Sharp SJ-P58M-BE Service Manual
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Sharp SJ-P58M-BE Service Manual

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Refrigerant; HFC-134a
Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.
CAUTIONS AND INFORMATIONS .................................................................................................................. 2
SPECIFICATIONS ............................................................................................................................................ 3
DESIGNATION OF VARIOUS PARTS ............................................................................................................. 4
LIST OF ELECTRICAL PARTS ........................................................................................................................ 5
DIMENSIONS ................................................................................................................................................... 6
WIRING DIAGRAM ........................................................................................................................................... 8
FUNCTIONS ................................................................................................................................................... 11
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS ............................................................. 15
COOLING UNIT .............................................................................................................................................. 23
REPLACEMENT PARTS LIST ....................................................................................................................... 25
SERVICE MANUAL
REFRIGERATOR-FREEZER
MODELS
SJ-P58M-BE/GL/GY/SL
SJ-P63M-BE/GL/GY/SL
SJ-P68M-BE/GL/GY/SL
In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.

TABLE OF CONTENTS

SHARP CORPORATION
1
S4307SE68CPUR
DESTINATION ......................... R
SJ-P58M
SJ-P63M
SJ-P68M
page

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  • Page 1: Table Of Contents

    SJ-P68M SERVICE MANUAL S4307SE68CPUR REFRIGERATOR-FREEZER MODELS SJ-P58M-BE/GL/GY/SL SJ-P63M-BE/GL/GY/SL SJ-P68M-BE/GL/GY/SL In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.

  • Page 2: Cautions And Informations

    SJ-P58M SJ-P63M SJ-P68M CAUTIONS AND INFORMATIONS In case of following troubles, the cause is not related with the failure of refrigerator. Please mention the correct way to the customer for the use of refrigerator when the repairing. 1. Some foods freezed in the refrigerator compartment. Do not place food directly in front of cold air outlet.

  • Page 3: Specifications

    SJ-P58M SJ-P63M SJ-P68M SPECIFICATIONS Items SJ-P58M SJ-P63M SJ-P68M Type 2-Door 2-Door 2-Door Outer dimensions Height 1620mm(63.8") 1720mm(67.7") 1820mm(71.6") (Including spacer) Width 760mm(29.9") 760mm(29.9") 760mm(29.9") Depth 740mm(29.1") 740mm(29.1") 740mm(29.1") Rated storage volume 492 liter (17.4 cu.ft) 535 liter (18.9 cu.ft) 577 liter (20.4 cu.ft) (Rated volume) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft) R: 341 liter(12.1 cu.ft) R: 384 liter(13.6 cu.ft) R: 426 liter(15.1 cu.ft)

  • Page 4: Designation Of Various Parts

    SJ-P58M SJ-P63M SJ-P68M DESIGNATION OF VARIOUS PARTS The names in parenthesis" [ ]" are the denominations used in the REPLACEMENT PARTS LIST. 1. Freezer light [Lamp] 2. Freezer fan 3. Freezer shelf [F shelf ass'y] 4. Ice cube maker 5. Ice cube box [Ice storage box] 6.

  • Page 5: List Of Electrical Parts

    SJ-P58M SJ-P63M SJ-P68M LIST OF ELECTRICAL PARTS ITEMS TYPE NAME RATING SPECIFICATIONS Thermostat MM1-8123 125V 6A (At normal notch) 250V 3A ON/OFF : -19/-24˚C Defrost thermostat S101 250V 8A Open/Close : 10/1˚C Thermo. fuse SF70E 250V 10A Working temp. : 70˚C F-fan motor 3R00044B 220-240V 50/60Hz...

  • Page 6: Dimensions

    SJ-P58M SJ-P63M SJ-P68M DIMENSIONS OUTER DIMENSIONS AND CLEARANCE more than more than more than more than 1340 ( Unit : mm) SJ-P58M SJ-P63M SJ-P68M 1620 1720 1820 1179 1079 Include the panel/badge. Not include the handle. Fig. E-1...
  • Page 7 SJ-P58M SJ-P63M SJ-P68M INNER DIMENSIONS ( Unit : mm) SJ-P58M SJ-P63M The dimensions between shelves can be changed by setting the shelves on the other rails. Fig. E-2 (SJ-P58M,P63M) ( Unit : mm) The dimensions between shelves can be changed by setting the shelves on the other rails.

  • Page 8: Wiring Diagram

    SJ-P58M SJ-P63M SJ-P68M WIRING DIAGRAM Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set. : GRAY : BROWN (Live) : ORANGE : YELLOW : RED CONNECTED IN TERMINAL BOX : PINK : BLUE (Neutral) CONNECTOR : BLACK...
  • Page 9 SJ-P58M SJ-P63M SJ-P68M...
  • Page 10 SJ-P58M SJ-P63M SJ-P68M...

  • Page 11: Functions

    SJ-P58M SJ-P63M SJ-P68M FUNCTIONS 1. ADJUSTABLE TEMPERATURE CONTROL (1) Temperature control of freezer Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and cool air circulating fan (F-fan motor) , and allows the freezer temperature to keep at a suitable temperature. However adjust the freezer temp.
  • Page 12 SJ-P58M SJ-P63M SJ-P68M 2. DEFROSTING (1) No defrosting operation is necessary (2) Where is melted frost brought No defrosting operation is necessary. 1. Melted frost is brought into the evaporating As this machine is so designed that a built-in pan at the bottom of the set and is evaporated evaporator cools air and a fan circulates cooled here by the heat of sub condenser.
  • Page 13 SJ-P58M SJ-P63M SJ-P68M (4) As a reference to determine the causes of trouble, malfunction and phenomena are described below. Refer to the following when repairing. 1. Disconnection of defrost heater As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting is started, the freezer temperature rises and a portion of ice and stored foods are melted.
  • Page 14 SJ-P58M SJ-P63M SJ-P68M 5. PLASMACLUSTER (1) Plasmacluster is what thing. The ionizer inside the refrigerator will release cluster ions, which are collective mass of positive and negative ions, into the the freezer and refrigertor compartments. The cluster ions reduce airborne fungus. Plasmacluster panel (2) Plasmacluster Panel 1.When the refrigerator will be operated, the Plasmacluster lamp of the...

  • Page 15: Assembling Procedures Of Main Parts And Cautions

    SJ-P58M SJ-P63M SJ-P68M ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY REPAIRING. 1. R-CONTROL COV. ASSEMBLY Damper thermo. RA sealer A R air guider A Plasma harness Defrost timer Plasma holder RA sealer C R fan thermo.
  • Page 16 SJ-P58M SJ-P63M SJ-P68M (2) Sticking of sealers to R air guider A. [Front side] [Back side] OVERLAP 15mm RA sealer A OVERLAP 15mm Dial sealer RA sealer A RA sealer B RA sealer C RA sealer A RA sealer A [Bottom side] RA sealer A RA sealer A...
  • Page 17 SJ-P58M SJ-P63M SJ-P68M (4) Fixing of Defrost timer, R fan thermo. ass'y cover to R-C box cover. R fan thermo ass’y R-C box cover Nylon band Defrost timer R fan thermo. ass’y Nylon band Fan cover SEC. G-G Figure A-5 2.
  • Page 18 SJ-P58M SJ-P63M SJ-P68M (1) Fixing of Lamp and Lamp socket. (1)-1 Screw Lamp 15W into Lamp socket. (2)-4 Set Fan clamp to Propeller fan 80 and insert it (1)-2 Fix Lamp socket on R lamp box by tapping to the shaft of R-fan motor. screws.
  • Page 19 SJ-P58M SJ-P63M SJ-P68M 3. E.V COVER ASSEMBLY Motor Fan motor U-sealer cushion handle Propeller Fan 100 Fan motor E.V cover sealer A holder B Fan clamp Defrost thermo. ass’y L-band C E.V cover Lead E.V-cover Fan motor ass’y holder A E.V cover sealer B E.V cover sealer C Fuse ass’y...
  • Page 20 SJ-P58M SJ-P63M SJ-P68M (2) Fixing of Fan motor and Fan (2)-1 Stick U-sealer handle to Fan motor holder A. Fan motor holder A 0 1mm U-sealer handle U-sealer handle SEC. C-C Figure A-14 (2)-2 Insert the terminals of Lead EV-cover ass'y to R-fan motor.
  • Page 21 SJ-P58M SJ-P63M SJ-P68M (3) Setting of Fan motor ass'y , Defrost thermo. ass'y and Fuse ass'y Tapping screw E.V cover E.V cover sealer C L-band C Lead E.V- Defrost cover ass’y thermo. ass’y Tapping more than more than Aluminum screw 3.5mm 3.5mm tape...
  • Page 22 SJ-P58M SJ-P63M SJ-P68M (5) Setting of F-thermostat (5)-1 Form capillary tube of F-thermostat. R10mm R10mm Note • Bending radius of capillary tube should be from R5mm to R10mm. 13mm 42mm 20mm Figure A-20 (5)-2 Insert terminal of Lead EV-cover ass'y. (front side) BROWN (back side)

  • Page 23: Cooling Unit

    SJ-P58M SJ-P63M SJ-P68M COOLING UNIT Mark: Refrigerant flow Mark: Brazing portion Hot pipe L Hot pipe Hot pipe R (Side condenser) (DP-condenser) (Side condenser) Back condenser Evaporator Suction pipe Sub. condenser Compressor Capillary tube Dryer Figure C-1. Cooling unit...
  • Page 24 SJ-P58M SJ-P63M SJ-P68M Dryer Capillary tube Charge pipe Hot pipe Back condenser Evaporator Backcon connector Oil cooler pipe Charge pipe Compressor Suction pipe S.P. connector Sub. condenser Figure C-2. Location S.P connector to Back condenser to Suction pipe ass'y Backcon connector Backcon connector to Oil cooler pipe to Hot pipe...

  • Page 25: Replacement Parts List

    SJ-P58M SJ-P63M SJ-P68M REPLACEMENT PARTS LIST(SJ-P58M-BE/GL/GY/SL) REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P58M SJ-P58M SJ-P58M SJ-P58M ELECTRIC PARTS RTHM-A109CBZZ F-thermostat RSTT-A173CBZZ Ptc relay QSWTDA047CBZZ Defrost timer PDMP-A052CBEZ Damper thermo FTHM-A038CBKZ Defrost thermo.ass'y RMOTRA046CBE0 Fan motor QSOCAA091CBZZ Lamp socket RLMP-A012CBE0...
  • Page 26 SJ-P58M SJ-P63M SJ-P68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P58M SJ-P58M SJ-P58M SJ-P58M 2-50 NFANPA019CBFA Propeller fan 80 2-51 PBOX-A121CBFA F lamp box 2-52 PBOX-A122CBFA R lamp box 2-53 LHLD-A536CBFA R fan motor holder a 2-54 LHLD-A537CBFA R fan motor holder b 2-55 HGRL-A188CBFA Multi louver s...
  • Page 27 SJ-P58M SJ-P63M SJ-P68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P58M SJ-P58M SJ-P58M SJ-P58M 3-30 GCOVPA156CBRA Panel cover 3-31 HBDG-A004CBEA Pc badge OTHER PARTS LBND-A023CBE0 L-band c LX-VZA003CBE0 Special screw 4-10 QTAN-A013CBE0 Solderless term. a 4-15 LX-BZA018CBE0 Special screw 4-17 LX-WZA003CBE0 Washer ATTACHMENT PARTS...
  • Page 28 SJ-P58M SJ-P63M SJ-P68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P58M SJ-P58M SJ-P58M SJ-P58M MISCELLANEOUS 90-1 TINS-A569CBRZ Operation manual 90-2 TLAB-A092CBR0 Lamp label 90-3 SPAKCJ313YDZZ Packing case 58m 90-6 CPADBA765YDKZ Bottom pad ass'y 90-7 CPADBA822YDKZ Top pad ass'y 90-8 TLAB-A876CBRZ Warning label 90-15 TLAB-A985CBRZ...
  • Page 29 SJ-P58M SJ-P63M SJ-P68M REPLACEMENT PARTS LIST(SJ-P63M-BE/GL/GY/SL) REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P63M SJ-P63M SJ-P63M SJ-P63M ELECTRIC PARTS RTHM-A109CBZZ F-thermostat RSTT-A173CBZZ Ptc relay QSWTDA047CBZZ Defrost timer PDMP-A052CBEZ Damper thermo FTHM-A038CBKZ Defrost thermo.ass'y RMOTRA046CBE0 Fan motor QSOCAA091CBZZ Lamp socket RLMP-A012CBE0 Lamp QACC-A152CBZZ Source cord...
  • Page 30 SJ-P58M SJ-P63M SJ-P68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P63M SJ-P63M SJ-P63M SJ-P63M 2-50 NFANPA019CBFA Propeller fan 80 2-51 PBOX-A121CBFA F lamp box 2-52 PBOX-A122CBFA R lamp box 2-53 LHLD-A536CBFA R fan motor holder a 2-54 LHLD-A537CBFA R fan motor holder b 2-55 HGRL-A186CBFA Multi louver m...
  • Page 31 SJ-P58M SJ-P63M SJ-P68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P63M SJ-P63M SJ-P63M SJ-P63M 3-30 GCOVPA156CBRA Panel cover 3-31 HBDG-A004CBEA Pc badge OTHER PARTS LBND-A023CBE0 L-band c LX-VZA003CBE0 Special screw 4-10 QTAN-A013CBE0 Solderless term. a 4-15 LX-BZA018CBE0 Special screw 4-17 LX-WZA003CBE0 Washer ATTACHMENT PARTS...
  • Page 32 SJ-P58M SJ-P63M SJ-P68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P63M SJ-P63M SJ-P63M SJ-P63M MISCELLANEOUS 90-1 TINS-A569CBRZ Operation manual 90-2 TLAB-A092CBR0 Lamp label 90-3 SPAKCJ312YDZZ Packing case 63m 90-6 CPADBA765YDKZ Bottom pad ass'y 90-7 CPADBA822YDKZ Top pad ass'y 90-8 TLAB-A876CBRZ Warning label 90-15 TLAB-A985CBRZ...
  • Page 33 SJ-P58M SJ-P63M SJ-P68M REPLACEMENT PARTS LIST(SJ-P68M-BE/GL/GY/SL) REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P68M SJ-P68M SJ-P68M SJ-P68M ELECTRIC PARTS RTHM-A109CBZZ F-thermostat RSTT-A173CBZZ Ptc relay QSWTDA047CBZZ Defrost timer PDMP-A052CBEZ Damper thermo FTHM-A038CBKZ Defrost thermo.ass'y RMOTRA046CBE0 Fan motor QSOCAA091CBZZ Lamp socket RLMP-A012CBE0 Lamp QACC-A152CBZZ Source cord...
  • Page 34 SJ-P58M SJ-P63M SJ-P68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P68M SJ-P68M SJ-P68M SJ-P68M 2-50 NFANPA019CBFA Propeller fan 80 2-51 PBOX-A121CBFA F lamp box 2-52 PBOX-A122CBFA R lamp box 2-53 LHLD-A536CBFA R fan motor holder a 2-54 LHLD-A537CBFA R fan motor holder b 2-55 HGRL-A181CBFA Multi louver l...
  • Page 35 SJ-P58M SJ-P63M SJ-P68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P68M SJ-P68M SJ-P68M SJ-P68M 3-30 GCOVPA156CBRA Panel cover 3-31 HBDG-A004CBEA Pc badge OTHER PARTS LBND-A023CBE0 L-band c LX-VZA003CBE0 Special screw 4-10 QTAN-A013CBE0 Solderless term. a 4-15 LX-BZA018CBE0 Special screw 4-17 LX-WZA003CBE0 Washer ATTACHMENT PARTS...
  • Page 36 SJ-P58M SJ-P63M SJ-P68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P68M SJ-P68M SJ-P68M SJ-P68M MISCELLANEOUS 90-1 TINS-A569CBRZ Operation manual 90-2 TLAB-A092CBR0 Lamp label 90-3 SPAKCJ301YDZZ Packing case 68m 90-6 CPADBA765YDKZ Bottom pad ass'y 90-7 CPADBA822YDKZ Top pad ass'y 90-8 TLAB-A876CBRZ Warning label 90-15 TLAB-A985CBRZ...

  • Page 37: Door Parts

    SJ-P58M SJ-P63M SJ-P68M DOOR PARTS 3-11 1-55 3-12 2-45 3-31 3-30 3-10 3-5-1 3-5-2 3-15 3-22 3-15-3 5-34 3-19 3-20 5-36 5-37 3-23 3-21 3-18 5-35 3-17 3-15-1 3-15-2 SJ-P58M SJ-P63M SJ-P68M...
  • Page 38 SJ-P58M SJ-P63M SJ-P68M CABINET PARTS 2-29 2-13 5-31 2-10 5-33 2-106 2-105 2-36 5-17 5-32 2-90 2-93 5-18 1-10 2-49 2-36 2-49 2-15 2-12 2-97 2-95 2-95 2-96 2-93 2-96 5-19 2-11 5-14 5-24 2-14 2-8-2 2-7-2 2-7-1 2-7-1 5-24-1 5-26 5-24-2 5-24-3...
  • Page 39 SJ-P58M SJ-P63M SJ-P68M CABINET PARTS 2-19 2-63 2-19 2-64 2-21 2-17 2-16 2-65 1-20 2-20 2-22 2-23 1-17 2-28 2-59 1-29 2-30 2-69 2-81 2-51 2-25 90-2 2-66 2-34 1-21 2-33 2-70 4-10 2-72 2-35 2-67 2-24 2-78 2-41 2-34 6-18 1-46 2-32...
  • Page 40 SJ-P58M SJ-P63M SJ-P68M 58CPQR / GR / UR / SR , 63CPQR / GR / UR / SR , 68CPQR / GR / UR / SR 2003 SHARP CORP. (04K0.01E) Printed in Japan...

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