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Manuals
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Mazda Manuals
Automobile
RX-7
Service manual
Mazda RX-7 Service Manual
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Table Of Contents
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Contents
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Table of Contents
Table of Contents
Engine
Basic Specifications
Explanation and Description of Competition Parts
Housing Group Parts
Rotating Group Parts
Cooling Group Parts
Electrical System Parts
Intake and Exhaust Group Parts
Lubrication Group Parts
Additional Required Parts
Carburetor
Fabrication of Oil Separator Tank
EGR Port Block-Off Plate
Metering Pump Hole Cover
Weber Carburetor Float Bowl Extension
Exhaust System Mounting Diagram
Cold Air Induction Box
Competition Oil Cooler Installation
Competition Radiator Installation
Checks and Measurements
Side Housing
Stationary Gears (Front and Rear)
Measurement of ∆ F
Rotor Housing (Front and Rear)
Rotor
Rotor Bearing
Apex Seal
Corner Seal
Side Seal
Checking the Seal Stroke
Eccentric Shaft
Assembly Operations
Fuel System Checks and Adjustments
Tightening Torques
Check List of Clearances and Tolerances
Fuel Pump Checks and Adjustments
Cooling System Checks and Adjustments
Electrical System Checks and Adjustments
Ignition Wiring
Lubrication System Checks and Adjustments
Compression Check Procedure
Driving Practices
Starting and Warming up the Engine
Vll. Operating Procedures
Notes on Break-In
Overall Maintenance of the Racing Car
Chassis/Driveline
Clutch Components
Competition Parts
Transmission
Explanation and Description of
Driveshaft
Dlfferential
Rear Axle
Clutch Machining and Assembly
Transmission Machining and Assembly
Differential Machining and Assembly
Driveshaft Machining and Assembly
Rear Axle Machining and Assembly
Clutch Checks, Adjustments and Practices
Transmission Checks, Adjustments and Practices
Driveshaft Checks, Adjustments and Practices
Differential Checks, Adjustments and Practices
Check List for Driveline Components
Rear Axle Checks, Adjustments and Practices
Chassis/Brake System Specifications
Foot Brake Control Systom
Front Brake
Rear Brakes
Changing the Position of the Clutch Master Cylinder
L L . M a C H I N I N G O P E R a T I O N S
Brake Control Parts Checks, Adjustments and Maintenance
Lll. Checks, Adjustments and Main- Tenance
Check List for Brake System
Plumbing and Lines Checks, Adjustments and Maintenance
Rear Brakes Checks, Adjustments and Maintenance
Chassis/Steering and Suspension Specifications
Competition Parts
Front Suspension
Steering
Rear Suspension
Steering Linkage Machining and Installation
Front Suspension Machining and Installation
Rear Suspension Machining and Installation
Front Suspension Checks, Adjustments and Maintenance
Steering Checks, Adjustments and Maintenance
Suspension Checks, Adjustments and Maintenance
Break-In Procedure
Rear Suspension Checks, Adjustments and Maintenance
Tightening Torques for Suspension Components
Comparison of Specifications RX-7 and RX-3 - Engine and Driveline
Appendix
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Electrical System Parts
2
Carburetor
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