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THE KSL
Service Manual
DEALER: Keep this manual.
The procedures in this manual MUST be performed by a
qualified technician.

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Summary of Contents for Kuschall KSL

  • Page 1 THE KSL Service Manual DEALER: Keep this manual. The procedures in this manual MUST be performed by a qualified technician.
  • Page 3: Table Of Contents

    Service Manual TABLE OF CONTENTS GENERAL ........................4 Introduction Spare parts Fastening with hexagon socket bolts Torque Checks Identifying and repairing faults FRAME ..........................6 Adjusting the frame Changing the frame SEAT ..........................7 Adjusting the seat height Replacing the seat cover BACKREST ........................
  • Page 4: General

    All spare parts can be purchased from küschall ® 's Customer Services. An electronic spare parts catalog is available by logging onto www.kuschall.com. Only original spare parts may be used. Installing additional adaptations to a küschall ® wheelchair requires the prior written approval of Küschall AG.
  • Page 5: Torque

    Service Manual Tightening and undoing Turn the nut using an open-end spanner, or preferably a socket spanner, using the Allen  key simply to stop the bolt turning. Tightening and undoing when no nut is present If an Allen screw is directly screwed into a screw thread, the screw must be tightened using an Allen key.
  • Page 6: Frame

    Service Manual FRAME FRAME Adjusting the frame The seat width, seat depth, lower leg length and tipping point are determined by the design of the frame and cannot be changed retro- spectively. A modification of the tip behaviour can only be achieved by ordering a new, one-off backrest.
  • Page 7: Seat

    Service Manual SEAT SEAT Adjusting the seat height The seat height can only be adjusted by fitting a larger or smaller rear wheel and at the same time using a larger or smaller front wheel fork. Possible front seat heights: SHv [mm] 450 - 510 (530*) * From serial number 13G08000785 As the seat angle is dictated by the design of the frame, the seat...
  • Page 8: Backrest

    Service Manual BACKREST BACKREST Adjusting the backrest height Readjusting the push handle/telescopic tube Difficulty: Tools: Ã3 ˜™™ Remove the backrest padding.  Remove the screw connection  and adjust the desired height of  the push handle or the telescopic tube. Insert the screw connection ...
  • Page 9: Replacing The Standard Light Backrest Cover

    Service Manual BACKREST Replacing the Standard Light backrest cover Difficulty: Tools: à 3 8 Ò ˜™™ Remove push handles, if fitted,  Chap. Back, Replacing push  handles Remove bolts  and , clothes guard or mudguard.  Open the Velcro ®...
  • Page 10: Replacing Push Handles With Light Cover

    Service Manual BACKREST Replacing push handles with Light cover Difficulty: Tools: à 3, 4 Ò2 ˜˜™ Remove screw  on both sides.  Push the cover down a little to expose the bolt connections .  Remove bolt connections on both sides. ...
  • Page 11: Replacing Foldable Push Handles

    Service Manual BACKREST Replacing foldable push handles Difficulty: Tools: Hole punch pliers 6 mm, à 3, 4 ˜™™ Remove the old foldable push handle.  Pull down the backrest cover F on the telescopic tube, until its  hole B is uncovered. IMPORTANT! Make sure that the threaded insert (part no.
  • Page 12: Foldable Backrest, Angle Adjustable (Optional)

    Service Manual BACKREST Foldable backrest, angle adjustable (optional) Optionally, a foldable, angle-adjustable backrest can be fitted. For assembling a special küschall ® training is necessary. When switching to the foldable backrest, the axle of the rear wheels must also be replaced with a new one that is 2 cm wider ...
  • Page 13: Footrests

    Service Manual SIDES FOOTRESTS Three types of footrest are available: A footrest made from aluminium or titanium and a footrest with an adjustable footplate. The titanium footrest requires a different sleeve in order to secure it in the frame. Replacing the footrest Ã...
  • Page 14: Sides

    Service Manual FRONT WHEELS SIDES Fitting the clothes guard à 5, Difficulty: Tools:  drill, drill bit: ø5,2 ˜˜™ The clothes guard is customised to fit the geometry of the individual wheelchair. It must therefore only be replaced by another clothes guard of the same size. Remove bolts ...
  • Page 15: Front Wheels

    Service Manual REAR WHEELS FRONT WHEELS Replacing the front wheel fork Difficulty: Tools: ˜™™ Remove the sealing cap . Do this by inserting two screwdrivers  into the notches and carefully prising the sealing cap out. Remove nut  and washer . ...
  • Page 16: Rear Wheels

    Service Manual REAR WHEELS REAR WHEELS Checking the tyre pressure Tyre Max. pressure Low-resistance tyre 7 bar 700 kPa 101 psi Treaded tyre (marathon) 7.5 bar 750 kPa 108 psi Slick tyres (speed run) 10 bar 1000 kPa 145 psi Mountain bike tyre 4 bar 400 kPa...
  • Page 17: Replacing The Rear Wheels

    Service Manual REAR WHEELS Replacing the rear wheels Difficulty: ˜˜™ Proceed as follows if the rear wheels are replaced by ones of a different size or with other tyres: Check function of the parking brakes.  Adjust seat height,  Chap. Seat, Adjusting the seat height.
  • Page 18: Fitting Tubed Tyres To Carbon Wheels

    Service Manual REAR WHEELS Inflate the tube to its maximum operating pressure,  Table, chap.  Rear wheels, Checking the tyre pressure. Check that no air is escaping from the tyre. Fitting tubed tyres to carbon wheels Fitting tubed tyres to carbon wheels Difficulty: ˜˜˜...
  • Page 19: Brakes

    Service Manual BRAKES BRAKES Fitting / adjusting the parking brake à 5 Difficulty: Tools: ˜˜™ Following each positioning, the rear wheel parking brakes (e.g. when changing the wheel chamber) must be readjusted. The parking brake function is only guaranteed if the tire has the corresponding air pressure.
  • Page 20: Options & Accessories

    Service Manual OPTIONS & ACCESSORIES OPTIONS & ACCESSORIES Fitting an antitipper à 5 Difficulty: Tools: ˜˜˜ Undo bolt  and remove the lower part of the axle holder. Secure the adapter bracket with a bolt  and apply a low- ...
  • Page 22: Küschall Ag, Switzerland | 2015-05

    Küschall AG Benkenstrasse 260 CH-4108 Witterswil kueschall@invacare.com www.kuschall.com Service Manual The KSL ENGLISH | 2015-05 küschall distributors: ® Belgium & Luxemburg: Invacare nv • Autobaan 22 • B-8210 Loppem Tel: (32) (0)50 83 10 10 • Fax: (32) (0)50 83 10 11 • belgium@invacare.com Danmark: Invacare A/S •...

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