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Buell Manuals
Motorcycle
1125 2009 Series
Service manual
Buell 1125 2009 Series Service Manual
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:
Electrical diagnostics manual
(306 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
About this Manual
Table of Contents
Fastener Torque Values
Safe Operating Maintenance
Shop Practices
Removing Parts
Cleaning
Repair and Replacement Procedures
Hardware and Threaded Parts
Bushings
Gaskets
Tool Safety
Gears
Shafts
Exhaust System Leakage
Punches/Chisels
Screwdrivers
Ratchets and Handles
Sockets
Maintenance Schedule
Quick Reference Maintenance Chart
Fuel and Oil
Gasoline Blends
Engine Lubrication
Recommended Engine Oils
Engine Oil and Filter
Checking Oil Level
Oil Level Cold Check
Oil Level Hot Check
Engine Oil Change
Air Filter Element Removal and Installation
Intake Cover Removal and Installation
Air Filter Element Cleaning and Inspection
Throttle Cable Adjustment
Tires and Wheels
Tire Replacement
Wheel Bearings
Bleeding Clutch Fluid Line
Hydraulic Clutch
Checking Fluid Level (Clutch)
Reservoir Banjo Bolt
Bleeder Valve
Drive Belt Maintenance
Rear Sprocket Inspection
Drive Belt Inspection
Drive Belt Wear Patterns
Potential Limits to Belt Drive Service Life
Idler Pulley Inspection
Brake System Maintenance
Brake Troubleshooting
Checking Brake Fluid Level
Front Brake Fluid Reservoir
Bleeding Brakes
Rear Brake Fluid Reservoir
Brake Pedal Adjustment
Brake Pad Thickness
Pedal Adjustment
Brake Rotor Thickness
Brake Pad Replacement
Front Pad Removal
Front Pad Installation
Rear Pad Removal
Rear Pad Installation
Rear Brake Pad Retaining Spring
Rear Caliper Piston Lug for Pad Retaining Spring
Rear Master Cylinder Reservoir
Bottom View of Rear Caliper and Brake Pads
Spark Plug Clean
Plug Deposits
Spark Plug Replacement
Spark Plug Gap Specification
Spark Plug Cleaning
Headlamp Alignment
Headlamp Adjustment
Battery Maintenance
Battery Cleaning and Inspection
Voltmeter Test
Charging Battery
Using a Battery Charger
Battery Disconnection and Removal
Battery Charging Rates/Times
Battery Storage
Battery Installation and Connection
Battery Terminals View
Battery Component Clearance View
Engine Coolant Level
Coolant Type
Checking and Adding Coolant in Expansion Tank
Bleeding Coolant
Valve Clearance
Valve Lash
Steering Head Bearings Inspection
Steering Head Bearings Resistance Test
Vehicle Storage
Troubleshooting
Engine Troubles
Lubrication System Troubles
Electrical System Troubles
Transmission Troubles
Clutch Troubles
Chassis Troubles
Cooling System Troubles
Suspension Troubles
Chassis
Fastener Torque Values (Chassis)
Chassis Specifications
Recommended Suspension Settings
Vehicle Identification Number (VIN)
Covers, Guards and Guides
Tires Repair
Tire and Wheel Troubleshooting
Tires Specifications
Tire Size
Rim Size
Tire Fitment-Tubeless Cast Wheels
Tire Dismounting
Tire Cleaning and Inspection
Tire Mounting
Using the Tire Machine
Direction of Rotation Arrow
Tire Bead at Bottom of Rim Well
Runout
Inflate Tire
Tire Balancing
Wheels Troubleshooting
Wheels Installation
Wheels Inspection
Rear Wheel Removal
Rear Wheel Installation
Wheels Repair
Wheel Rim Runout
Wheel Bearings Removal
Installation: Rotor Side Bearing
Installation: Opposite Side Bearing
Front Brake Hand Lever
Master Cylinder/Reservoir: Removal
Master Cylinder/Reservoir: Repair
Brake System Components Cleaning and Inspection
Master Cylinder/Reservoir: Assembly
Master Cylinder/Reservoir: Installation
Front Brake Fluid Line Removal and Installation
Caliper Removal and Installation
Caliper Repair
Caliper Cleaning and Inspection
Caliper Assembly
Front Caliper Assembly View
Rear Brake Pedal Removal and Installation
Master Cylinder/Reservoir Removal
Master Cylinder/Reservoir Installation
Brake Fluid Line Removal
Brake Fluid Line Installation
Front Fork Removal
Front Fork Disassembly
Drain the Fork Oil
Fork Disassembly
Front Fork Assembly View
Front Fork Cleaning and Inspection
Front Fork Assembly
Fill with Fork Oil
Front Fork Final Assembly
Fork Clamps Removal and Installation
Steering Head Bearing Removal and Installation
Shock Absorber Replacement
Rear Shock Assembly View
Swingarm and Brace
Axle Sliders
Swingarm Removal
Swingarm Repair
Swingarm Installation
Swingarm Assembly View
Frame Service
K-Brackets
Motor Mounts
Subframe Tail Section
Subframe Pan Removal
Subframe Pan Installation
Subframe Removal
Subframe Installation
Fairing and Headlamp Assembly
Windshield
Fairing Removal and Installation
Headlamp Assembly Removal and Installation
Support Bracket Removal
Support Bracket Installation
Headlamp/Fairing Support Bracket Removal and Installation
Windscreen and Headlamp Assembly
Handlebars
Left Clip-On Removal and Installation
Left Hand Grip
Right Clip-On Removal and Installation
Handlebars Removal and Installation
Footpegs, Heel Guards and Mounts
Rider Seat Removal and Installation
Pillion
Pillion Lock Removal
Pillion Lock Installation
Sidestand Removal and Disassembly
Sidestand Assembly and Installation
Sidestand Stop Bracket
Engine
Fastener Torque Values (Engine)
Engine Specifications
Engine Troubleshooting
Compression Test
Diagnosis Smoking Engine or High Oil Consumption
Oil Pressure Test
Engine Rotation
Down Rotation
Upper Engine
Muffler
Rotate Engine
Up Rotation
Engine Replacement
Engine Removal
Drain the Fluids/Oil Cooler
Engine Disassembly
Engine Assembly
Engine Installation
Final Tighten Exhaust System
Return to Service (Engine)
Rebuild Timing Instructions
Front Cylincder TDC
270 Degree Rotation
Rear Cylinder TDC
Engine Rebuild Sequence by Component
Top Dead Center (TDC)
Locking Crankshaft
Camshaft Assembly
Valve Covers Removal and Installation
Camshaft Assembly View
Camshaft Cleaning and Inspection
Camshaft Installation
Cylinder Head Removal
Cylinder Head Disassembly
Cylinder Head Cleaning and Inspection
Spark Plug Threads
Cutting Valve Seats
Neway Valve Seat Cutter
Cylinder Head Assembly
Cylinder Head Installation
Cylinders and Pistons Removal and Disassembly
Cylinders and Pistons Cleaning and Inspection
Checking Piston Pin
Deglazing Cylinder
Installing Piston Rings
Installing Piston
Installing Cylinder
Clutch Case Vent Tube Removal and Installation
Clutch Cover Removal and Installation
P-Clamp
Balancer: Water Pump Shaft
Balancer: Bottom
Oil Pump Removal
Oil Pump Inspection
Oil Pump Installation
Oil Strainer
Alternator Side
Oil Filter
Pressure Retaining Valve
Sealing Sleeve
Ignition Cover Removal
Ignition Cover Installation
Balancer: Top - Removal
Bearing and Oil Seal
Balancer: Top - Installation
Starter Friction Clutch Removal
Starter Friction Clutch Installation
Crankcase Breather Replacement
Valve Train Drive
Front Cylinder Removal and Installation
Rear Cylinder Removal and Installation
Split Crankcase
Clutch Side Components Removal
Alternator Side Components Removal
Crankcase Disassembly
Oil Sump Removal and Installation
Oil Nozzles
Oil Passage Plugs
Water Pump Shaft Bearing Removal and Installation
Main Bearings Removal and Installation
Join Crankcase Halves
Clutch Side Components Installation
Alternator Side Components Installation
Crankshaft Removal
Crankshaft Disassembly
Crankshaft Assembly
Crankshaft Installation
Fuel System
Fastener Torque Values (Fuel System)
Air Cleaner Assembly
Ram Air Intake Snorkel
Baseplate Removal
Baseplate Installation
Throttle Mount Gasket Removal and Installation
Sensors
Bank Angle Sensor (BAS) Replacement
Barometric Pressure Sensor (BARO)
Fuel Pressure Sensor
Intake Air Temperature Sensor (IAT) Removal
Intake Air Temperature Sensor (IAT) Installation
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Table of
Contents
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Table of Contents
Troubleshooting
Brake system maintenance
44
Troubleshooting
70
Tires repair
89
Wheels troubleshooting
95
Engine troubleshooting
174
Engine coolant temperature (ECT) sensor
305
Drive/transmission troubleshooting
334
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