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Concerto
Repair manual
Honda Concerto Repair Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Chassis and Engine Number
Vehicle Identification Number
Engine Number
Transmission Number
Identification Number Location
Label Locations
Lift and Support Points: Hoist
Lift and Support Points: Floor Jack
Lift and Support Points: Safety Stands
Towing
Preparation of Work
Special Caution Items for this Car
Preparation of Work: Electrical
Symbol Marks
Abbreviation
Special Tools
New Tools
Engine Tools
Fuel and Emissions Tools
Clutch Tools
Manual Transmission Tools
Automatic Transmission Tools
Driveshafts Tools
Steering Tools
Suspension Tools
Brakes (with ALB) Tools
Brakes (Without ALB) Tools
Heater and Air Conditioner Tools
Electrical Tools
Standards and Service Limits: Engine/Cylinder Head, Valve Train (SOHC Engine)
Standards and Service Limits: Engine, Engine Block
Standards and Service Limits: Engine/Engine Lubrication
Standards and Service Limits: Engine/Cooling
Standards and Service Limits: Fuel and Emission (PGM-FI)
Standarts and Service Limits: Automatic Transmission
Standarts and Service Limits: Suspension
Standarts and Service Limits: Brake
Standarts and Service Limits: Air Conditioner
Standarts and Service Limits: Electrical
Design Specifications
Body Specifications
Lubrication Points
Lubrication Points: Scheme
Engine Removal/Installation
Engine Tune-Up
Expansion Tank Cap Testing
Coolant Level Inspection
Engine Tune-Up: Oil Level Inspection
Engine Oil Replacement
Engine Tune-Up: Oil Filter Replacement (Japan-Made Type)
Engine Tune-Up: Oil Filter Replacement (France-Made Type)
Air Cleaner Element Inspection/Replacement
Compression Pressure Inspection
Spark Plug Inspection
Drive Belts Inspection
Alternator Belt Adjustment
A/C Compressor Belt Adjustment
P/S Pump Belt Adjustment
Valve Clearance Adjustment
Idle Speed Inspection/Adjustment (Carbureted Engine)
Tailpipe Emissions (Carbureted Engine)
Idle Speed Inspection/Adjustment (Fuel-Injected Engine)
Tailpipe Emission (Fuel-Injected Engine)
Ignition Timing Inspection and Setting (Fuel-Injected Engine)
Ignition Timing Inspection and Setting (2-Carbureted Engine)
Special Tools for Crankshaft Pulley Bolt
Timing Belt: Illustrated Index
Timing Belt: Inspection
Timing Belt: Tension Adjustment
Timing Belt: Replacement
Positioning Crankshaft before Installing Timing Belt
Cylinder Head: Removal (Engine Removal Not Required)
Cylinder Head: Installation
Special Tools: Pin Driver
Special Tools for Shift Rod
Engine Removal and Installation
Additional Torque Specifications
Exhaust Pipe and Muffler
Special Tools: Radiator Tester Attachment
Radiator: Illustrated Index
Radiator: Carburated Engine
Radiator: DOHC-Injected Engine
Radiator: Fuel-Injected
Radiator: SOHC Fuel-Injected
Radiator Replacement
Radiator Refilling and Bleeding
Radiator Expansion Tank Cap Testing
Radiator Leak Testing
Thermostat Replacement
Thermostat Testing
Water Pump Inspection
Water Pump Replacement
System Description
Vacuum Connections
Electrical Connections
Idle Control System
Troubleshooting Flow Chart Idle Boost Soleniod Valve
Chole Opener Testing
Choke Opener Diaphragm Testing
Carburetor Removal
Carburetor Replacement
Special Tools: RPM Connecting Adaptor, Float Level Gauge, Fuel Line Clamp
Component Locations
Vacuum Connections in Engine
Carburetor Symptom-To-System Chart
Carburetor Idle Control System (A/C Only)
Troubleshooting Flow Chart A/C Idle Boost Solenoid Valve (A/C Only)
Power Valve: Testing (Cold Engine)
Power Valve: Testing (Hot Engine)
Primary Slow Mixture Cut-Off Solenoid Valve
Idle Speed/Mixture
Carburetor: Float Level
Choke Linkage Adjustment
Choke Opener: Testing (Cold Engine)
Choke Opener: Testing (Hot Engine)
Fast Idle (Engine) Inspection/Adjustment
Manual Choke/Fast Idle
Manual Choke Removal
Manual Choke Replacement
Carburetor Reassembly
Carburetor Synchronization
Fuel Supply System Symptom-To-Sub System Chart
Fuel Filter Replacement
Fuel Pump Testing
Fuel Tank Replacement
Air Intake System Symptom-To-Sub System Chart
Throttle Cable Replacement
Throttle Cable Inspection/Adjustment
Choke Cable
Intake Air Control System Testing (Cold Engine)
Intake Air Control System Testing (Hot Engine)
Emission Control System
Emission Control System Symptom-To-Sub System Chart
Tailpipe Emissions
Throttle Control System Testing (Hot Engine)
Positive Crankcase Ventilation PCV Valve Test
Positive Crankcase Ventilation Blow-By Filter Test
Evaporative Emission Controls Testing
Evaporative Emission Controls Troubleshooting Chart
Special Component Tools
Vacuum Connections with CATA
Vacuum Connections Without CATA
Electrical Connections and Terminal Connections
Troubleshooting Guide
Troubleshooting Guide with CATA
Troubleshooting Guide Without CATA
Self-Diagnostic Procedure
How to Read Flowcharts
PGM-FI Control System Troubleshooting Flowchart
PGM-FI Control System Troubleshooting Flowchart Oxygen Sensor
PGM-FI Control System Troubleshooting Flowchart MAP Sensor
PGM-FI Control System Troubleshooting Flowchart for Tdc/Crank Sensor
PGM-FI Control System Troubleshooting Flowchart for TDC/CRANK/CYL Sensor
PGM-FI Control System: Troubleshooting Flowchart for TW Sensor
PGM-FI Control System: Troubleshooting Flowchart for Throttle Angle Sensor
PGM-FI Control System: Troubleshooting Flowchart for CYL Sensor
PGM-FI Control System: Troubleshooting Flowchart for TA Sensor
PGM-FI Control System: Troubleshooting Flowchart for IMA Sensor
PGM-FI Control System: Troubleshooting Flowchart for Ignition Output Signal
PGM-FI Control System: Troubleshooting Flowchart for Vehicle Speed Sensor
PGM-FI Control System: Troubleshooting Flowchart for Lock-Up Control Solenoid Valve (A/T Only)
PGM-FI Control System: CYL Sensor Overhaul Disassembly
PGM-FI Control System: CYL Sensor Overhaul Reassembly
PGM-FI Control System: CYL Sensor Overhaul Installation
Idle Control System Troubleshooting Guide
Idle Control System Troubleshooting Flowchart for EACV
Troubleshooting Flowchart: Air Conditioning Signal
Troubleshooting Flowchart: Alternator FR Signal
Troubleshooting Flowchart: A/T Shift Position Signal
Troubleshooting Flowchart: Starter Switch Signal
Idle Control System: Fast Idle Control Troubleshooting Flowchart
Idle Control System: Idle Speed Setting
Fuel Supply System: Troubleshooting Guide
Fuel Supply System: Fuel Pressure Relieving
Fuel Supply System: Fuel Pressure Inspection
Fuel Supply System: Fuel Injectors Troubleshooting Flowchart
Fuel Supply System: Fuel Injectors Replacement
Fuel Supply System: Injector Resistor Testing
Fuel Supply System: Pressure Regulator Testing
Fuel Supply System: Pressure Regulator Replacement
Fuel Supply System: Fuel Filter Replacement
Fuel Supply System: Fuel Pump Testing
Fuel Supply System: Fuel Pump Replacement
Fuel Supply System: Main Relay Testing
Fuel Supply System: Fuel Pump Harness Testing
Fuel Supply System: Fuel Tank Replacement
Air Intake System Troubleshooting Guide
Air Intake System: Throttle Cable Inspection/Adjustment
Air Intake System: Throttle Cable Installation
Air Intake System: Throttle Body Inspection
Air Intake System: Throttle Body Disassembly
Air Intake System: Tandem Control System
Air Intake System: Tandem Valve Control Diaphragm Testing
Air Intake System: Intake Control System Troubleshooting Flow Chart
Air Intake System: Throttle Control System Testing
Emission Control System Troubleshooting Guide
Emission Control System: Tailpipe Emission Inspection
Emission Control System: Catalytic Converter Inspection
Positive Crankcase Ventilation System Inspection
Emission Control System: Evaporative Emission Controls Troubleshooting Flowchart
Emission Control System: Evaporative Emission Controls (with CATA)
Emission Control System: Two-Way Valve (Without CATA)
Transmission Illustrated Index
Clutch Adjustment
Release Bearing Removal
Release Bearing Installation
Pressure Plate Removal/Inspection
Clutch Disk Inspection
Flywheel Inspection/Removal
Flywheel Bearing Inspection/Replacement
Flywheel and Clutch Installation
Maintenance: Transmission Oil Level Inspection
Maintenance: Transmission Oil Change
Back-Up Light Switch Replacement
Gearshift Mechanism Overhaul
Transmission Removal
Transmission Installation
Transmission Maintenance and Repair
Transmission Maintenance and Repair: Shift Fork Disassembly
Transmission Maintenance and Repair: Shift Fork Reassembly
Transmission Maintenance and Repair: Mainshaft Thrust Shim Adjustment
Transmission Maintenance and Repair: Countershaft Disassembly
Transmission Maintenance and Repair: Countershaft Reassembly
Troubleshooting
Troubleshooting Symptom-To-System
Lock-Up Control Solenoid Valve (PGM-FI) Inspection
Lock-Up Control Solenoid Valve (PGM-FI) Replacement
Gear Shift Selector (RHD) Disassembly/Reassembly
Road Test
Pressure Testing
Pressure Testing: Clutch Pressure Measurement
Pressure Testing: Low/High Pressure Test
Pressure Testing: Throttle Pressure Measurement
Pressure Testing: Governor Pressure Measurement
Stall Speed Test
Fluid Level Checking/Changing
Shift Indicator Panel Adjustment
Main Valve Body Disassembly/Inspection/Reassembly
Spring Specifications
Secondary Valve Disassembly/Inspection/Reassembly
Servo Valve Body Disassembly/Inspection/Reassembly
Regulator Valve Body Disassembly/Inspection/Reassembly
Lock-Up Shift Valve Body Disassembly/Inspection
Governor Valve Disassembly/Inspection/Reassembly
1St Accumulator Disassembly/Inspection/Reassembly
Clutch Reassembly
Parking Brake Stopper Inspection/Adjustment
Shift Cable Removal/Installation
Shift Cable Adjustment
Throttle Control Cable Adjustment/Inspection
Differential Oil Seal Installation
Main Valve Body Diagram
Gear Shift Selector (LHD) Disassembly/Reassembly
Driveshafts Removal
Driveshafts Disassembly/Inspection
Driveshafts Reassembly
Intermediate Shaft Replacement
Intermediate Shaft Disassembly
Intermediate Shaft Index/Inspection
Intermediate Shaft Reassembly
Special Tool: Ball Joint Remover
Inspection: Steering Wheel Rotation Play
Inspection: Steering Wheel Disassembly/Reassembly
Steering Column Removal
Steering Column Disassembly/Inspection
Steering Column Reassembly
Steering Column Installation
Steering Gearbox Illustrated Index
Steering Gearbox Removal
Steering Gearbox Removal (Automatic Transmission)
Steering Gearbox Installation
RH Drive/Lh Drive Component Location
Hard Steering Troubleshooting
Noise and Vibration Troubleshooting
Fluid Leaks Troubleshooting
Maintenance: Pump Belt Adjustment
Maintenance: Fluid Replacement
On-Car Checks: Pump Pressure Check
On-Car Checks: Steering Wheel Rotation Play
Steering Wheel: Disassembly/Reassembly
Steering Pump Replacement
Steering Pump Inspection
Steering Pump: Pulley Replacement
Steering Gearbox: Illustrated Index
Front Suspension Component Location
Wheel Alignment Caster
Wheel Alignment Camber
Rear Toe Inspection/Adjustment
Front Toe Inspection/Adjustment
Wheel Alignment
Turning Angle Inspection/Adjustment
Wheel Measurements: Bearing End Play
Wheel Measurements: Runout
Front Suspension: Torque Specifications
Front Suspension: Illustrated Index
Front Suspension: Knuckle/Hub
Front Suspension: Knuckle/Hub Replacement
Front Suspension: Lower Arm Busing Replacement
Front Suspension: Damper Disassembly/Inspection
Front Suspension: Damper Removal
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Table of
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Table of Contents
Troubleshooting
Troubleshooting Flow Chart Idle Boost Soleniod Valve
128
Troubleshooting Flow Chart A/C Idle Boost Solenoid Valve (A/C Only)
145
Evaporative Emission Controls Troubleshooting Chart
183
Troubleshooting Guide
203
Troubleshooting Guide With CATA
205
Troubleshooting Guide Without CATA
207
PGM-FI Control System Troubleshooting Flowchart
212
PGM-FI Control System Troubleshooting Flowchart Oxygen Sensor
216
PGM-FI Control System Troubleshooting Flowchart MAP Sensor
218
PGM-FI Control System Troubleshooting Flowchart For TDC/Crank Sensor
224
PGM-FI Control System Troubleshooting Flowchart For TDC/CRANK/CYL Sensor
228
PGM-FI Control System: Troubleshooting Flowchart For TW Sensor
234
PGM-FI Control System: Troubleshooting Flowchart For Throttle Angle Sensor
236
PGM-FI Control System: Troubleshooting Flowchart For CYL Sensor
238
PGM-FI Control System: Troubleshooting Flowchart For TA Sensor
240
PGM-FI Control System: Troubleshooting Flowchart For IMA Sensor
242
PGM-FI Control System: Troubleshooting Flowchart For Ignition Output Signal
246
PGM-FI Control System: Troubleshooting Flowchart For Vehicle Speed Sensor
248
PGM-FI Control System: Troubleshooting Flowchart For Lock-up Control Solenoid Valve (A/T Only)
249
Idle Control System Troubleshooting Guide
253
Idle Control System Troubleshooting Flowchart For EACV
255
Troubleshooting Flowchart: Air Conditioning Signal
258
Troubleshooting Flowchart: Alternator FR Signal
260
Troubleshooting Flowchart: A/T Shift Position Signal
262
Troubleshooting Flowchart: Starter Switch Signal
264
Idle Control System: Fast Idle Control Troubleshooting Flowchart
265
Fuel Supply System: Troubleshooting Guide
268
Fuel Supply System: Fuel Injectors Troubleshooting Flowchart
271
Air Intake System Troubleshooting Guide
287
Air Intake System: Intake Control System Troubleshooting Flow Chart
299
Emission Control System Troubleshooting Guide
304
Emission Control System: Evaporative Emission Controls Troubleshooting Flowchart
307
Troubleshooting
343
Troubleshooting Symptom-to-System
344
Hard Steering Troubleshooting
418
Noise And Vibration Troubleshooting
421
Fluid Leaks Troubleshooting
422
Troubleshooting: Dash Warning Light
484
Control Unit: Troubleshooting Flowchart
487
Control Unit: Troubleshooting Flowchart For Speed Sensor
491
Control Unit: Troubleshooting Flowchart For Speed Sensors
492
Control Unit: Troubleshooting Flowchart For Front Frail Safe Replay Circuit
493
Control Unit: Troubleshooting Flowchart For Rear Safe Relay Circuit
495
Control Unit: Troubleshooting Flowchart For Front Solenoid Related Problem
497
Sunroof Troubleshooting
556
Heater: Circuit Diagram
604
Troubleshooting: Flow Chart - Blower
607
Air Conditioner: Troubleshooting
626
Keyless Entry And Security Alarm System Troubleshooting
667
Special Tool/Troubleshooting And Troubleshooting Precautions
688
Power Door Locks Troubleshooting
820
Power Windows Troubleshooting
825
Sunroof Electrical Troubleshooting
832
Rear Window Defoger: Troubleshooting
838
Wipers/Washers Troubleshooting
844
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