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Manuals
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Perkins Manuals
Engine
4.108(M)
Workshop manual
Perkins 4.108M Workshop Manual
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Also See for 4.108M
:
Handbook
(49 pages)
,
Handbook
(50 pages)
,
Workshop manual
(134 pages)
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
Contents
Unified Threads and Engine No. Location
Engine Identification - New Series
Engine Family and Type Codes
Country of Origin Code
Year of Manufacture Code
Index to Engine Photographs
View of Fuel Pump Side of Low-Line Engine
View of Camshaft Side of Low-Line Engine
View of Fuel Pump Side of Engine
View of Camshaft Side of Engine
Technical Data
Engine Weights
Recommended Torque Tensions
Service Wear Limits
Manufacturing Data and Dimensions
Connecting Rod Alignment
Operating and Maintenance
Priming the Fuel System
Preparing & Starting the Engine
To Operate the Cold Start Aid
Earlier Heat Start Switch
Stopping the Engine
Running in
Preventive Maintenance
Keep Engine Clean
Post-Delivery Checkover
Preservation of Laid-Up Engine
Preparing the Engine for Return to Service
Heat Exchanger Cooled Engines
Frost Precautions
Fault Finding
Fault Finding Chart
Cylinder Head
To Remove the Cylinder Head
To Remove the Valves
Combustion Chamber Inserts
Cleaning
Valve Springs
Valve Guides
Valves and Seats
Hand Grinding
Valve Seat Inserts
To Dismantle the Rocker Shaft Assembly
To Re-Assembly the Rocker Shaft Assembly
Push Rods
To Refit the Valves
Valve Seals
Cylinder Head Gasket
To Refit the Cylinder Head
Adjusting Valve Clearances
Valve Adjusting Sequence
Pistons and Connecting Rods
To Remove Pistons and Connecting Rods
To Remove Pistons and Rings from the Connecting Rods
Pistons and Connecting Rods Inspection
To Refit Pistons to Connecting Rods
Fitting the Piston Rings
To Fit Piston and Connecting Rod Assemblies
Fitting New Pistons
Cylinder Block and Liners
Cylinder Liners (4.108 Engines)
To Renew Cylinder Liners
Cylinder Liners (4.99 and 4.107)
To Remove Liners
To Fit New Liners
Crankshaft and Main Bearings
Crankshaft and Main Bearings Description
To Renew Main Bearings and Thrust Washers
To Remove the Crankshaft
To Refit the Crankshaft
Crankshaft Regrinding
Crankshaft Rear End Oil Seal
Crankshaft Regrind Data
Timing Case and Drive
To Remove the Timing Case Cover
To Remove the Crankshaft Front Oil Seal
To Refit the Timing Case Cover
To Remove the Idler Gear and Hub
To Refit the Idler Gear and Hub
To Remove the Camshaft Gear
To Refit the Camshaft Gear
To Remove the Fuel Pump Gear
To Refit the Fuel Pump Gear
To Remove the Fuel Pump Drive Hub
To Refit the Fuel Pump Drive Hub
To Remove the Timing Case Back Plate
To Refit the Timing Case Back Plate
To Remove the Camshaft and Tappets
To Refit the Tappets and Camshaft
Timing
Timing Marks
Fuel Pump Timing Marks
To Reset Engine to Its Original Timing
Check Valve Timing
Checking Fuel Pump Timing Using Tool MS67B
Lubricating System
Draining the Sump
The Lubricating Oil Pump
To Remove/Refit the Sump
To Remove the Oil Pump
To Dismantle the Oil Pump
Oil Pump Inspection
To Re-Assemble the Oil Pump
To Refit the Oil Pump
To Dismantle Oil Pressure Relief Valve
To Re-Assemble Oil Pressure Relief Valve
Oil Pressure
Lubricating Oil Filters
To Remove the Filter Element
To Remove Oil Filter Head Casting
By-Pass Valve
To Renew the Filter Element
To Renew Screw Type Oil Filter Canister
Cooling System
Open Circuit Cooling
Closed Circuit Cooling
Sea Water Pump
To Remove Pump
Dismantling
Alignment of Sea Water Pump Adaptor Plate
Fresh Water Pump
Fresh Water Pump Seals
To Remove Water Pump
To Dismantle Water Pump
Cooling System Inspection
To Re-Assemble the Water Pump
To Refit the Water Pump
Heat Exchanger and Oil Cooler
Exploded View of Heat Exchanger
Heat Exchanger Dismantling
Heat Exchanger Cleaning
To Remove Thermostat
To Test/Refit Thermostat
Checking for Correct Adjustment
Water Pump Belt Adjustment
Air Filter and Fuel System
Fuel Oil Filters
To Renew the Oil Filter Element
Pressure Testing of Fuel Lift Pump in Position
To Remove the Lift Pump
To Dismantle Lift Pump
To Re-Assemble the Lift Pump
To Refit the Lift Pump
To Remove Fuel Injection Pump
To Refit Fuel Injection Pump
Maximum Speed Setting
Idling Speed Adjustment
Anti-Stall Device
Atomisers
Testing for Faulty Atomiser
Atomiser Pressures
Atomiser Identification
Fuel Pipes
Bleeding the Fuel System
Priming Procedure after Changing Filter Element
Fuel Oil
Flywheel and Flywheel Housing
Alignment of the Adaptor Plate, Flywheel Housing and Flywheel
Alignment of the Adaptor Plate Face
Fitting Flywheel and Checking Alignment
Alignment of Flywheel Housing Bore
Alignment of the Flywheel Housing Face
Electrical System
Alternator Models AC5 and 11AC
Alternator Maintenance
Alternator Fault Finding on AC5
Warning Lamp Does Not Light up When Switched "On"
Checking the Field Isolating Relay
Checking or Adjusting the Voltage Setting
Checking the Alternator and Control Box
Adjustment of Voltage Setting
Check of Alternator Output
Fault Diagnosis Procedure for 11AC Alternator Fails to Charge
Noise Alternator
DYNAMO Description
DYNAMO Routine Maintenance
DYNAMO Performance Data
DYNAMO Servicing
Brush Gear
Starter Motors
Checking Freedom of Brush Movement
Electrical System Servicing
'S' Type Starter Drive Assembly
Lubricating Oils
Approved Service Tools
Valve Seat Cutters
Index
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Technical Data
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See also:
Handbook
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This manual is also suitable for:
4.107m
4.99m
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