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Honda Manuals
Offroad Vehicle
TRX250TE Fourtrax
Service manual
Honda TRX250TE Service Manual
2005-2011
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Also See for TRX250TE
:
Owner's manual
(225 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
Symbols
General Information
Service Rules
Model Identification
General Specifications
Lubrication System Specifications
Fuel System Specifications
Cylinder Head/Cylinder/Piston Specifications
Clutch Specifications
Crankshaft/Transmission Specifications
Front Wheel/Suspension/Steering Specifications
Rear Wheel/Suspension Specifications
Brake System Specifications
Rear Driving Mechanism Specifications
Battery/Charging System Specifications
Ignition System Specifications
Electric Starter Specifications
Lights/Switches Specifications
Standard Torque Values
Engine & Frame Torque Values
Lubrication & Seal Points
Cable & Harness Routing
Source of Emissions
Exhaust Emission Control System
Crankcase Emission Control System
Servicing the Honda
Noise Emission Control System
Rebuilt Engine
Emission Control Information Label
Frame/Body Panels/Exhaust System
Frame/Body Panels/Exhaust System Service Information
Frame/Body Panels/Exhaust System Troubleshooting
Body Panel Locations
Seat Removal
Seat Installation
Trim Clip Removal and Retaining Procedure
Fuel Tank Cover
Side Covers
Front Carrier/Carry Pipe
Front Fender Removal
Front Fender Disassembly
Front Mudguard
Center Mudguard
Step Bar
Rear Carrier
Rear Fender
Handlebar Cover
Exhaust System Removal
Muffler
Exhaust Pipe
Exhaust System Disassembly
Exhaust System Assembly
Exhaust System Installation
Maintenance
Maintenance Service Information
Maintenance Schedule
Fuel Hose
Throttle Operation
Carburetor Choke
Air Cleaner
Dust Cover
Air Cleaner Housing Drain Plug
Spark Plug Inspection
Valve Clearance
Reusing Spark Plug
Replacing a Spark Plug
Engine Oil Level Inspection
Engine Oil Change
Engine Oil Strainer Screen
Engine Oil Centrifugal Filter
Engine Idle Speed
Rear Final Gear Case Oil
Oil Level Check
Brake Fluid
Brake Shoe Wear
Front Brake
Rear Brake
Brake Light Switch
Brake System
Reverse Lock System
Skid Plates/Engine Guard
Clutch System
Suspension
Swingarm Bearings
Cleaning Spark Arrester
Nuts, Bolts, Fasteners
Wheels/Tires
Steering Shaft Holder Bearing
Steering System
Toe
Lubrication System
Lubrication System Diagram
Lubrication System Service Information
Lubrication System Troubleshooting
Oil Pump Removal/Disassembly
Oil Pump Inspection
Oil Pump Assembly
Oil Pump Installation
Oil Cooler Removal
Oil Cooler Inspection
Oil Cooler Installation
Fuel System
Fuel System Component Location
Fuel System Service Information
Fuel System Troubleshooting
Air Cleaner Housing Removal
Carburettor Removal
Air Cleaner Housing Installation
Throttle Valve
Carburetor Body
Carburetor Disassembly
Carburetor Assembly
Float Level Inspection
Carburetor Installation
Pilot Screw Adjustment
High Altitude Adjustment Specifications
Fuel Tank Removal
Fuel Strainer Screen
Fuel Tank Installation
Engine Removal/Installation Component Location
Engine Removal/Installation Service Information
Engine Removal
Engine Guards
Engine Installation
Cylinder Head/Valve
Cylinder Head/Valve Component Location
Cylinder Head/Valve Service Information
Cylinder Head/Valve Troubleshooting
Cylinder Compression
Cylinder Head Cover Removal
Cylinder Head Cover Disassembly
Cylinder Head Cover Inspection
Cylinder Head Cover Assembly
Cylinder Head Cover Installation
Cylinder Head Removal
Cylinder Head Disassembly/Inspection
Valve Spring
Valve/Valve Guide
Valve Guide Replacement
Valve Seat Inspection/Refacing
Cylinder Head Assembly
Cylinder Head Installation
Cylinder/Piston/Camshaft
Cylinder/Piston/Camshaft Component Location
Cylinder/Piston/Camshaft Service Information
Cylinder/Piston/Camshaft Troubleshooting
Cylinder Removal
Piston Removal
Cylinder/Piston Inspection
Piston Ring Installation
Piston Installation
Cylinder Installation
Camshaft Removal
Camshaft Inspection
Camshaft Installation
Cam Follower
Cam Chain Tensioner
Clutch/Gearshift Linkage
Clutch/Gearshift Linkage Component Location
Clutch/Gearshift Linkage Service Information
Clutch/Gearshift Linkage Tools
Clutch/Gearshift Linkage Troubleshooting
Front Crankcase Cover Removal
Bearing Replacement
Centrifugal Clutch Removal
Centrifugal Clutch Inspection
Drive Plate Boss
Weight Lining
Clutch Drum
Weight Spring/Clutch Spring
Centrifugal Clutch Assembly
Crankshaft at the Primary Drive Gear
Centrifugal Clutch Installation
Change Clutch Removal
Clutch Center
Clutch Disc
Clutch Plate
Clutch Outer
Front Crankcase Cover Installation
Gearshift Linkage Removal
Gearshift Linkage Inspection
Gearshift Linkage Installation
Reverse Stopper Shaft Removal
Alternator/Starter Clutch
Alternator/Starter Clutch Component Location
Alternator/Starter Clutch Service Information
Alternator/Starter Clutch Troubleshooting
Recoil Starter Removal
Recoil Starter Disassembly
A few Words about Safety
Service Information
Important Safety Precautions
Recoil Starter Assembly
Recoil Starter Installation
Alternator Cover Removal
Alternator Cover Disassembly
Flywheel/Starter Clutch Removal
Starter Clutch Inspection/Disassembly
Starter Clutch Assembly
Flywheel/Starter Clutch Installation
Alternator Installation
Alternator Assembly
Crankcase/Transmission/Crankshaft
Crankcase/Transmission/Crankshaft Component Location
Crankcase/Transmission/Crankshaft Service Information
Crankcase/Transmission/Crankshaft Troubleshooting
Crankcase Separation
Transmission Removal/Disassembly
Transmission Inspection
Crankcase Bearing Locations
Crankshaft Removal
Crankshaft Inspection
Crankshaft Bearing Replacement
Crankcase Assembly
Front Wheel/Suspension/Steering
Front Wheel/Suspension/Steering Component Location
Front Wheel/Suspension/Steering Service Information
Front Wheel/Suspension/Steering Tools
Front Wheel/Suspension/Steering Troubleshooting
Handlebar Removal
Handlebar Installation
Throttle Housing Disassembly
Throttle Housing Assembly
Front Wheel Removal
Front Wheel Installation
Tires Removal
Tire Repair
Tire Assembly
Tie-Rod/Knuckle Removal
Tie-Rod/Knuckle Inspection
Tie-Rod Assembly
Knuckle Installation
Tie-Rod Installation
Upper/Lower Arms Removal
Upper/Lower Arms Inspection
Ball Joint Replacement
Upper/Lower Arms Installation
Steering Shaft Removal
Steering Shaft Inspection
Steering Shaft Installation
Front Shock Absorber Removal
Front Shock Absorber Installation
Rear Wheel/Suspension
Rear Wheel/Suspension Component Location
Rear Wheel/Suspension Service Information
Rear Wheel/Suspension Tools
Rear Wheel/Suspension Troubleshooting
Rear Wheel Removal
Rear Wheel Installation
Hub Removal
Rear Wheel Hub Inspection
Hub Installation
Rear Shock Absorber Removal
Rear Shock Absorber Installation
Swingarm Removal
Swingarm Inspection
Pivot Bearing/Rear Axle Bearing Replacement
Brake System Component Location
Brake System Service Information
Brake System Tools
Brake System Troubleshooting
Brake Fluid Draining
Brake Fluid Filling/Bleeding
Brake Hose/Brake Pipe Inspection
Master Cylinder Disassembly
Master Cylinder Inspection
Master Cylinder Assembly
Brake Shoes/Wheel Cylinder/Adjuster Disassembly
Brake Drum Bearing Replacement
Wheel Cylinder/Adjuster Inspection
Front Brake Panel Inspection
Front Brake Waterproof Seal Inspection
Front Brake Waterproof Seal Assembly
Rear Brake Removal/Disassembly
Rear Brake Assembly/Installation
Brake Pedal Removal
Brake Pedal Installation
Rear Driving Mechanism
Rear Driving Mechanism Component Location
Rear Driving Mechanism Service Information
Rear Driving Mechanism Tools
Rear Driving Mechanism Troubleshooting
Rear Axle Removal
Rear Axle Inspection
Rear Axle Installation
Final Drive Removal
Gear Case Removal
Final Drive Inspection
Final Drive Disassembly/Inspection
Backlash Inspection
Gear Case Disassembly
Bearing Inspection
Gear Tooth Contact Pattern Check
Drive Pinion Removal
Drive Pinion Disassembly/Assembly
Pinion Needle Bearing Replacement
Case Bearing Replacement
Drive Pinion Installation
Gear Case Assembly
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Owner's Manual
Table of
Contents
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Table of Contents
Troubleshooting
Frame/Body Panels/Exhaust System Service Information
37
Lubrication System Service Information
78
Fuel System Troubleshooting
89
Cylinder Head/Valve Troubleshooting
124
Cylinder/Piston/Camshaft Troubleshooting
145
Clutch/Gearshift Linkage Troubleshooting
162
Alternator/Starter Clutch Service Information
192
Crankcase/Transmission/Crankshaft Troubleshooting
213
Front Wheel/Suspension/Steering Troubleshooting
233
Rear Wheel/Suspension Troubleshooting
263
Brake System Troubleshooting
279
Rear Driving Mechanism Troubleshooting
310
Battery/Charging System Troubleshooting
333
Ignition System Troubleshooting
342
Electric Starter Troubleshooting
352
Lights/Switches Service Information
363
Before Starting Troubleshooting
374
Troubleshooting Chart
375
Diagnostic Troubleshooting
376
Troubleshooting
401
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