Use and Care Guide Liquid Propane Gas Grill with Infrared Cooking System Sears Model No. 415.16657900 This Grill is for Outdoor Use Only Safety • WARNING Parts • Use and Care • Read and follow all Safety, Assembly, • Assembly •...
DANGER WARNING CALIFORNIA PROPOSITION 65 If you smell gas: 1. Combustion by-products produced when using 1. Shut off gas to the appliance. this product contain chemicals known to the State of 2. Extinguish any open flame. California to cause cancer, birth defects, and other 3.
LP Tank USE AND CARE • The LP Tank used with your grill must meet the following requirements: • Use LP Tanks only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
Page 5
LP Tank Exchange Connecting Regulator To The LP Tank 1. LP tank must be properly secured onto grill. (Refer to • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
Page 6
Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
Page 7
Safety Tips Before opening LP cylinder valve, check the coupling nut for WARNING tightness. When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. ...
Page 8
Sideburner Match Lighting WARNING 1. Turn OFF all burner control valves. 2. Open the sideburner lid. Turn controls and gas source or tank OFF when not Turn on gas at LP cylinder. in use. 3. Place lit match near burner. 4.
General Grill Cleaning CAUTION •Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush SPIDER ALERT! on insides of grill lid and bottom.
Page 10
Food Safety Cleaning the Burner Assembly Food safety is a very important part of enjoying the outdoor Follow these instructions to clean and/or replace parts of burner cooking experience. To keep food safe from harmful bacteria, assembly or if you have trouble igniting grill. follow these four basic steps: 1.
ASSEMBLY Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front and tighten with the caster wrench provided. Fixed caster Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2”...
Page 14
Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using four 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers. Lower back panel 1/4-20x1/2” screw 7mm lock washer 1/4-20x1/2” Screw 7mm flat washer Qty.4 7mm lock...
Page 15
On back of grill, place upper back panel between side panels and above lower back panel. using one 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer on each side. Secure upper back panel in lower holes, Do not fully tighten screws until side shelf installation is complete in later steps. 7mm flat washer 7mm Lock washer Qty.2...
Page 16
Insert flange on left sideburner shelf into side shelf brackets on side of firebox. Attach left sideburner shelf using three 1/4-20x3/4” screws, 7mm lock washers, 7mm flat washers, 1/4” nuts, shown A. screw, 7mm lock washer, and 7mm Attach rear of shelf using one 1/4-20x1½”...
Page 17
First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using lock washers and screws that were removed from bracket. Next, place sideburner bezel over valve stem on front side of fascia.
Page 18
Insert sideburner burner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages sideburner valve, shown C.
Page 19
Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. 7mm Lock washer 7mm flat washer Qty.4...
Page 20
Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. PRESS Top of door Right door Left door Hinge pin on bottom of door...
Page 21
Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins in back of firebox. Front of firebox Heat diffuser Back of firebox Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox.
Page 22
On back of grill, slide grease tray into opening in upper back panel. CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease tray on cart right side panel. Insert AA battery into ignitor, negative (—) end first. Unscrew electronic ignition cap Replace the cap.
Page 23
LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything is burned, replace valve/hose/regulator.
Page 25
Troubleshooting (continued) Problem Possible Cause Prevention/Solution ELECTRONIC IGNITION: Burner(s) will not light using ignitor. •No spark, no ignition noise. • See Section I of Electronic Ignition System on the next page. (See Electronic Ignition Troubleshooting also) •No spark, some ignition noise. •...
Page 26
Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I •Battery not installed •Check battery orientation. No sparks appear at •Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...
Page 28
Get it fixed, at your home or ours! Your Home For expert troubleshooting and home solutions advice: www.managemyhome.com For repair – in your home – of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself.