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Subaru Manuals
Automobile
Leone 1979
Service & repair manual
Subaru Leone 1979 Service & Repair Manual
2wd-4wd
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
Introduction
Tools and Equipment
Basic Tool Kit
Tool Selection and Care
Miscellaneous Equipment and Stores
Safety Tools
Lubrication and Maintenance
Specifications
How to Grease and Oil Change
Service Schedule
Lubrication Chart
Maintenance Chart
Wheels and Tyres
How to Change a Road Wheel
Tyre Wear Trouble Shooting
Care and Maintenance
Engine Tune-Up
Tune-Up Specifications
Tune-Up Operations
To Adjust Drive Belts
To Service Air Cleaner
To Check and Renew Fuel Filter
To Service Contact Breaker Points
To Service High Tension Leads
To Service Spark Plugs
To Adjust Valve Clearances
To Test Compression
To Adjust Dwell Angle and Ignition Timing
To Adjust Idle Speed and Mixture
Roadside Troubleshooting
To Check Ignition and Electrical Systems
To Check Fuel System
To Check Mechanical System
Cooling System Specifications
Coolant Leakage - External
Coolant Leakage - Internal
Engine Overheating
Coolant Circulation Faulty
Cooling System Description
Radiator
To Check Coolant Level
To Drain and Refill
To Remove Radiator
To Flush and Clean Radiator
To Install Radiator
To Test Fan Motor on Vehicle
To Remove and Install Fan Motor
To Remove and Install Thermoswitch
To Remove and Install Water Pump
To Renew Water Pump Drive Belt
Heater Unit Assembly
To Remove and Install 1985-1987 Sedan and Station Wagon Models
To Remove and Install 1979-1984 and Utility Models
To Remove and Install Heater Blower Motor
Heater Controls
Fuel System Specifications
Fuel System Troubleshooting
Engine will Not Start
Engine Stalls at Idle Speed
Flat Spot on Acceleration
Engine Misfires or Cuts out at High Speed
Excessive Fuel Consumption
To Remove and Install Air Cleaner
Carburetor
To Remove and Install Carburetor
To Service Carburetor
To Dismantle Carburetor
To Service Carburetor Top Cover
To Service Carburetor Main Body
To Service Throttle Body
To Assemble Throttle Body
To Adjust Float Level
To Adjust Throttle Interlock
To Adjust Fast Idle Speed
To Adjust Choke Unloader Clearance, Automatic Choke Models
To Check Automatic Choke Operation
To Renew Automatic Choke Cover
Electromagnetic Plunger Fuel Pump
To Test Pump
To Remove and Install Test Pump
Electromagnetic Diaphragm Fuel Pump
Electromagnetic Diaphragm Fuel Pump to Remove and Install
Fuel Filter
To Remove and Install Fuel Tank
To Remove and Install Throttle Cable
To Adjust Throttle Cable
Clutch Specifications
Clutch Shudder
Clutch Slipping
Clutch Grab
Insufficient Clutch Release
Clutch Noise
To Remove Clutch Unit
To Check and Inspect Clutch Unit
To Install Clutch Unit
Clutch Release Mechanism
To Remove Clutch Release Mechanism
To Install Clutch Release Mechanism
To Remove and Install Clutch Pedal
To Remove and Install Clutch Cable
Clutch Adjustments
To Check and Adjust Clutch Pedal Free Play
To Check and Adjust Hill Holder Cable
Manual Transaxle Specifications
Transaxle Gear Clash on Changing down
Transaxle Slipping out of Gear
Transaxle Noise in Neutral
Transaxle Noise (Forward Gears Engaged, Vehicle Moving)
Difficult High to Low, or Low to High Range Change
Difficult to Engage Four Wheel Drive
Gear Selected but no Front Wheel Drive
Front Wheel Noise(Apparent)
Propeller Shaft Vibration
Excessive Propeller Shaft Backlash
Illustrated View of Four Wheel Drive Dual Ratio Mainshaft and Components
Manual Transaxle Description
Illustrated View of Four Wheel Drive Single Ratio Mainshaft and Components
Illustrated View of Two Wheel Drive, Drive Pinion Shaft and Components
Illustrated View of Four Wheel Drive, Drive Pinion Shaft and Components
Illustrated View of Four Wheel Drive Rear Drive Pinion Shaft and Components
Transaxle Assembly
To Remove Transaxle
To Install Transaxle
To Renew Rear Case Oil Seal - Two Wheel Drive
To Renew Rear Extension Oil Seal - Four Wheel Drive
To Remove and Install Transaxle Controls
To Adjust Four Wheel Drive Dual Ratio High/Low Linkage
To Adjust Four Wheel Drive Single Ratio Cable
To Remove and Dismantle Axle Shafts
To Check and Inspect Axle Shafts
To Assemble and Install Axle Shafts
To Remove and Install Propeller Shaft
To Renew Universal Joints
To Remove and Install Centre Bearing Assembly
Automatic Transaxle Specifications
Automatic Transaxle Troubleshooting
Transmission Fluid
To Check and Top up Transmission Fluid
To Drain and Refill Transmission Fluid
To Adjust Brake Band
To Remove and Install Kickdown Solenoid
To Remove and Install Vacuum Modulator
To Remove and Install Four Wheel Drive Transfer Solenoid
To Remove and Install Automatic Four Wheel Drive Switch
Neutral Safety Switch
To Remove and Dismantle Selector Lever and Linkage
To Assemble and Install Selector Lever and Linkage
Rear Axle Specifications
Rear Axle Troubleshooting
Rear Axle Description
To Remove Axle Shafts
To Dismantle and Assemble Axle Shafts
To Install Axle Shafts
Differential Assembly
To Renew Differential Drive Shaft Oil Seal
To Renew Differential Drive Pinion Oil Seal
To Renew and Install Differential Rear Cover
To Renew Rear Crossmember Bushes
To Renew Differential Mounting Bracket Bush
Steering Troubleshooting
Faults, Causes and Remedies
Conventional Steering
Conventional Steering Specifications
Steering Gear Assembly
To Remove Steering Gear
To Dismantle Steering Gear
To Clean and Inspect Steering Gear
To Assemble Steering Gear
To Install Steering Gear
To Remove and Install Non-Adjustable Steering Column
To Dismantle and Assemble Non-Adjustable Steering Column
Tilt Adjustable Steering Column
To Remove and Install Steering Column
To Dismantle and Assemble Steering Column
To Remove and Install Intermediate Shaft
Power Steering
Power Steering Specifications
Preliminary Inspection Ans Testing of Power Steering
Pump Drive Belt
To Check Fluid Level/Fluid Leaks
To Check Turning Effort
Pump Drive Belt Tension
To Purge the Power Steering System of Air
To Flush the Power Steering System
To Remove and Install Power Steering Pump
To Dismantle Power Steering Pump
Tp Inspect Power Steering Pump
To Assemble Power Steering Pump
To Remove and Install Power Steering Gear
Steering Column
Intermediate Shaft
Front Suspension
Front Suspension Specifications
Front Suspension Troubleshooting
Torque Wrench Settings
To Remove and Dismantle Front Hub
To Clean and Inspect Front Hub
To Assemble and Install Front Hub
To Remove Suspension Unit
To Dismantle and Assemble Front Hub
To Install Front Hub
To Remove and Install Ball Joint
To Remove and Install Suspension Control Arm
To Remove and Install Radius Rod
To Remove and Install Stabiliser Bar
Steering Angles and Ground Clearance
Wheel Alignment
To Check and Adjust Ground Clearance
To Check and Adjust Toe In/Out
Rear Suspension Troubleshooting
Torsion Bar Rear Suspension
To Remove and Install Torsion Bar and Trailing Link
Torsion Bar Rear Suspension Specifications
To Remove Shock Absorber
To Test and Bleed Shock Absorber
To Install Shock Absorber
To Remove and Install Trailing Arm
Rear Hub
Gas Pressured Shock Absorbers
Coil Spring Rear Suspension Specifications
To Remove and Install Trailing Link
To Remove Coil Spring Rear Suspension Unit
To Dismantle, Inspect and Assemble Coil Spring Rear Suspension Unit
To Install Coil Spring Rear Suspension Unit
To Remove and Install Rear Hub
To Check and Inspect Rear Hub
To Assemble and Install Rear Hub
Brakes Specifications
Brakes Troubleshooting
To Remove and Install Master Cylinder
To Dismantle Master Cylinder
To Assemble Master Cylinder
To Clean and Inspect Master Cylinder
Front Disc Brake Assembly
To Remove and Install Brake Pads
To Overhaul Caliper
To Remove and Install Brake Disc
To Adjust Rear Brakes
Rear Drum Brake Assembly
To Remove and Dismantle Rear Drum Brake
To Assemble and Install Rear Drum Brake
To Check Operation of Brake Servo Unit
To Test One Way Check Valve
To Remove and Install Servo Unit
To Adjust Handbrake
To Remove and Install Handbrake Cables
To Remove and Install Proportioning Valve
To Adjust Hill Holder Valve(HHV)
To Remove and Install Hill Holder Valve
To Bleed Hydraulic System
Electrical System Specifications
Battery and Charging System Troubleshooting
Battery and Starting System Troubleshooting
Lighting System Troubleshooting
Turn Signal Lamp Troubleshooting
Ignition System Troubleshooting
Test Equipment and some Applications
Battery Maintenance
To Remove and Install Battery
To Clean Battery Case
Alternator
To Test Battery
To Test Alternator on Vehicle
To Remove and Install Alternator
To Dismantle Alternator
To Clean Alternator Parts
To Check and Test Alternator Component Parts
To Assemble Alternator
External Voltage Regulator
Starter Motor
Starter Motor Test on Vehicle
To Remove and Install Starter Motor
To Dismantle Starter Motor
To Check and Inspect Starter Motor
To Assemble Starter Motor
Breaker Point Distributor
To Remove and Install Breaker Point Distributor
To Dismantle Breaker Point Distributor
To Clean and Inspect Distributor
To Assemble Distributor
Electronic Distributor Description
To Remove and Install Electronic Distributor
To Dismantle Electronic Distributor Description
To Check and Inspect Electronic Distributor Description
To Assemble Electronic Distributor Description
Switches and Controls
Ignition Switch
Combination Switch
Headlamp Switch
Wiper/Washer Switch
Heater Fan Switch
Rear Demister Switch
Rear Wiper/Washer Switch
Stop Lamp Switch
Reverse Lamp Switch - Manual Transaxle Models
Handbrake Warning Lamp Switch
Courtesy Lamp Door Switch
Courtesy Lamp Tailgate Switch
To Remove and Install Steering Wheel and Horn Control
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Table of Contents
Troubleshooting
Tyre Wear Trouble Shooting
20
Roadside Troubleshooting
30
Fuel System Specifications
46
Automatic Transaxle Specifications
94
Rear Axle Specifications
104
Steering Troubleshooting
112
Front Suspension
127
Rear Suspension Troubleshooting
136
Brakes Specifications
145
Electrical System Specifications
161
Battery And Starting System Troubleshooting
163
Turn Signal Lamp Troubleshooting
164
Engine Idle Speed And Idle Mixture Troubleshooting
309
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This manual is also suitable for:
Brumby 1979
L series 1989
Brumby 1989
Leone 1989
L series 1979
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