Nokia 6060 Service Manual

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Page 1 Transceiver with BL-5b 760mAh Li-Ion battery pack Talk time Standby Note Depends on Up to 2.5h Up to 10.5days network parameters Environmental characteristics: Lead-free soldered • SERVICE MANUAL Service Level 1&2 Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 2: Table Of Contents
FORWARDING OF REPAIRS ............................... 23 ESD PROTECTION REQUIREMENTS............................24 CHANGE HISTORY Status Version No. Date Comments Draft 22.07.2005 Initial draft Approved 30.08.2005 Approved Apporved 06.08.2005 Changes in disassy, exploded,-& spareparts overview Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 3: Introduction
1. INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it confidential.
Page 4: General Repair Information
6. Common Software Service Bulletins etc,… Use General SB-217 as a reference or overview. Please also check NOKIA Online (NOL) for latest news and files on a regular basis. Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 5: Pathfinder For Workshop Staff
Videos – Disassembly/Assembly NOKIA Online Care Services Training Phone Models Level 1&2 e-learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone: Overview & Guides Disassembly & Assembly Troubleshooting Basic information about the...
Page 6: Exploded View And Component Disposal
4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 7: Spare Parts Overview
PAGE 7 (24) Apporved 2.0 CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support CONFIDENTIAL 27.9.2005 5. SPARE PARTS OVERVIEW Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 8: Spare Parts List
Bulletins (spare parts, SWAP units and service tools) from NOL! This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis. Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 9: Service Tools
Small and lightweight charger for fast charging of your phone battery. Headset HDC-5 Headset with remote control, hands free CA-65DS Service Cable is used to connect FLS-4S directly to the phone. RJ-96 Soldering Jig Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 10 Wetec tweezers 22 SA-ESD Wetec tweezers 13 SA-SMD ESD Wetec tweezers PSF SA-ESD Wetec ESD brush E1211 Kaiser Fototechnik airbrush 6315 Wetec dental tool DEM83266/0 Components Scissors 323-5732 Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 11: Sw-Update
To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 12: Disassembly Instructions
6.) Use the SRT-6 to release the left and … the Antenna Cover Assy. 7.)…the right snap of the Antenna Cover Assy. 8.) Pull off the Antenna Cover Assy in the shown direction. Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 13 Locate the small hole and insert the SS-6 as shown. can curve or even tear down easily. Prevent bending the tool while pushing it carefully through the opening. Close the unit slowly while pushing. Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 14 For assembly use the reverse order and the torque of 28 Ncm. 23.) Lever out the Engine Module with the SRT-6. 24.) Release all plastic clips of the Light Guide Assy carefully. Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 15 32.) To remove the A-Cover Assy release all clips, each assembly use the reverse order and a torque of 15 side beginning from the hinge side as shown. Ncm. Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 16 37.) Release all metal clips of the LCD Shield Assy. 38.) Open the LCD connector while separating the Upper PWB carefully. 39.) Push the LCD through the LCD Shield Assy as 40.) Separate the parts. shown. Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 17 WW Competence Transfer Multimedia Creation & Support CONFIDENTIAL 27.9.2005 41.) Release the Hinge Assy by pushing it with the 42.) Now the Hinge can be removed easily. slotted screwdriver. Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 18: Legend For Quick Trouble Shooter
PAGE 18 (24) Apporved 2.0 CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support CONFIDENTIAL 27.9.2005 10. LEGEND FOR QUICK TROUBLE SHOOTER Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 19: Quick Trouble Shooter Part 1
PAGE 19 (24) Apporved 2.0 CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support CONFIDENTIAL 27.9.2005 11. QUICK TROUBLE SHOOTER PART 1 Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 20: Quick Trouble Shooter Part 2
PAGE 20 (24) Apporved 2.0 CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support CONFIDENTIAL 27.9.2005 12. QUICK TROUBLE SHOOTER PART 2 Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 21: Quick Trouble Shooter Part 3
PAGE 21 (24) Apporved 2.0 CMO Operations & Logistics WW Competence Transfer Multimedia Creation & Support CONFIDENTIAL 27.9.2005 13. QUICK TROUBLE SHOOTER PART 3 Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 22: Gonogo Test
After the optical check, a GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone. Please refer to the actual information on NOKIA Online. When using delivered tester support files, take care of the right setup according to the tester type and product type.
Page 23: Forwarding Of Repairs
Add repair documentation e.g. filled-in service note into Fold the swap carton as shown in Spare Parts SB-004. the swap carton. There are two different sizes of swap cartons for common mobile phones. Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.
Page 24: Esd Protection Requirements
Grounded service equipment, i.e. soldering station Normal pressured air for cleaning ESD clothes such as coat or frock modules/displays The video covers general issues concerning Electro-Static Discharge (ESD) Service Manual 6060 Level 1&2 Copyright © 2005 NOKIA Corporation. All rights reserved.

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