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2003 ST1300
Service manual
Honda 2003 ST1300 Service Manual
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Also See for 2003 ST1300
:
Setup instructions
(23 pages)
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Table Of Contents
633
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
A few Words about Safety
Service Information
Important Safety Precautions
Contents
Symbols
General Information
Service Rules
Model Identification
General Specifications
Lubrication System Specifications
Fuel System (Programmed Fuel Injection) Specifications
Cooling System Specifications
Cylinder Head/Valves Specifications
Clutch/Primary Shaft Specifications
Transmission/Final Output Shaft Specifications
Alternator/Starter Clutch Specifications
Crankshaft/Piston/Cylinder Specifications
Final Drive
Front Wheel/Suspension/Steering Specifications
Rear Wheel/Suspension Specifications
Hydraulic Brake Specifications
Battery/Charging System Specifications
Ignition System Specifications
Electric Starter Specifications
Lights/Meters/Switches Specifications
Standard Torque Values
Engine & Frame Torque Values
Tools
Lubrication & Seal Points Engine
Cable & Harness Routing
Brake Pipe Routing
Source of Emissions
Crankcase Emission Control System
Exhaust Emission Control System (Secondary Air Supply System)
Evaporative Emission Control System
Noise Emission Control System
Emission Control Information Labels
Vacuum Hose Routing Diagram Label
Frame/Body Panels/Exhaust System
Body Panel Locations
Body Panel Removal Chart
Frame/Body Panels/Exhaust System Service Information
Frame/Body Panels/Exhaust System Troubleshooting
Frame/Body Panels/Exhaust System Torque Values
Seat
Trim Clips Removal
Trim Clips Installation
Saddlebag
Side Cover
Rear Cowl Grab Rail Center Cover
Rear Cowl Rear Grab Rail
Rear Fender a
Rear Fender B
Inner Lower Cowl
Lower Cowl Removal/Installation
Lower Cowl Disassembly/Assembly
Mirror Cover
Rearview Mirror
Middle Cowl
Engine Guard Cover
Inner Cowl
Middle Cowl Removal/Installation
Left Middle Cowl Disassembly/Assembly
Right Middle Cowl Disassembly/Assembly
Windscreen Removal
Windscreen Installation
Upper Cowl
Inner Screen Cowl
Meter Panel
Muffler
Exhaust Pipe
Seat Rail
Left Step Holder
Maintenance
Maintenance Service Information
Maintenance Specifications
Maintenance Torque Values
Maintenance Schedule
Fuel Line
Throttle Operation
Air Cleaner
Spark Plug Removal
Spark Plug Inspection
Reusing a Spark Plug
Replacing a Spark Plug
Valve Clearance Inspection
Valve Clearance Adjustment
Engine Oil Level Inspection
Engine Oil & Filter Change
Engine Idle Speed
Radiator Coolant
Cooling System
Secondary Air Supply System
Final Drive Oil Level Check
Final Drive Oil Change
Brake Fluid
Front Brake
Rear Brake
Front Brake Pads Wear
Rear Brake Pads Wear
Brake System Inspection
Brake Light Switch
Brake Lever Adjustment
Brake Pedal Height Adjustment
Headlight Aim
Clutch System/Clutch Fluid
Side Stand
Front Suspension Inspection
Rear Suspension Inspection
Rear Suspension Adjustment
Nuts, Bolts, Fasteners
Wheels/Tires
Rebound Damping Adjuster
Recommended Tire Pressure and Tire Size
Steering Head Bearings
Lubrication System
Lubrication System Diagram
Lubrication System Service Information
Lubrication System Torque Values
Lubrication System Troubleshooting
Oil Pressure Inspection
Oil Strainer/Pressure Relief Valve Removal
Oil Strainer/Pressure Relief Valve Inspection
Oil Strainer/Pressure Relief Valve Installation
Oil Pump Removal
Oil Pump Disassembly
Oil Pump Inspection
Oil Pump Assembly
Oil Pump Installation
Oil Cooler Removal
Oil Cooler Installation
Fuel System (Programmed Fuel Injection)
Component Location
Fuel System Service Information
Fuel System Specifications
Fuel System Troubleshooting
Fuel System Torque Values
System Location
Fuel System Diagram
PGM-FI (Programmed Fuel Injection) System
Self-Diagnostic Procedure
Self-Diagnosis Reset Procedure
Peak Voltage Inspection Procedure
Test Harness Connection
Test Harness Terminal Layout
PGM-FI Self-Diagnosis Malfunction Indicator Lamp (MIL) Failure Codes
PGM-FI Troubleshooting
Fuel Tank Drain
Fuel Line Inspection
Fuel Pressure Inspection
Fuel Flow Inspection
Fuel Pump Inspection
Fuel Pump Removal
Fuel Filter Replacement
Fuel Filter Installation
Fuel Cut-Off Relay Inspection
Upper Fuel Tank Removal
Lower Fuel Tank Removal
Lower Fuel Tank Installation
Upper Fuel Tank Installation
Air Cleaner Housing Removal
Air Cleaner Housing Installation
Throttle Body Removal
Throttle Body Vacuum Hose Routing
Injector Inspection
Injector Removal
Injector Installation
Pressure Regulator Removal/Installation
SE Thermal Valve Removal
SE Thermal Valve Installation
Starter Valve Disassembly
Starter Valve Assembly
Starter Valve Synchronization
Map Sensor Output Voltage Inspection
Map Sensor Removal/Installation
IAT Sensor Removal/Installation
ECT Sensor Removal/Installation
Cam Pulse Generator Removal/Installation
TP Sensor Inspection
Bank Angle Sensor Inspection
Bank Angle Sensor Removal/Installation
Engine Stop Relay Inspection
Knock Sensor Removal/Installation
ECM (Engine Control Module) Removal/Installation
ECM (Engine Control Module) Power/Ground Line Inspection
Pair Solenoid Valve Removal/Installation
Pair Solenoid Valve Inspection
Evap Purge Control Solenoid Valve Removal
Evap Canister
Evap Purge Control Solenoid Valve Inspection
O2 Sensor Removal
System Flow Pattern
Cooling System Service Information
Cooling System Torque Values
Cooling System Troubleshooting
System Testing Coolant (Hydrometer Test)
Coolant Gravity Chart
Radiator Cap/System Pressure Inspection
Coolant Replacement
Thermostat Removal
Thermostat Inspection
Thermostat Installation
Radiator Removal
Radiator Disassembly
Radiator Assembly
Radiator Reserve Tank Removal/Installation
Water Pump
Mechanical Seal Inspection
Mechanical Seal Replacement
Engine Removal/Installation
Engine Removal
Engine Installation
Cylinder Head/Valves
Cylinder Head/Valves Component Location
Cylinder Head/Valves Service Information
Cylinder Head/Valves Torque Values
Valve Timing/Cylinder Number
Cylinder Head/Valves Troubleshooting
Cylinder Compression Test
Cylinder Head Cover Removal
Cylinder Head Cover Disassembly
Left Cylinder Camshaft Removal
Camshaft Inspection
Right Cylinder Camshaft Removal
Camshaft Holder
Camshaft Runout
Cam Lobe Height
Camshaft Oil Clearance
Cylinder Head Removal
Cylinder Head Disassembly
Cylinder Head Inspection
Valve Spring
Valve Lifter
Valve Lifter Bore
Cam Chain Tensioner/Cam Chain Guide
Valve Guide Replacement
Valve/Valve Guide
Valve Seat Inspection/Refacing
Valve Seat Refacing
Cylinder Head Assembly
Cylinder Head Installation
Camshaft Installation
When both the Left and Right Cylinder Camshafts Are Removed
If the Left Cylinder Camshaft Only Is Removed
If the Right Cylinder Camshaft Only Is Removed
Cylinder Head Cover Assembly
Cylinder Head Cover Installation
Cam Chain Tensioner Lifter Removal
Cam Chain Tensioner Lifter Installation
Clutch/Primary Shaft
Clutch/Primary Shaft Component Location
Clutch/Primary Shaft Service Information
Clutch/Primary Shaft Torque Values
Clutch/Primary Shaft Troubleshooting
Clutch Fluid Replacement/Air Bleeding
Clutch Fluid Draining
Clutch Fluid Filling/Bleeding
Clutch Master Cylinder Removal
Clutch Master Cylinder Disassembly
Clutch Master Cylinder Inspection
Clutch Master Cylinder Assembly
Clutch Master Cylinder Installation
Clutch Slave Cylinder Removal
Clutch Slave Cylinder Disassembly
Clutch Slave Cylinder Inspection
Clutch Slave Cylinder Assembly
Front Crankcase Cover Removal
Clutch Slave Cylinder Installation
Clutch Removal
Clutch Inspection
Clutch Installation
Primary Drive Gear Removal
Primary Drive Gear Disassembly/Assembly
Primary Drive Gear Installation
Primary Damper Shaft Removal
Primary Damper Shaft Disassembly
Primary Damper Shaft Inspection
Primary Damper Shaft Assembly
Front Crankcase Cover Installation
Primary Damper Shaft Installation
Transmission/Final Output Shaft
Transmission/Final Output Shaft Component Location
Transmission/Final Output Shaft Service Information
Transmission/Final Output Shaft Torque Values
Transmission/Final Output Shaft Troubleshooting
Gearshift Pedal Removal
Gearshift Pedal Installation
Final Output Shaft Removal
Final Output Shaft Inspection
Final Output Shaft Installation
Transmission Removal
Transmission Disassembly
Transmission Inspection
Transmission Assembly
Transmission Installation
Alternator/Starter Clutch
Alternator/Starter Clutch Component Location
Alternator/Starter Clutch Service Information
Alternator/Starter Clutch Troubleshooting
Alternator/Starter Clutch Torque Values
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Table of
Contents
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Table of Contents
Troubleshooting
Frame/Body Panels/Exhaust System Service Information
60
Lubrication System Troubleshooting
106
Fuel System Troubleshooting
120
PGM-FI Troubleshooting
130
Cooling System Troubleshooting
211
Cylinder Head/Valves Troubleshooting
246
Clutch/Primary Shaft Troubleshooting
281
Transmission/Final Output Shaft Troubleshooting
311
Alternator/Starter Clutch Service Information
329
Crankcase/Balancer Service Information
353
Crankshaft/Piston/Cylinder Service Information
368
Final Drive Troubleshooting
386
Front Wheel/Suspension/Steering Troubleshooting
407
Rear Wheel/Suspension Troubleshooting
448
Hydraulic Brake Troubleshooting
470
Before Starting Troubleshooting
510
Before Troubleshooting
513
Diagnostic Troubleshooting Flow Chart
514
Anti-Lock Brake System (ABS) Troubleshooting
515
Battery/Charging System Troubleshooting
547
Ignition System Troubleshooting
557
Electric Starter Troubleshooting
566
Lights/Meters/Switches Troubleshooting
579
Fuel Level System Troubleshooting
593
Troubleshooting
624
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2003 st1300a
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