EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 318 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 127 EQUIPMENT AFTER YOU COMPLETED THE WORK. (1) Remove from the work area all tools, equipment and materials that you used. EFFECTIVITY: ALL 12-23-00-100-802-A/300 Page 319/320 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 129 BLIES. DAMAGE CAN OCCUR FROM ELECTRO- STATIC DISCHARGE. (f) When you work with electronic equipment, obey the ESD (Electrostatic EFFECTIVITY: ALL 20-00-00-910-801-A/200 Page 201 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 130 (b) Remove all circuit breaker ring and tag that you installed in the CBP. CAUTION: TO PREVENT DAMAGE, EXAMINE ALL THE WORK AREAS TO MAKE SURE THAT YOU REMOVED ALL EFFECTIVITY: ALL 20-00-00-910-801-A/200 Page 202 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 131 TOOLS AND EQUIPMENT AFTER YOU COMPLETED THE WORK. (c) Remove the platforms, safety devices, tools, equipment and unwanted materials from the work area. EFFECTIVITY: ALL 20-00-00-910-801-A/200 Page 203 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 132 GROUND HANDLING AND SERVICING HANDBOOK WHEEL CHOCKS EMERG/PARK BRAKE HANDLE Aircraft Safe for Maintenance - Maintenance Practices Figure 201 EFFECTIVITY: ALL 20-00-00-910-801-A/200 Page 204 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 133 NOTE: • For static grounding with the use of the wing leading edge points, use a flexible grounding cable with a plug or with a grounding clamp. EFFECTIVITY: ALL 20-40-02-910-801-A/200 Page 201 Rev.01 - MAY 28/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 134 (b) Connect the grounding clamp/plug of the bonding cable to the approved static grounding point on the aircraft (Figure 201) (Figure 202). EFFECTIVITY: ALL 20-40-02-910-801-A/200 Page 202 Rev.01 - MAY 28/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 135 GROUND HANDLING AND SERVICING HANDBOOK ZONES TYPICAL GROUNDING POINT Wing Ground Points Figure 201 EFFECTIVITY: ALL 20-40-02-910-801-A/200 Page 203 Rev.01 - MAY 28/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 136 END CONNECTED TO THE SERVICING EQUIPMENT OR AT AN APPROPRIATE GROUNDING POINT Landing Gear Ground Point Figure 202 EFFECTIVITY: ALL 20-40-02-910-801-A/200 Page 204 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 137 (h) Carefully pull and remove the battery 1 from the aircraft. (2) Remove battery 2 as follows: (Refer to Figure 403) EFFECTIVITY: ALL 24-36-01-000-801-A/400 Page 401 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 138 2. (d) Loosen the self-locking retainer. (e) Carefully pull and remove the battery 2 from the aircraft. EFFECTIVITY: ALL 24-36-01-000-801-A/400 Page 402 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 139 2 OPEN BATT 1 BATT 2 ELEC EMER ELECTRICAL CONTROL PANEL Electrical Control Panel - Location Figure 401 EFFECTIVITY: ALL 24-36-01-000-801-A/400 Page 403 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 140 SERVICING HANDBOOK ZONE 212 CZ BATTERY 1 ELECTRICAL CONNECTOR CLAMP ESCAPE HOSE Main Battery 1 - Removal/Installation Figure 402 EFFECTIVITY: ALL 24-36-01-000-801-A/400 Page 404 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 141 GROUND HANDLING AND SERVICING HANDBOOK ZONE BATTERY 2 ELECTRICAL CONNECTOR SELF−LOCKING RETAINER (2x) Main Battery 2 - Removal/Installation Figure 403 EFFECTIVITY: ALL 24-36-01-000-801-A/400 Page 405/406 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 143 (a) Disconnect the eletrical connector from the battery connector. (b) Put a protective cap on the electrical connector and on the battery connector. EFFECTIVITY: ALL 24-36-01-000-802-A/400 Page 401 Rev.10 - AUG 27/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 144 2 OPEN BATT 1 BATT 2 ELEC EMER ELECTRICAL CONTROL PANEL Electrical Control Panel - Location Figure 401 EFFECTIVITY: ALL 24-36-01-000-802-A/400 Page 402 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 145 SERVICING HANDBOOK ZONE 212 CZ MAIN BATTERY BATTERY CONNECTOR ELECTRICAL CONNECTOR Main Battery 1 - Disconnection/Connection Figure 402 EFFECTIVITY: ALL 24-36-01-000-802-A/400 Page 403 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 146 SERVICING HANDBOOK ZONE 195FR ELECTRICAL CONNECTOR BATTERY 2 SELF−LOCKING RETAINER (2x) Main Battery 2 - Disconnection/Connection Figure 403 EFFECTIVITY: ALL 24-36-01-000-802-A/400 Page 404 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 147 (a) Install the access panel 212CZ. (b) Close the forward baggage-compartment door. (3) For battery 2, close the access door 195FR. EFFECTIVITY: ALL 24-36-01-400-801-A/400 Page 401 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 148 SERVICING HANDBOOK ZONE 212 CZ BATTERY 1 ELECTRICAL CONNECTOR CLAMP ESCAPE HOSE Main Battery 1 - Removal/Installation Figure 401 EFFECTIVITY: ALL 24-36-01-400-801-A/400 Page 402 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 149 GROUND HANDLING AND SERVICING HANDBOOK ZONE BATTERY 2 ELECTRICAL CONNECTOR SELF−LOCKING RETAINER (2x) Main Battery 2 - Removal/Installation Figure 402 EFFECTIVITY: ALL 24-36-01-400-801-A/400 Page 403/404 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 151 (4) On the ELECTRICAL control panel, remove the DO NOT OPERATE tag from the BATT 1 and BATT 2 switches. EFFECTIVITY: ALL 24-36-01-400-802-A/400 Page 401 Rev.10 - AUG 27/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 152 SERVICING HANDBOOK ZONE 212 CZ MAIN BATTERY BATTERY CONNECTOR ELECTRICAL CONNECTOR Main Battery 1 - Disconnection/Connection Figure 401 EFFECTIVITY: ALL 24-36-01-400-802-A/400 Page 402 NOV 20/09 CCopyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 153 SERVICING HANDBOOK ZONE 195FR ELECTRICAL CONNECTOR BATTERY 2 SELF−LOCKING RETAINER (2x) Main Battery 2 - Disconnection/Connection Figure 402 EFFECTIVITY: ALL 24-36-01-400-802-A/400 Page 403 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 154 2 OPEN BATT 1 BATT 2 ELEC EMER ELECTRICAL CONTROL PANEL Electrical Control Panel - Disconnection/Connection Figure 403 EFFECTIVITY: ALL 24-36-01-400-802-A/400 Page 404 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 155 (2) Set the GPU (GSE 016) to ON. Refer to the GSE Appendix. (3) On the ELECTRICAL control panel, do the steps that follow: EFFECTIVITY: ALL 24-41-00-860-801-A/200 Page 201 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 156 Energized Green CENTRAL BUS to DC BUS 2 Energized Green CENTRAL BUS to DC BUS 2 De-energized White EFFECTIVITY: ALL 24-41-00-860-801-A/200 Page 202 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 157 2 OPEN BATT 1 BATT 2 ELEC EMER ELECTRICAL CONTROL PANEL Electrical Control Panel - Location Figure 201 EFFECTIVITY: ALL 24-41-00-860-801-A/200 Page 203 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 158 EXTERNAL DC POWER RECEPTACLE Energization of the Aircraft with an External DC Power Supply - Maintenance Practices Figure 202 EFFECTIVITY: ALL 24-41-00-860-801-A/200 Page 204 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 159 (1) Close access door 195CL. (2) If applicable, remove the circuit breaker ring and tag from these circuit breakers and close them: EFFECTIVITY: ALL 24-41-00-860-802-A/200 Page 201 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 160 • TEMP PWR 2-RHCBP (DC BUS 2 AIR COND PRESN) (3) Remove from the work area all tools, equipment, and materials that you used. EFFECTIVITY: ALL 24-41-00-860-802-A/200 Page 202 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 161 2 OPEN BATT 1 BATT 2 ELEC EMER ELECTRICAL CONTROL PANEL Electrical Control Panel - Location Figure 201 EFFECTIVITY: ALL 24-41-00-860-802-A/200 Page 203 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 162 EXTERNAL DC POWER RECEPTACLE De-energization of the Aircraft with an External DC Power Supply - Maintenance Practices Figure 202 EFFECTIVITY: ALL 24-41-00-860-802-A/200 Page 204 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 163 (1) De-energize the aircraft (GHSH TASK 24-41-00-860-802-A/200). (2) Remove from the work area all tools, equipment, and materials that you used. EFFECTIVITY: ALL 27-04-01-710-801-A/500 Page 501 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 164 ROLL TRIM SWITCH PITCH BKP MODE BACKUP PITCH TRIM SWITCH Trim Actuator Controller - Operational Test Figure 501 EFFECTIVITY: ALL 27-04-01-710-801-A/500 Page 502 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 165 SITUATION. ONLY EXPLOSION-PROOF EQUIPMENT WHEN YOU DO TASKS AT LESS THAN 15 M (50 FT) AWAY FROM AN EFFECTIVITY: ALL 28-00-00-910-801-A/200 Page 201 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 166 THAT NO HIGH-FREQUENCY RADIO TRANSMITTER IS IN OPERATION AT LESS THAN 60M (200 FT) FROM THE AIRCRAFT. NO RADAR EQUIPMENT MUST BE IN EFFECTIVITY: ALL 28-00-00-910-801-A/200 Page 202 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 167 DISTANCE OF LESS THAN 16 KM (10 MILES). (1) Obey these safety precautions and warnings when you do the servicing procedures in the fuel system. EFFECTIVITY: ALL 28-00-00-910-801-A/200 Page 203/204 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 169 THE SYSTEM OUT BEFORE YOU FILL IT WITH NEW FLUID. IF YOU MIX FLUIDS OF DIFFERENT BRANDS, THE CHARAC- EFFECTIVITY: ALL 29-10-00-910-801-A/200 Page 201 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details...
  • Page 170 NOTE:Make sure that the hydraulic reservoir service unit is filled with sufficient hydraulic fluid to replenish the aircraft EFFECTIVITY: ALL 29-10-00-910-801-A/200 Page 202 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 171 NOTE: Use a flashlight while you work on this compartment (c) Wait until all the air is removed, then make sure that the oil that comes EFFECTIVITY: ALL 29-10-00-910-801-A/200 Page 203 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 172 INJURY TO PERSONS AND/OR DAMAGE TO THE EQUIP- MENT. (23)Remove from the work area all tools, equipment, and materials that you used. EFFECTIVITY: ALL 29-10-00-910-801-A/200 Page 204 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 173 INTEGRATED MANIFOLD (LH VIEW) BLEED VALVE HYDRAULIC RESERVOIR SERVICE UNIT (REF.) HOSE Hydraulic System Reservoir - Servicing Figure 201 EFFECTIVITY: ALL 29-10-00-910-801-A/200 Page 205 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 174 ZONE 194EL BLEED VALVE HYDRAULIC MANIFOLD (REF.) HYDRAULIC HOSE Bleed of Air of the Hydraulic System Figure 202 EFFECTIVITY: ALL 29-10-00-910-801-A/200 Page 206 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 175 (8) Disconnect the pressure and return hoses of the hydraulic power unit from the pressure and return quick disconnect couplings (1 and 2) of the hydraulic manifold. EFFECTIVITY: ALL 29-10-00-910-802-A/200 Page 201 Rev.10 - AUG 27/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 176 CHARACTERISTICS OF THE FLUIDS CAN CHANGE AND PUT THE PERFORMANCE AND SAFETY OF THE SYSTEM AT RISK. EFFECTIVITY: ALL 29-10-00-910-802-A/200 Page 202 Rev.10 - AUG 27/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 177 (g) Install the cap on suction refill quick-disconnect. (14)Remove from the work area all tools, equipment, and materials that you used. EFFECTIVITY: ALL 29-10-00-910-802-A/200 Page 203 Rev.10 - AUG 27/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 178 USED TO PRESSURIZE, DRAIN, BLEED, OR FLUSH THE HYDRAULIC SYSTEMS Hydraulic System-Pressurization with Hydraulic Power Unit Figure 201 EFFECTIVITY: ALL 29-10-00-910-802-A/200 Page 204 Rev.10 - AUG 27/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 179 (LH VIEW) BLEED VALVE HYDRAULIC RESERVOIR SERVICE UNIT (REF.) HOSE Hydraulic System Reservoir - Servicing Figure 202 EFFECTIVITY: ALL 29-10-00-910-802-A/200 Page 205/206 Rev.10 - AUG 27/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 181 (1) Use the landing-gear safety pins to lock the nose and main landing gears down. (2) Make sure that personnel can see the red REMOVE-BEFORE-FLIGHT streamer clearly. EFFECTIVITY: ALL 32-00-00-910-801-A/200 Page 201 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 182 GROUND HANDLING AND SERVICING HANDBOOK ZONE ZONES SAFETY PIN TYPICAL Landing-Gear Safety Pin - Location Figure 201 EFFECTIVITY: ALL 32-00-00-910-801-A/200 Page 202 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 183 (150 mm). (f) Tread or sidewall bulge. (g) Peeled rib. (h) Thrown tread. (i) Open tread splice. EFFECTIVITY: ALL 32-45-00-210-801-A/600 Page 601 Rev.03- FEB 24/11 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 184 D. Job Close-Up (1) Put the aircraft back to its initial condition. EFFECTIVITY: ALL 32-45-00-210-801-A/600 Page 602 Rev.03- FEB 24/11 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 185 OR 5.9 in (150 mm) FOR NOSE LANDING GEAR Nose and Main Wheel Tires - Inspection Figure 201, Sheet 1 of 3 EFFECTIVITY: ALL 32-45-00-210-801-A/600 Page 603 Rev.03- FEB 24/11 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 186 GROOVE CRACKING IMPACT BREAK Nose and Main Wheel Tires - Inspection Figure 201, Sheet 2 of 3 EFFECTIVITY: ALL 32-45-00-210-801-A/600 Page 604 Rev.02 - AUG 27/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 187 WET BRAKING FLAT−SPOT Nose and Main Wheel Tires - Inspection Figure 201, Sheet 3 of 3 EFFECTIVITY: ALL 32-45-00-210-801-A/600 Page 605/606 Rev.02 - AUG 27/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 189 (GHSH TASK 12-12-00-612-801-A). (12)Energize the aircraft with an external DC power supply (GHSH TASK 24- 41-00-860-801-A). EFFECTIVITY: ALL 71-00-01-910-803-A/200 Page 201 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 190 EFFECTIVITY: ALL 71-00-01-910-803-A/200 Page 202 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 191 (8) De-energize the aircraft (GHSH TASK 24-41-00-860-802-A) (9) Remove from the work area all tools, equipment, and materials that you used. EFFECTIVITY: ALL 71-00-01-910-803-A/200 Page 203/204 Rev.01 - MAY 28/10 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 193 GROUND HANDLING AND SERVICING HANDBOOK APPENDIX...
  • Page 195 GROUND HANDLING AND SERVICING HANDBOOK GROUND SUPPORT EQUIPMENT APPENDIX...
  • Page 197 Towbar............GSE 027 Set-transparency Shade, Cockpit ............GSE 029 Cover, Engine..........GSE 030 EFFECTIVITY: ALL GHSH GSE Appendix - Table of Contents Page TOC-1/2 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 199 9. GSE MAINTENANCE Keep the cover clean and protected against rain, sun, and dust. 10. TOOL HISTORY Not applicable. EFFECTIVITY: ALL GSE 003 Page 1 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 200 GROUND HANDLING AND SERVICING HANDBOOK Pitot-Static Cover Figure 1 EFFECTIVITY: ALL GSE 003 Page 2 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 201 Before and after using the plugs, make sure that they are in perfect conditions. 10. TOOL HISTORY Not applicable. EFFECTIVITY: ALL GSE 008 Page 1 NOV 20/09 Copyright © 2010 by EMBRAER - Empresa Brasileira de Aeronaútica S.A. All rights reserved.
  • Page 202 ANEMOMETRIC STATIC ANEMOMETRIC STATIC PORTS 1 AND 3 PORTS 2 AND 4 TYPICAL Plug-Protection, Static Port Figure 1 EFFECTIVITY: ALL GSE 008 Page 2 NOV 20/09 Copyright © 2010 by EMBRAER - Empresa Brasileira de Aeronaútica S.A. All rights reserved.
  • Page 203 9. GSE MAINTENANCE Keep the covers clean and protected against rain, sun, and dust. 10. TOOL HISTORY Not applicable. EFFECTIVITY: ALL GSE 009 Page 1 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 204 GROUND HANDLING AND SERVICING HANDBOOK Pitot Cover Figure 1 EFFECTIVITY: ALL GSE 009 Page 2 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 205 7. DIMENSIONS AND WEIGHT 1384 x 753 x 1105 mm (54.5 x 29.6 x 43.5 in); 331 kg (730 lb) EFFECTIVITY: ALL GSE 016 Page 1 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 206 9. GSE MAINTENANCE For information on maintenance, refer to the vendor's documentation. 10. TOOL HISTORY Not applicable. EFFECTIVITY: ALL GSE 016 Page 2 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 207 GROUND HANDLING AND SERVICING HANDBOOK ZONE Ground Power Unit Figure 1 EFFECTIVITY: ALL GSE 016 Page 3/4 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 209 45 x 80 mm (1.8 x 3.1 in) 8. SUPPORTING TOOLS Not applicable. 9. GSE MAINTENANCE Not applicable. 10. TOOL HISTORY Not applicable. EFFECTIVITY: ALL GSE 022 Page 1 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 210 GROUND HANDLING AND SERVICING HANDBOOK Fuel Sampler Figure 1 EFFECTIVITY: ALL GSE 022 Page 2 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 211 9. GSE MAINTENANCE For information on maintenance, refer to the vendor's documentation. 10. TOOL HISTORY Not applicable. EFFECTIVITY: ALL GSE 023 Page 1 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 212 GROUND HANDLING AND SERVICING HANDBOOK ZONES Tool, Defueling Figure 1 EFFECTIVITY: ALL GSE 023 Page 2 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 213 9. GSE MAINTENANCE For information on maintenance, refer to the vendor's documentation. 10. TOOL HISTORY Not applicable. EFFECTIVITY: ALL GSE 026 Page 1 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 214 GROUND HANDLING AND SERVICING HANDBOOK GSE 027 (REF.) Towbar Head Figure 1 EFFECTIVITY: ALL GSE 026 Page 2 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 215 9. GSE MAINTENANCE For information on maintenance, refer to the vendor's documentation. 10. TOOL HISTORY Not applicable. EFFECTIVITY: ALL GSE 027 Page 1 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 216 GROUND HANDLING AND SERVICING HANDBOOK GSE 026 (REF.) Towbar Figure 1 EFFECTIVITY: ALL GSE 027 Page 2 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 217 9. GSE MAINTENANCE Keep the set clean and protected against rain, sun, and dust. 10. TOOL HISTORY Not applicable. EFFECTIVITY: ALL GSE 029 Page 1 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 218 GROUND HANDLING AND SERVICING HANDBOOK Set-Transparency Shade Cockpit Figure 1 EFFECTIVITY: ALL GSE 029 Page 2 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 219 9. GSE MAINTENANCE Keep the plugs clean and protected against rain, sun, and dust. 10. TOOL HISTORY Not applicable. EFFECTIVITY: ALL GSE 030 Page 1 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 220 GROUND HANDLING AND SERVICING HANDBOOK Plugs, Engine Figure 1 EFFECTIVITY: ALL GSE 030 Page 2 NOV 20/09 Copyright © by EMBRAER S.A - All rights reserved - See title page for details.
  • Page 221 GROUND HANDLING AND SERVICING HANDBOOK CONSUMABLE PRODUCTS APPENDIX...
  • Page 223 SHELF LIFE STORAGE PART NUMBER SPECIFICATION DESIGNATION SUPPLIER DANGER CLASS (days) CODE Diethylene Anti-Ice Fuel Aditive Glycol Monom- ASTM D4171 (DI-EGME) ethyl Ether Disinfectant, Cleaner, Honey Bee AMS 1640 Aircraft Lavatory Local Supplier Toxic Substance Cleaner 60 System Non-Dangerous Local Supplier JET A ASTM D 1655 Jet Fuel...
  • Page 224 SUPPLIER DANGER CLASS (months) CODE MIL-PRF-680 MIL-PRF-680 Cleaning Compound Refer to Local Supplier Flammable Liquid Type I TYPE I Solvent Manufacturer EMBRAER Biodegradable Non-Dangerous MEP 21-018 EMPRESA BRASILE- Detergent Material IRA DE AERON EMBRAER Biodegradable AIRCRAFT Non-Dangerous MEP 21-018 Detergent...

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