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Sprint ST ABS
Service manual
Triumph Sprint ST Service Manual
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Also See for Sprint ST
:
Handbook
(116 pages)
,
Owner's handbook manual
(126 pages)
,
Owner's handbook manual
(130 pages)
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
Contents
How to Use this Manual
Warning, Caution and Note
Tampering with Noise Control System
References
Repairs and Replacements
Tightening Procedure
General Information
Ignition System Safety Precautions
Dangerous Substances
Engine Oils
Health Protection Precautions
Environmental Protection Precautions
Warnings on Brakes
Safety Instructions
Jacking and Lifting
Precautions against Damage
Cleaning Components
Lubrication
Joints and Joint Faces
Gaskets, O-Rings
Liquid Gasket, Non-Permanent Locking Agent
Fitting a Split Pin
Circlips, Retaining Rings
Self Locking Nuts
Encapsulated Bolt
Fuel Handling Precautions
Fuel Tank Removal
Chassis Repairs
Electrical Precautions
Battery Disconnecting
Disciplines
Electrical Wires
Inspection
Service Data
Service Tools and Garage Equipment
Full Specification
Torque Wrench Settings
Maintenance
Scheduled Maintenance Requirements - All Fuel Injected Models
Cylinder Head
Cylinder Head & Cahsmaft
Cylinder Head and Valves Exploded View
Cam Cover Exploded View
Camshaft and Camshaft Drive Exploded View
Cylinder Head Description
Cam Cover Removal
Coil Connections
Cam Cover Bolt Release Sequence
Silicone Sealer Areas
Cam Chain Tensioner Removal
Camshaft to Cylinder Head Alignment Marks
Cam Chain Tensioner Installation
Tensioner Plunger Set-Up
Camshafts Removal
Cam Chain Top Pad
Camshaft Cap Numbering
Camshaft and Bearing Cap Inspection
Measuring the Compressed Plastigauge
Camshafts Installation
Valve Clearances
Valve Clearance Measurement
Cam Lobe Pointing Away from Valve - Diagram
Typical Vlave Clearance Chart
Valve Clearance Adjustment
Buckets Positioned to Outside of Head
Tool Mounting Plate Markings View
Tool in Position on Inlet Camshaft View
Cam Lobe Pointing Away Form Valve
Removing/Replacing the Shim
Exhaust Valve Clearance Adjustment Chart
Cam Chain Removal
Cam Chain Installation
Cylinder Head Removal
Coolant Drain Point View
Cam Chain Top Pad
Downpipe to Head Fixings View
Cylinder Head to Upper Crankcase Screws View
Cylinder Head Bolt Release Sequence
Cylinder Head Inspection
Cylinder Head Installation
Cam Chain Rubbing Blade
Engine Mounting Adjuster Locknut View
'T1' Mark View
Crankshaft Position Sensor View
Ignition Rotor View
Silicone Sealer Areas View
Cam Cover Bolt Tightening Sequence
Coil Connections View
Oil Cooler to Radiator Fixings View
Temperature Sensor Connection View
Valves and Valve Stem Seals
Valve Removal from Cylinder Head
Valve Installation
Valve to Valve Guide Clearance
Clutch
Clutch Cover Exploded View
Clutch Assembly Exploded View
Clutch Controls Exploded View
Clutch Cable Removal
Clutch Cable Examination
Clutch Cable Assembly
Clutch Disassembly
Clutch Lever View
Clutch Cable View
Adjuster View
Clutch Pull Rod View
Clutch Assembly
Splined Sleeve View
Needle Roller Bearing View
Alternator Drive Gear View
Belleville Washer 'Out' Mark
Shim View
Outer Clutch Friction Plate View
Outer Drum View
Individual Tags View
Friction Plate Inspection
Balancer
Balancer Shaft Exploded View
Balancer Alignment Inspection
Crankcase Plug View
Balancer Shaft Markings View
Crankcase Pointers View
Balancer Plug Fitting
Balancer Shaft Removal
Balancer Disassembly
Balancer Weight Flats View
Balancer Examination
Balancer Assembly
Drive Gear Dot Marking View
Backlash Eliminator Gear Line Marking View
Balancer Installation
Backlash Eliminator Gear View
Crankshaft Drive Gear View
Circlip Locations View
Balancer Shaft Bolt Marking View
Crankshaft, Rods and Pistons
Crankshaft, Connecting Rod, Piston and Liner Exploded View
Crankcase Exploded View
Engine Removal
Oil Cooler Pipe Connections View
Oil Cooler Upper Fixings View
Radiator Fixings View
Silencer Mounting View
Gearchange Rod Locknuts View
Swinging Arm Pivot Bolt View
Drag Link Pivot Bolt View
Engine Installation
Engine Mounting Adjusters View
Engine Mounting Adjuster Locknut
Throttle Twist Grip View
Crankcases
Crankcase Disassembly
Upper Crankcase Bolt Release Sequence
Lower Crankcase Bolt Release Sequence
Crankcase Assembly
Lower Crankcase Bolt Tightening Sequence
Upper Crankcase Bolt Tightening Sequence
Crankshaft Removal
Crankshaft Installation
Connecting Rods Removal
Connecting Rods Installation
Connecting Rod with Oil Hole Arrowed View
Piston Arrow View
Liner View
Connecting Rod Big End Bearing Selection/Crankpin Wear Check
Big End Bearing Selection Chart (MM's)
Crankshaft Main Bearing/Journal Wear
Main Bearing Selection Chart (MM's)
Checking Crankpin Clearance Using Plastigauge
Pistons Disassembly
Removing the Gudgeon Pin Circlip
Piston Wear Check
Piston Rings/Ring Grooves
Piston Ring to Ring Groove Clearance Check
Aligning Piston Rings Using the Piston
Piston Assembly
Piston Ring Identification
Cylinder Wear
Cylinder Bore Diameter
Cylinder Liners Removal
Paint Mark View
Cylinder Liners Installation
Left Hand Crankshaft Cover
Cover Removal/Refit
Seal/Cover Replacement
Transmission
Input and Output Shafts Exploded View
Auxiliary Gears Exploded View
Selector Mechanism Exploded View
Gear Pedal Exploded View
Transmission Description
Auxiliary Gesrs - Operation
Auxiliary Gears View
Alternator Spindle Removal
Alternator Drive Rubber Shock Absorbers View
Alternator Spindle Installation
Alternator Housing View
Alternator and 'O' Ring View
Sprag Clutch Removal
Water Elbow View
Sprag Clutch Assembly
Starter Idler Gear Removal
Starter Idler Gear Assembly
Selectors, Selector Shaft & Drum Removal
Selector Shaft Keeper Plate View
Selector Forks View
Dear Detent Arm and Neutral Detent Arm View
Oil Pump Retaining Screws View
Selector Drum Stop Plate View
Quadrant View
Abutment Bolt View
Selectors, Selector Shaft & Drum Inspection
Selectors, Selector Shaft & Drum Installation
Correct Gear Position at Maximum Extension
Detent Position 1St Gear
Detent Position Neutral
Input and Output Shaft Assemblies Removal
Input and Output Shaft Assemblies Installation
Input Shaft Disassembly
Pressing off the Input Shaft Bearing
Pressing on the Input Shaft Bearing
Input Shaft Double Oil Hole View
Third/Fourth Gear Oil Hole
Output Shaft Disassembly
Output Shaft Assembly
Lubrication System
Sump Exploded View
Oil Pump and Gears Exploded View
Oil Cooler Exploded View
Engine Oil Specification
Oil Circuit Diagram
Oil Circuit Description
Oil Level Inspection
Engine Oil and Filter Change
Oil Filter View
Oil Pump and Gears Removal
Oil Pump and Gears Inspection
Oil Pump and Gears Installation
Low Oil Pressure Warning Light Switch
Sump Removal
Sump Inspection
Sump Installation
Oil Cooler Removal
Oil Cooler Inspection
Oil Cooler Installation
Fuel System/Engine Management
Fuel Tank and Pump Exploded View
Fuel Rail, Throttles and Injectors Exploded View
Purge and Idle Air Control Exploded View
Exhaust System Exploded View
Fuel Requirements
Glossary of Terms (Fuel System/Engine Maintenance)
Engine Management System Description
System Sensors
Sensor Locations
Engine Management System Actuators
Engine Management System Actuator Locations View
Key to Wiring Circuit Diagram - Sprint ST Engine Management System with MC 2000 ECM
Key to Wiring Colour Codes
Circuit Diagram - Sprint ST Engine Management System with MC 2000 ECM
Key to Wiring Circuit Diagram - Sprint ST Engine Management System with MC 1000 ECM
Circuit Diagram - Sprint ST Engine Management System with MC 1000 ECM
Key to Wiring Circuit Diagram - Sprint RS Engine Management System with MC 1000 ECM
Circuit Diagram - Sprint RS Engine Management System with MC 1000 ECM
System Diagnostics
On-Board Fault Detection System
Triumph Diagnostic Tool
Current Data
Freeze-Frame Data
Function Tests
Engine Management System Adjustments
Diagnostic Trouble Codes
Engine Management System Checks
Service Diagnostic Tool
Typical Screen Showing Symbol Examples
Tool Keys
Test Procedure
Tool Connection and Power-Up
Select Language
Triumph Motorcycles
Switch on Bike Ignition
Data Link Fault Retry?
Service Data - Dealer
Service Data - Date
Main Menu
Diagnostics (if 'Diagnostics' Is Selected)
Current Data Available
Stop Engine
To Select 'Read Stored DTCS' (Diagnostic Trouble Codes) from the Main Menu
Stored DTCS
Three Options Are Now Available:
Freeze Frame
Stored DTCS, Erase All DTC Data
To Select 'Function Tests' from the Main Menu
Function Test
Fuel Pump Priming Test
Fuel Pump Test
Cooling Fan Test
Purge Velve Test
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See also:
Handbook
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Sprint rs
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