Related Manuals for Formax FD 180
Summary of Contents for Formax FD 180
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Page 1: Booklet Maker
FD 180 Booklet Maker OPERATOR / MAINTENANCE MANUAL MAINTENANCE MANUAL MAINTENANCE MANUAL FIRST EDITION 11/2009... -
Page 3: Table Of Contents
TABLE OF CONTENTS SUBJECT PAGE DESCRIPTION SPECIFICATIONS UNPACKING SETUP CONTROL PANEL SAFETY GUIDELINES OPERATION SELECTING NON-STANDARD PAPER SIZE RECALLING A PAPER SIZE FROM MEMORY SETTING THE STAPLE TRIGGER TIMING RESETTING FACTORY DEFAULTS MAKING BOOKLETS CORRECTING STAPLE MISALIGNMENT CORRECTING FOLD MISALIGNMENT COUNTER RESET EMERGENCY STOP CLEARING JAMMED STAPLES... -
Page 5: Description
Control Panel Control Panel FUNCTION: The Formax FD 180 Automatic Booklet Maker offers an easy-to-use solution for creating booklets in small-run or in-plant applications. It’s lightweight, portable, and sets up in seconds. Capacity: Folds & staples up to15 sheets of 20# bond for 60-pag booklets Paper Size: 10”... -
Page 6: Setup
SETUP Open the top cover and remove wire tie from folding roller (fi g. 1). Fig. 1 Lift up the stapler head lever. Remove the protective sponge pad under the stapler head. Open the cassette from the stapler head and load staples (fi... -
Page 7: Control Panel
CONTROL PANEL Part # Name Function LCD Display Lights when power is on Displays selected paper size and counter Displays options when Menu button is pressed Displays error message if an error occurs Menu Button Press to enter Options Menu Press again to exit Options Menu Scroll Up Button Increase standard paper size... -
Page 8: Operation
OPERATION STANDARD PAPER SIZE SELECTION Switch power on (fi g. 4). Fig. 4 Select the paper size by pressing the scroll up or down button. Scroll through choices until you reach the correct size. Then press Enter button to confi rm paper size. LD = LEDGER = 11”... -
Page 9: Selecting Non-Standard Paper Size
SELECTING NON-STANDARD PAPER SIZE RECALLING A PAPER SIZE FROM MEMORY Press Menu button to enter Options Menu. To recall a paper size saved in Memory, press the scroll up or down button until you reach the correct size (example M3). Select “1.Memo”... -
Page 10: Setting The Staple Trigger Timing
SETTING STAPLE TRIGGER TIMING RESETTING FACTORY DEFAULTS Press Menu button to enter Option Menu. Press the Menu button to enter Option Menu. Select ”2.Time” by pressing the scroll down Select “5.Reset All” by pressing the scroll button. down button. Press Enter button to enter trigger timer set- ting. -
Page 11: Making Booklets
MAKING BOOKLETS Select the appropriate paper size and adjust stapler heads according to position reference sticker (see page 2). Open the top cover and insert a set of sheets to be stapled. Align the paper with the edge of the scale (fi g. 6). Fig. -
Page 12: Correcting Staple Misalignment
CORRECTING STAPLING MISALIGNMENT Fold the paper in half manually to create the center line of the booklet. Check to see if the staples align with the center line. Fine adjustments to staple position can be made by following the in- structions below. -
Page 13: Correcting Fold Misalignment
CORRECTING FOLDING MISALIGNMENT Check folded position by aligning with the center line. Fine adjustments to fold position can be made by following the instructions below. Repeat until center line and fold are aligned. Fold position... -
Page 14: Counter Reset
COUNTER RESET SERIAL NUMBER INDICATION Remove all paper from the machine. Press Menu button to enter Option Menu. Press Enter button to reset the counter to “0000”. Select “6.Show Serial” by pressing the scroll down button. EMERGENCY STOP Press any button on the control panel to stop the machine during the booklet-making Press Enter button to check the Serial process. -
Page 15: Troubleshooting
TROUBLESHOOTING ERROR MESSAGE POSSIBLE CAUSE SOLUTION Top cover opened in ready Close top cover. status. Top cover opened during Close top cover, press Enter booklet making process. button. Cover has been closed following “Cover is Open” Press Enter button to reset. message. -
Page 16: Parts List
PARTS LIST - BASE SECTION ITEM PART DESCRIPTION QTY. BASE ASSEMBLY ASSEMBLY UNIT SCALE PLATE ANVIL FRAME F CONTROL PANEL PANEL P.W.B. UNIT ACRYLIC PLATE PANEL BRACKET SCREW BMT 29 RUBBER FOOT PAPER SIDE GUIDE MAGNETIC STOPPER MAGNETIC STOPPER FRAME B... - Page 17 PAPER JOGGER SECTION ITEM PART DESCRIPTION QTY. GUIDE BLOCK ASSEMBLY GUIDE BLOCK COLLAR ASSEMBLY UNIT ANGLE TIMING BELT PLATE SHAFT COLLAR ANGLE GEAR GEAR STUD SIDE GUIDE BALL RETAINER BMT 26 STEP MOTOR...
- Page 18 FOLDING BLADE SECTION ITEM PART DESCRIPTION QTY. SHAFT HOLDER COLLAR CAM F BMT 30 BEARING FOLDING BLADE SHAFT COLLAR SPRING T LEVER F BMT 20 LEVER B...
- Page 19 STAPLING SECTION ITEM PART DESCRIPTION QTY. STAPLE ASSEMBLY LEVER F ASSEMBLY UNIT LEVER B BMT 31 STAPLER HEAD COVER BALL RETAINER STAPLER HEAD PRESS ROLLER HEAD BMT 1 BEARING COLLAR BMT 16 SENSOR HOLDER R BMT 17 SENSOR HOLDER L BLOCK SPRING T...
- Page 20 DRIVING SECTION ITEM PART DESCRIPTION QTY. PLATE ASSEMBLY PLATE BMT 27 MOTOR (110V) BLOCK SPRING T SPROCKET IV MOTOR SPROCKET CHAIN SPROCKET CHAIN BMT 19 SPROCKET ASSEMBLY...
- Page 21 FOLDING SECTION ITEM PART DESCRIPTION QTY. ASSEMBLY ROLLER ASSEMBLY UNIT ROLLER SQUARE METAL SPROCKET IV SQUARE METAL SPRING C...
- Page 22 EXTERIOR SECTION ITEM PART DESCRIPTION QTY. COVER B BMT 21 ACRYLIC COVER BMT 22 TOP COVER MAGNETIC COVER F BASE PLATE COVER STOPPER COVER SCREW PILLAR PILLAR COLLAR TOP COVER SWITCH ASSEMBLY BRACKET...
- Page 23 ELECTRICAL SECTION 1 ITEM PART DESCRIPTION QTY. SENSOR BRACKET SENSOR ASSEMBLY MAIN BOARD BRACKET TRANSFORMER (110V) MOTOR CAPACITOR (110V) MAIN POWER SWITCH FUSE HOLDER FUSE INLET POWER CORD...
- Page 24 ELECTRICAL SECTION 2 ITEM PART DESCRIPTION QTY. BMT 23 MAIN P.W.B. BUNDLE WIRE BUNDLE WIRE 8P BUNDLE WIRE 4P BUNDLE WIRE 3P BUNDLE WIRE 8P BUNDLE WIRE 20P BUNDLE WIRE 2P BMT 24 POWER SUPPLY UNIT (110V) COLLAR BOARD SPACER MAIN BOARD BRACKET...
- Page 25 ELECTRICAL SECTION 3...
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