Bosch rexroth 10 Series Manual

Axial piston variable pump

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RE 92650/2020-03-03
Replaces: 12.2017
Axial piston variable pump
Features
▶ Variable displacement pump with axial piston rotary
group of swashplate design for hydrostatic drives
in open circuit
▶ Flow is proportional to the drive speed and
displacement.
▶ The flow can be infinitely varied by controlling the
swashplate angle.
▶ Significant fuel savings up to 15% compared to fixed
systems
▶ Optimized efficiency, though same power at less
fuel consumption
▶ Increased service life compared to gear pumps
▶ Compact design by integrated controller
▶ A wide range of highly adaptable control devices for all
important applications
▶ Low noise
▶ High power density
▶ Excellent suction characteristics
▶ High flexibility through interchangeable through
drive adapters
▶ For load-sensing systems in smaller working machines
▶ Sizes 18, 28, 35
▶ Nominal pressure 250 bar
▶ Maximum pressure 280 bar
▶ Open circuit
Contents
RE 92650/2020-03-03, Bosch Rexroth AG
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Table of Contents
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Summary of Contents for Bosch rexroth 10 Series

  • Page 1: Table Of Contents

    ▶ A wide range of highly adaptable control devices for all Installation instructions Project planning notes important applications Safety instructions ▶ Low noise ▶ High power density ▶ Excellent suction characteristics ▶ High flexibility through interchangeable through drive adapters RE 92650/2020-03-03, Bosch Rexroth AG...
  • Page 2: Type Code

    ● Sealing material 12 FKM (fluoroelastomer) Mounting flange 13 ISO 3019-1 (SAE J744) 82-2 ● ● – 101-2 ● ● ● ISO 3019-2 (metric) 80-2 ● ● – Connectors for other electric components may deviate Bosch Rexroth AG, RE 92650/2020-03-03...
  • Page 3 Drive shaft (permissible input torque, see page 8) 14 Splined shaft ANSI B92.1a 3/4 in 11T 16/32DP ● ● – (Bosch Rexroth recommends selecting the 7/8 in 13T 16/32 DP ● ● ● respectively larger drive shaft for through drive units) 1 in 15T 16/32DP –...
  • Page 4: Hydraulic Fluid

    Hydraulic fluids with positive evaluation in the Fluid Rating be taken from the following data sheets before the start are provided in the following technical data sheet: of project planning: ▶ 90245: Bosch Rexroth Fluid Rating List for Rexroth ▶ 90220: Hydraulic fluids based on mineral oils and hydraulic components (pumps and motors) related hydrocarbons Selection of hydraulic fluid shall make sure that...
  • Page 5 At a hydraulic fluid viscosity of less than 10 mm²/s (e.g. due to high temperatures during short-term operation), a cleanliness level of at least 19/17/14 according to ISO 4406 is required. For example, the viscosity is 10 mm²/s at: ▶ HLP 32 a temperature of 73 °C ▶ HLP 46 a temperature of 85 °C RE 92650/2020-03-03, Bosch Rexroth AG...
  • Page 6: Working Pressure Range

    ▶ The case pressure must not be below the ambient pressure. Minimum pressure (high-pressure side) Time t Total operating period = t + ... + t ▼ Rate of pressure change R A max ∆t ∆p Time t Please contact us about lower pressures Bosch Rexroth AG, RE 92650/2020-03-03...
  • Page 7: Technical Data

    ≥ 1 bar abs.at suction port S. twice the rotary frequency). The limit value is only valid for a single For a pressure p < 1 bar at suction port S, please contact us. pump. The load capacity of the connection parts must be considered. RE 92650/2020-03-03, Bosch Rexroth AG...
  • Page 8 1. pump 2. pump Torque at 1st pump Torque at 2nd pump Torque at 3rd pump Input torque < E max Through-drive torque < D max Efficiency not considered For drive shafts free of radial force Bosch Rexroth AG, RE 92650/2020-03-03...
  • Page 9: Dr/Dn - Pressure Controller

    Hysteresis and repeat precision Δp Maximum 5 bar Pilot fluid consumption Approx. 3 l/min maximum Flow q v min v max In order to prevent damage to the pump and the system, the permissible setting range must not be exceeded. Lower values on request RE 92650/2020-03-03, Bosch Rexroth AG...
  • Page 10: A1Vo Series

    ▼ Characteristic curve at variable rotational speed V max In order to prevent damage to the pump and the system, V min the permissible setting range must not be exceeded. Rotational speed n Lower values on request Bosch Rexroth AG, RE 92650/2020-03-03...
  • Page 11: D3/D4 - Pressure Controller With Override

    ▼ Current/pressure characteristic curve (negative characteristic curve) D3/D4 Deactivation of control Maximum adjustable controller pressure Minimum adjustable controller pressure Current I/I Characteristic curve measured with pump in zero stroke Further information on request. RE 92650/2020-03-03, Bosch Rexroth AG...
  • Page 12: Dimensions Size 18 And Size 28

    View X View Z Port plate 9 Flange K2 70.5 26.5 143.1 (B) Center of gravity Connection surfaces S, B, X, L and L with port plate 9 With port plates 9 and L plugged only Bosch Rexroth AG, RE 92650/2020-03-03...
  • Page 13 View Z Port plate 9 Flange K2 26.5 70.5 138.6 (L 143.1 (S) Center of gravity Connection surfaces S, B, X, L and L with port plate 9 With port plates 9 and L plugged only RE 92650/2020-03-03, Bosch Rexroth AG...
  • Page 14 ▼ Keyed shaft ISO 3019-1 P3 – 20 K3 – 19-1 Shaft key Shaft key width 4.78 width 6 20.8 43.4 Involute spline according to ANSI B92.1a, 30° pressure angle, flat root, side fit, tolerance class 5 Bosch Rexroth AG, RE 92650/2020-03-03...
  • Page 15 Depending on the installation position, L or L must be connected (see also the installation instructions on page 23). Only if an S0 controller is present. O = Must be connected (comes plugged) X = Plugged (in normal operation) RE 92650/2020-03-03, Bosch Rexroth AG...
  • Page 16: Dimensions Size 35

    Dimensions size 35 DR, DN – Pressure controller / DRS0, DNS0 – Pressure control with load-sensing Clockwise rotation max. 9.7 max. 6.4 74.5 Flange B2 ø 14.3 ISO 3019-1 ±2 View X View Y 182.5 Center of gravity Bosch Rexroth AG, RE 92650/2020-03-03...
  • Page 17 Dimensions size 35 DR, DN – Pressure controller / DRS0, DNS0 – Pressure control with load-sensing Counter-clockwise rotation max. 9.7 max. 6.4 182.5 74.5 Flange B2 ø 14.3 ISO 3019-1 ±2 View X View Y Center of gravity RE 92650/2020-03-03, Bosch Rexroth AG...
  • Page 18 (see also the installation instructions on page 23). Only if an S0 controller is present. Involute spline according to ANSI B92.1a, 30° pressure angle, O = Must be connected (comes plugged) flat root, side fit, tolerance class 5 X = Plugged (in normal operation) Bosch Rexroth AG, RE 92650/2020-03-03...
  • Page 19: Dimensions For Through Drives

    Tolerance Class 5 Mounting holes pattern viewed on through drive with working port B on right. Continuous thread according to DIN 13, see instruction manual for details on tightening torques. Wave length for pumps with mounting flanges according to ISO 3019-1 RE 92650/2020-03-03, Bosch Rexroth AG...
  • Page 20: Overview Of Mounting Options

    18, 28 (S4) – 18 (S) 28 (S, R) – 28 (S, R) AZPN 35 (S4) AZPG 1 in B2S5 35 (S5) 28 (S) 28 (S) – – – – Additional through drives are available on request Bosch Rexroth AG, RE 92650/2020-03-03...
  • Page 21: Combination Pumps A1Vo + A1Vo

    Permissible moments of inertia Size static dynamic at 10 g (98.1 m/s Weight without through drive 12.3 12.3 18.4 Weight with through drive 13.5 13.5 19.8 Distance, center of gravity without through drive l Distance, center of gravity with through drive RE 92650/2020-03-03, Bosch Rexroth AG...
  • Page 22: Connector For Solenoids

    DT06-2S-EP04 1 wedge 2 sockets 0462-201-16141 The mating connector is not included in the scope of delivery. This can be supplied by Bosch Rexroth on request (material number R902601804). Notice If necessary, you can change the position of the connector by turning the solenoid body. The procedure is defined in the instruction manual.
  • Page 23: Installation Instructions

    For key, see page 24. Because complete air bleeding and filling are not possible in this position, the pump should be air bled and filled in a horizontal position before installation. RE 92650/2020-03-03, Bosch Rexroth AG...
  • Page 24 Maximum permissible suction height (800 mm) on the customer side to make filling and air bleeding S max easier. Because complete air bleeding and filling are not possible in this position, the pump should be air bled and filled in a horizontal position before installation. Bosch Rexroth AG, RE 92650/2020-03-03...
  • Page 25: Project Planning Notes

    ▶ Not all versions of the product are approved for use in a safety function according to ISO 13849. Please consult the proper contact at Bosch Rexroth if you require reliability parameters (e.g. MTTF for functional safety. ▶ Depending on the type of control used, electromagnetic effects can be produced when using solenoids.
  • Page 26: Safety Instructions

    The machine/system manufacturer must test whether remedial measures are needed on the machine for the application concerned in order to bring the driven consumer into a safe position (e.g. safe stop) and ensure any measures are appropriately implemented. Bosch Rexroth AG, RE 92650/2020-03-03...
  • Page 27 Axial piston variable pump | A1VO Series 10 Safety instructions RE 92650/2020-03-03, Bosch Rexroth AG...
  • Page 28 A1VO Series 10 | Axial piston variable pump Safety instructions Bosch Rexroth AG © Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal, An den Kelterwiesen 14 exploitation, reproduction, editing, distribution, as well as in the event 72160 Horb a.N. of applications for industrial property rights. The data specified within only Germany serves to describe the product.

This manual is also suitable for:

Rexroth a1v0 series

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