Revision E: • MUZ-GE25VAD- , MUZ-GE35VAD- , MUZ-GE42VAD- MUZ-GE50VAD- , MUZ-GE60VAD- , MUZ-GE71VAD- SPLIT-TYPE AIR CONDITIONERS and MUZ-GE80VAD- have been added. Please void OBH532 REVISED EDITION-D. OUTDOOR UNIT No. OBH532 SERVICE MANUAL REVISED EDITION-E utilized R410A Models MUZ-GE25VA MUZ-GE50VA MUZ-GE25VA MUZ-GE50VA2 MUZ-GE25VAD MUZ-GE50VAD...
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Use the specified refrigerant only Never use any refrigerant other than that specified. Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of. Correct refrigerant is specified in the manuals and on the spec labels provided with our products. We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions.
PART NAMES AND FUNCTIONS MUZ-GE25VA MUZ-GE25VAD MUZ-GE33VA MUZ-GE35VA MUZ-GE35VA2 MUZ-GE35VAD MUZ-GE42VA MUZ-GE42VAD Air inlet (back and side) Piping Drain hose Air outlet Drain outlet MUZ-GE50VA MUZ-GE50VA2 MUZ-GE50VAD Air inlet (back and side) Piping Drain hose Air outlet Drain outlet OBH532E...
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MUZ-GE60VA MUZ-GE60VAD MUZ-GE71VA MUZ-GE71VAD MUZ-GE80VA MUZ-GE80VA2 MUZ-GE80VAD Air inlet (back and side) Piping Drain hose Air outlet Drain outlet ACCESSORIES MUZ-GE25VA MUZ-GE25VAD MUZ-GE60VA MUZ-GE60VAD MUZ-GE33VA MUZ-GE50VA MUZ-GE71VA MUZ-GE71VAD Model MUZ-GE35VA MUZ-GE35VA2 MUZ-GE50VA2 MUZ-GE80VA MUZ-GE80VA2 MUZ-GE35VAD MUZ-GE50VAD MUZ-GE80VAD MUZ-GE42VA MUZ-GE42VAD Drain socket Drain cap OBH532E...
OUTLINES AND DIMENSIONS MUZ-GE25VA MUZ-GE25VAD MUZ-GE33VA Unit: mm MUZ-GE35VA MUZ-GE35VA2 MUZ-GE35VAD MUZ-GE42VA MUZ-GE42VAD REQUIRED SPACE Basically open 100 mm or more without any obstruction in front and on both sides of the unit. Drain hole ø42 Air in Air in Open two sides of left, right, or rear side.
MUZ-GE60VA MUZ-GE60VAD MUZ-GE71VA MUZ-GE71VAD Unit: mm MUZ-GE80VA MUZ-GE80VA2 MUZ-GE80VAD REQUIRED SPACE 500 mm or more 417.5 Air in 100 mm or more Air out 2-holes 10 21 500 mm or more Service panel Liquid refrigerant pipe joint Refrigerant pipe (flared) 6.35 (MUZ-GE60) Ø...
ADDITIONAL REFRIGERANT CHARGE (R410A: g) Refrigerant piping length (one way) Outdoor unit Model precharged 10 m 11 m 12 m 13 m 14 m 15 m 20 m MUZ-GE25VA MUZ-GE25VAD MUZ-GE33VA MUZ-GE35VA MUZGE35VA2 MUZGE35VAD 1,150 MUZ-GE42VA MUZ-GE42VAD Calculation: X g = 30 g/m × (Refrigerant piping length (m) - 7) Refrigerant piping length (one way) Outdoor unit Model...
PERFORMANCE CURVES MUZ-GE25VA MUZ-GE25VAD MUZ-GE33VA MUZ-GE35VA MUZ-GE35VA2 MUZ-GE35VAD MUZ-GE42VA MUZ-GE42VAD MUZ-GE50VA MUZ-GE50VA2 MUZ-GE50VAD MUZ-GE60VA MUZ-GE60VAD MUZ-GE71VA MUZ-GE71VAD MUZ-GE80VA MUZ-GE80VA2 MUZ-GE80VAD The standard specifications apply only to the operation of the air conditioner under normal conditions. Since operating condi- tions vary according to the areas where these units are installed, the following information has been provided to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
8-2. CAPACITY AND INPUT CORRECTION BY OPERATIONAL FREQUENCY OF COMPRESSOR MUZ-GE25VA MUZ-GE25VAD Correction of Cooling capacity Correction of Cooling input Correction of Heating capacity Correction of Heating input The operational frequency The operational frequency The operational frequency The operational frequency of compressor (Hz) of compressor (Hz) of compressor (Hz)
MUZ-GE50VA Correction of Cooling capacity Correction of Heating input Correction of Cooling input Correction of Heating capacity The operational frequency The operational frequency The operational frequency The operational frequency of compressor (Hz) of compressor (Hz) of compressor (Hz) of compressor (Hz) MUZ-GE50VA2 MUZ-GE50VAD Correction of Cooling capacity Correction of Heating input...
MUZ-GE80VA2 MUZ-GE80VAD Correction of Cooling capacity Correction of Heating input Correction of Cooling input Correction of Heating capacity The operational frequency The operational frequency The operational frequency The operational frequency of compressor (Hz) of compressor (Hz) of compressor (Hz) of compressor (Hz) 8-3.
HEAT operation Condition: Indoor Outdoor Dry bulb temperature (°C) 20.0 20.0 Wet bulb temperature (°C) 14.5 14.5 Operation: TEST RUN OPERATION (Refer to 8-3.) Outdoor unit current MUZ-GE35VA2 MUZ-GE35VAD MUZ-GE33VA MUZ-GE35VA MUZ-GE25VA MUZ-GE25VAD Ambient temperature (°C) Ambient temperature (°C) Ambient temperature (°C) MUZ-GE50VA MUZ-GE50VA2 MUZ-GE50VAD MUZ-GE42VA MUZ-GE42VAD...
ACTUATOR CONTROL MUZ-GE25VA MUZ-GE25VAD MUZ-GE33VA MUZ-GE35VA MUZ-GE35VA2 MUZ-GE35VAD MUZ-GE42VA MUZ-GE42VAD MUZ-GE50VA MUZ-GE50VA2 MUZ-GE50VAD MUZ-GE60VA MUZ-GE60VAD MUZ-GE71VA MUZ-GE71VAD MUZ-GE80VA MUZ-GE80VA2 MUZ-GE80VAD 9-1. OUTDOOR FAN MOTOR CONTROL The fan motor turns ON/OFF, interlocking with the compressor. [ON] The fan motor turns ON 5 seconds before the compressor starts up. [OFF] The fan motor turns OFF 15 seconds after the compressor has stopped running.
11-2. FAILURE MODE RECALL FUNCTION Outline of the function This air conditioner can memorize the abnormal condition which has occurred once. Even though LED indication listed on the troubleshooting check table (11-3.) disappears, the memorized failure details can be recalled. This mode is very useful when the unit needs to be repaired for the abnormality which does not recur.
2. Flow chart of the detailed outdoor unit failure mode recall function Operational procedure The outdoor unit might be abnormal. Check if outdoor unit is abnormal according to the following procedures. Make sure that the remote controller is set to the failure mode recall function. With the remote controller headed towards the indoor unit, press TOO 1.
3. Outdoor unit failure mode table The upper lamp of Indoor/outdoor Outdoor unit OPERATION Abnormal point LED indication unit failure Condition Remedy failure mode INDICATOR (Failure mode / protection) (Outdoor P.C. board) mode recall recall function lamp function (Indoor unit) None (Normal) —...
Intelligent power module (IPM): MUZ-GE25VA - , MUZ-GE35/50VA IGBT module (IC700): MUZ-GE60/71/80VAD 3. Outdoor unit failure mode table Power module (IPM): Other models The upper lamp of Indoor/outdoor Outdoor unit OPERATION Abnormal point LED indication unit failure Condition Remedy failure mode INDICATOR (Failure mode / protection) (Outdoor P.C.
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11-3. TROUBLESHOOTING CHECK TABLE Abnormal point/ Symptom LED indication Condition Remedy Condition Outdoor unit 1-time fl ash Frequency drop by Current from power outlet is nearing breaker capacity. The unit is normal, but check the operates. 2.5 seconds OFF current protection following.
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11-4. TROUBLE CRITERION OF MAIN PARTS MUZ-GE25VA MUZ-GE25VAD MUZ-GE33VA MUZ-GE35VA MUZ-GE35VA2 MUZ-GE35VAD MUZ-GE42VA MUZ-GE42VAD MUZ-GE50VA MUZ-GE50VA2 MUZ-GE50VAD MUZ-GE60VA MUZ-GE60VAD MUZ-GE71VA MUZ-GE71VAD MUZ-GE80VA MUZ-GE80VA2 MUZ-GE80VAD Part name Check method and criterion Figure Defrost thermistor (RT61) Fin temperature thermistor (RT64) Measure the resistance with a tester. Ambient temperature Refer to 11-6.
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11-5. TROUBLESHOOTING FLOW Intelligent power module (IPM): MUZ-GE25VA - , MUZ-GE35/50VA A How to check inverter/compressor IGBT module (IC700): MUZ-GE60/71/80VAD Power module (IPM): Other models Disconnect the connector between compressor and the intelligent power module (IPM)/ IGBT module (IC700)/ power module (IPM).
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Intelligent power module (IPM): MUZ-GE25VA - , MUZ-GE35/50VA IGBT module (IC700): MUZ-GE60/71/80VAD Power module (IPM): Other models D Check of compressor winding ●Disconnect the connector between the compressor and the intelligent power module (IPM)/ IGBT module (IC700)/ power mod- ule (IPM) , and measure the resistance between the compressor terminals. 1. <<Measurement point>>...
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G Check of outdoor thermistors Disconnect the connector of thermistor in the outdoor P.C. board (see below table), and measure the resistance of thermistor. Replace the thermistor except RT64. Is the resistance of thermistor normal? When RT64 is abnormal, replace the inverter P.C. (Refer to 11-6.1.) board.
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I Check of outdoor fan motor MUZ-GE25VA MUZ-GE25VAD MUZ-GE33VA MUZ-GE35VA MUZ-GE35VA2 MUZ-GE35VAD MUZ-GE42VA MUZ-GE42VAD MUZ-GE50VA MUZ-GE50VA2 MUZ-GE50VAD Disconnect CN932 from the inverter P.C. board, and measure the resistance of the outdoor fan motor. Is the resistance of outdoor fan motor normal? Replace the outdoor fan motor.
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J Check of power supply MUZ-GE25VA MUZ-GE25VAD MUZ-GE33VA MUZ-GE35VA MUZ-GE35VA2 MUZ-GE35VAD MUZ-GE42VA MUZ-GE42VAD MUZ-GE50VA MUZ-GE50VA2 MUZ-GE50VAD Disconnect the connector between compressor and intelligent power module. Rectify indoor/outdoor Turn ON power supply and press connecting wire. EMERGENCY OPERATION switch. Does the upper lamp of Is there voltage 230 VAC Replace the indoor OPERATION INDICATOR on the...
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MSZ-GE25/33/35/42/50VA MSZ-GE60/71/80VA MSZ-GE60/71/80VAD K Check of LEV (Expansion valve) MSZ-GE35/50VA2 MSZ-GE80VA2 MSZ-GE25/35/42/50VAD Turn ON the power supply. <Preparation of the remote controller> While pressing both OPERATION SELECT button and TOO COOL button (MSZ-GE25/33/35/42/50)/ TEMP button (MSZ-GE60/71/80VA) on the remote controller at the same time, press RESET button. First, release RESET button.
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L Check of inverter P.C. board Check the outdoor fan motor. (Refer to 11-5. .) Is the fuse (F901) blown on the in- verter P.C. board? Check the connection of the connectors (CN931 , CN932) of the outdoor fan motor. If the connection is poor, make it correct.
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M How to check miswiring and serial signal error MUZ-GE25VA MUZ-GE25VAD MUZ-GE33VA MUZ-GE35VA MUZ-GE35VA2 MUZ-GE35VAD MUZ-GE42VA MUZ-GE42VAD MUZ-GE50VA MUZ-GE50VA2 MUZ-GE50VAD Turn OFF the power supply. Is there rated voltage in the power supply? Check the power supply. Turn ON the power supply. Is there rated voltage between outdoor terminal block S1 and S2? Check the wiring.
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MUZ-GE60VA MUZ-GE60VAD MUZ-GE71VA MUZ-GE71VAD MUZ-GE80VA MUZ-GE80VA2 MUZ-GE80VAD Turn OFF the power supply. Is there rated voltage in the power supply? Check the power supply. Turn ON the power supply. Is there rated voltage between outdoor terminal block S1 and S2? Check the wiring.
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N Electromagnetic noise enters into TV sets or radios Is the unit earthed? Earth the unit. Is the distance between the antennas Extend the distance between the antennas and and the indoor unit within 3 m, or is the the indoor unit, and/or the antennas and the distance between the antennas and the outdoor unit.
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11-6. TEST POINT DIAGRAM AND VOLTAGE 1. Inverter P.C. board MUZ-GE25VA MUZ-GE25VAD MUZ-GE33VA MUZ-GE35VA MUZ-GE35VA2 MUZ-GE35VAD MUZ-GE42VA MUZ-GE42VAD Back side of unit DB61 F701 Bus-bar voltage Smoothing Smoothing Fuse Smoothing 260 - 300 VDC capacitor capacitor T3.15AL250V capacitor F801 Fuse 230 VAC T3.15AL250V CN721...
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MUZ-GE50VA MUZ-GE50VA2 MUZ-GE50VAD Back side of unit F701 CN721 DB61 Smoothing Smoothing Smoothing Fuse R.V.coil Bus-bar voltage capacitor capacitor capacitor T3.15AL250V 230 VAC 260 - 300 VDC F801 Fuse 230 VAC T3.15AL250V F901 Fuse T3.15AL250V Output to drive compressor 230 VAC (LDU, LDV, LDW)
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MUZ-GE60VA MUZ-GE71VA MUZ-GE80VA MUZ-GE80VA2 F62 Fuse F601 Fuse CN602 R.V. coil T2.0AL250V T3.15AL250V 230VAC Jumper wire for chang- ing defrost setting Jumper wire for pre- heat control setting CN931 CN671 Defrost Signal of out- thermistor (RT61) door fan motor CN671 Discharge temperature thermistor (RT62) CN671...
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MUZ-GE60VAD MUZ-GE71VAD MUZ-GE80VAD F601 Fuse T3.15AL250V CN602 CN601 R.V. coil Heater 230VAC 230VAC CN931 Signal of outdoor fan motor CN724 LEV connector CN932 Output to drive outdoor CN671 fan motor Defrost thermistor (RT61) CN671 Discharge temperature F901 Fuse thermistor (RT62) T3.15AL250V CN671 Outdoor heat exchanger tem-...
DISASSEMBLY INSTRUCTIONS <"Terminal with locking mechanism" Detaching points> The terminal which has the locking mechanism can be detached as shown below. There are two types (refer to (1) and (2)) of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching.
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OPERATING PROCEDURE PHOTOS 2. Removing the inverter assembly, inverter P.C. board Photo 3 Screws of the terminal block (1) Remove the cabinet and panels. (Refer to 1.) support and the back panel (2) Disconnect the lead wire to the reactor and the following con- Screws of the heat sink nectors: support and the separator...
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OPERATING PROCEDURE PHOTOS 5. Removing outdoor fan motor Photo 6 (1) Remove the cabinet and panels. (Refer to 1.) Outdoor heat (2) Disconnect the following connectors: exchanger tempera- <Inverter P.C. board> ture thermistor CN932 (Fan motor) (3) Remove the propeller nut. (4) Remove the propeller.
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12-2. MUZ-GE50VA MUZ-GE50VA2 MUZ-GE50VAD NOTE: Turn OFF power supply before disassembly. OPERATING PROCEDURE PHOTOS 1. Removing the cabinet Photo 1 (1) Remove the screws of the service panel. Screw of the top panel (2) Remove the screws of the top panel. (3) Remove the screw of the valve cover.
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OPERATING PROCEDURE PHOTOS 2. Removing the inverter assembly, inverter P.C. board Photo 3 Screws of the (1) Remove the cabinet and panels. (Refer to 1.) relay panel (2) Disconnect the lead wire to the reactor and the following con- nectors: <Inverter P.C.
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OPERATING PROCEDURE PHOTOS 4. Removing the discharge temperature thermistor, Photo 6 Outdoor heat defrost thermistor, outdoor heat exchanger tempera- Ambient temperature exchanger tempera- thermistor ture thermistor and ambient temperature thermistor ture thermistor (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C.
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12-3. MUZ-GE60VA MUZ-GE60VAD MUZ-GE71VA MUZ-GE71VAD MUZ-GE80VA MUZ-GE80VA2 MUZ-GE80VAD NOTE: Turn OFF power supply before disassembly. OPERATING PROCEDURE PHOTOS 1. Removing the cabinet Photo 1 (1) Remove the screws of the service panel. Screws of the top panel (2) Remove the screws of the top panel. (3) Remove the screw of the valve cover.
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OPERATING PROCEDURE PHOTOS 2. Removing the inverter assembly, inverter P.C. board Photo 3 Screw of the (1) Remove the cabinet and panels. (Refer to 1.) relay panel (2) Disconnect the lead wire to the reactor and the following con- Screws of the nectors: PB support Earth wires...
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OPERATING PROCEDURE PHOTOS 4. Removing the discharge temperature thermistor, Photo 5 defrost thermistor, outdoor heat exchanger tempera- Outdoor heat Ambient tem- exchanger tempera- perature ture thermistor and ambient temperature thermistor thermistor ture thermistor (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C.
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