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Suzuki Manuals
Motorcycle
2001 GSX-R1000
Service manual
Suzuki 2001 GSX-R1000 Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Foreword
Group Index
How to Use this Manual
To Locate What You Are Looking for
Component Parts and Work to be Done
Symbol (for USA)
Symbol (for the Other Countries)
Abbreviations Used in this Manual
SAE-To-Former Suzuki Term (Only for USA)
General Information
Contents
Warning/Caution/Note
General Precautions
Suzuki GSX-R1000K1 (2001-Model) View
Serial Number Location
Fuel, Oil and Engine Coolant Recommendation
Engine Oil
Brake Fluid
Front Fork Oil
Anti-Freeze/Engine Coolant
Liquid Amount of Water/Engine Coolant
Break-In Procedures
Cylinder Identification
Information Labels
Specifications
Dimensions and Dry Mass
Capacities
Electrical
Country and Area Codes
Periodic Maintenance
Periodic Maintenance Schedule
Periodic Maintenance Chart
Lubrication Points
Maintenance and Tune-Up Procedures
Air Cleaner
Heat Range
Carbon Deposits
Spark Plug Gap
Electrode's Condition
Spark Plug and Ignition Coil/Plug Cap Installation
Valve Clearance
Valve Clearance Adjustment
Intake Side
Exhaust Side
Engine Oil and Oil Filter
Engine Oil Replacement
Oil Filter Replacement
Exhaust Control Valve
Fuel Hose
Engine Idle Speed
Throttle Cable Play
Minor Adjustment
Major Adjustment
Clutch
Cooling System
Engine Coolant Level Check
Engine Coolant Change
Air Bleeding the Cooling Circuit
Radiator Hoses
Drive Chain
Checking
Adjusting
Cleaning and Lubricating
Brake Fluid Level Check
Brake Pads
Front Brake
Rear Brake
Brake Pedal Height
Brake Light Switch
Air Bleeding from Brake Fluid Circuit
Tire Tread Condition
Steering
Front Fork
Rear Suspension
Exhaust Pipe Bolt and Nut
Chassis Bolts and Nuts
Compression Pressure Check
Compression Test Procedure
Low Oil Pressure
High Oil Pressure
Oil Pressure Test Procedure
Engine
Engine Components Removable with the Engine in Place
Engine Center
Engine Right Side
Engine Left Side
Engine Removal
Oil Cooler
Radiator
Exhaust Pipe and Muffler
Electric Parts
Engine Sprocket and Gear Shift Lever
Engine Mounting
Engine Installation
Engine Disassembly
Starter Motor
Pair Valve
Cylinder Head Cover
Camshafts
Cylinder Head
Oil Pump
Gear Shift System
Starter Idle Gear
Starter Clutch
Cam Chain, Cam Chain Tensioner, Cam Chain Guide
CKP Sensor Inspection
Generator Cover
Generator Rotor
Gear Position Switch
Breather Cover
Oil Filter
Oil Pan
Oil Pressure Regulator
Oil Pressure Switch
Oil Strainer
Lower Crank Case
Middle Crankcase
Balancer Shaft
Crankshaft
Piston and Conrod
Engine Components Inspection and Service
Pair Reed Valve
Pair Control Valve
Cam Position Sensor
Camshaft Identification
Cam Wear
Camshaft Journal Wear
Camshaft Runout
Cam Sprocket
Cam Chain Tension Adjuster
Cam Chain Guide
Cylinder Head and Valve
Valve and Valve Spring Disassembly
Cylinder Head Distortion
Valve Stem Runout
Valve Head Radial Runout
Valve Face Wear
Valve Stem Deflection
Valve Stem Wear
Valve Guide Servicing
Valve Seat Width Inspection
Valve Seat Servicing
Initial Seat Cut
Top Narrowing Cut
Botton Harrowing Cut
Final Seat Cut
Valve Stem End Condition
Valve Spring
Valve and Valve Spring Reassembly
Intake Pipe
Water Bypass Union
Clutch Drive Plates Inspection
Clutch Driven Plates Inspection
Clutch Spring Inspection
Clutch Bearing Inspection
Inspection
Gearshift System
Gearshift Shaft/Gearshift Arm Disassembly
Gearshift Shaft/Gearshift Arm Reassembly
Transmission
Reassembly
Transmission Parts Location
Cylinder Distortion
Cylinder Bore
Piston and Piston Ring
Piston Diameter
Piston to Cylinder Clearance
Pinton Pins and Pin Bore
Piston Ring to Groove Clearance
Piston Ring Free End Gap and Piston Ring End Gap
Piston Ring Reassembly
Lower Crankcase
Gearshift Fork and Gearshift Cam
Gearshift Fork to Groove Clearance
Gearshift Fork Groove Width
Bearing Removal
Installation
Oil Jet
Removal
Inspection and Cleaning
Plugs
Balancer Shaft Journal Bearing
Selection
Crankshaft Runout
Conrod Small End I.D.
Conrod Big End Side Clearance
Conrod-Crank Pin Bearing Inspection
Conrod-Crank Pin Bearing Selection
Crankshaft Journal Bearing
Crankshaft Thrust Bearing
Crankshaft Thrust Clearance Adjustment
Thrust Bearing Selection Table
Engine Reassembly
Crankcase
Cam Chain Drive Sprocket
Cam Chain Tensioner and Cam Chain Guide
Started Idle Gear
FI System/Intake Air System/Exhaust System
Precautions in Servicing
Connector/Coupler
Fuse
Ecm/Various Sensors
Electrical Circuit Inspection Procedure
Open Circuit Heck
Continuity Check
Voltage Check
Short Circuit Check (Wire Harness to Ground)
Using Testers
FI System Technical Feature
Injection Time (Injection Volume)
Compensation of Injection Time (Volume)
Injection Stop Control
Fuel Delivery System
Fuel Pump
Fuel Pressure Regulator
Fuel Injector
Fuel Pump Control System
ECM (FI Control Unit)
Injection Timing
Intake Air Pressure Sensor (IAP Sensor)
Throttle Position Sensor (TP Sensor)
Crankshaft Position Sensor (CKP Sensor)
Camshaft Position Sensor (CMP Sensor)
Intake Air Temperature Sensor (IAT Sensor)
Engine Coolant Temperature Sensor (ECT Sensor)
Atmospheric Pressure Sensor (AP Sensor)
Tip Oven Sensor (to Sensor)
Secondary Throttle Position Sensor (STP Sensor)
Intake Air System
Secondary Throttle Control System
Operation
Exhaust Control System
FI System Parts Location
FI System Diagram
FI System Wiring Diagram
Self-Diagnosis Function
User Mode
Dealer Mode
Fail-Safe Function
FI System Troubleshooting
Self-Diagnostic Procedure
Self-Diagnosis Reset Procedure
Malfunction Code and Defective Condition
"C12" CMP Sensor Circuit Malfunction
"C12" CKP Sensor Circuit Malfunction
"C13" IAP Sensor Circuit Malfunction
Output Voltage
"C14" TP Sensor Circuit Malfunction
"C15" ECT Sensor Circuit Malfunction
"C21" IAT Sensor Circuit Malfunction
"C22" AP Sensor Circuit Malfunction
"C23" to Sensor Circuit Malfunction
"C24", "C25", "C26" or "C27" Ignition System Malfunction
"C28" STV Actuatoor Circuit Malfunction
"C29" STP Sensor Circuit Malfunction
"C31" Gear Position (GP) Switch Circuit Malfunction
"C32", "C33", "C34" or "C35" Fuel Injector Malfunction
"C41" FP Relay Circuit Malfunction
"C42" IG Switch Circuit Malfunction
"C46" EXCV Actuator Circuit Malfunction
Fuel System
Fuel Tank Lift-Up
Fuel Tank Removal
Fuel Tank Installation
Fuel Pressure Inspection
Fuel Pump Inspection
Fuel Discharge Amount Inspection
Fuel Pump Relay Inspection
Fuel Pump and Fuel Filter Removal Construction
Fuel Mesh Filter Inspection and Cleaning
Fuel Pump and Fuel Mesh Filter Installation
Throttle Body Construction
Air Cleaner Box
Throttle Body
Throttle Body Disassembly
Throttle Body Cleaning
Throttle Body Reassembly
Wire Color
Throttle Body Installation
STP Sensor Adjustment
Throttle Body Clamp Position
Fuel Injector Inspection
Fuel Injector Removal
Fuel Injector Installation
Fast Idle Adjustment
Throttle Valve Synchronization
Calibrating each Gauge
Throttle Position Sensor (TPS) Setting
Throttle Cable Adjustment
EXCVA (Exhaust Control Valve Actuator) and EXCV (Exhaust Control Valve)
EXCVA Removal
EXCVA Installation
EXCV Cable Replacement
EXCVA Adjustment
EXCV Removal
EXCV Inspection
EXCV Installation
IAP Sensor Inspection/Removal/Installation
TP Sensor Inspection/Removal/Installation
CMP Sensor Inspection/Removal/Installation
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Table of Contents
Troubleshooting
FI system troubleshooting
182
Troubleshooting
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2002 gsx-r1000
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