Sony KDL-32W6100 Service Manual
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Sony KDL-32W6100 Service Manual

Sony KDL-32W6100 Service Manual

Lcd digital color tv
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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 2020/01/14
Version
Date
1.0
2020/01/14 First version issue.
2.0
2020/03/17 Second manual issue to change "9-888-791-P1" to "9-888-791-P2" (P1,70).
3.0
2020/9/1
Subject
Add model names KDL-32W6103/KDL-43W6603 on the left-down side of each page.
Delete un-service parts (P9~10,13,15,17~18,21~23).
Update rattle sound fix tape qty (P44) and OC_fixed_tape_sound rattle(black) qty (P56).
Add U201/U202/U203 location and P/N (P12,20,71,72,73,74).
Correct U1 IC's P/N (P71,72).
Update Appendix-1 Trouble shooting for Abnormal display per MQ team request (P78).
GN6FK CHASSIS
Segment: MA
LCD Digital Color TV
9-888-791-P3

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Summary of Contents for Sony KDL-32W6100

  • Page 1 HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL GN6FK CHASSIS ORIGINAL MANUAL ISSUE DATE: 2020/01/14 Segment: MA Version Date Subject 2020/01/14 First version issue. 2020/03/17 Second manual issue to change “9-888-791-P1” to “9-888-791-P2” (P1,70). Add model names KDL-32W6103/KDL-43W6603 on the left-down side of each page. Delete un-service parts (P9~10,13,15,17~18,21~23).

  • Page 2: Model List

    2021/07/17 22:37:53 (GMT+09:00) MODEL LIST MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST. KDL-32W6100 Black RMT-TX301P KDL-43W6600 Black RMT-TX301P KDL-32W6103 Black RMT-TX301P KDL-43W6603 Black RMT-TX301P KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...

  • Page 3: Warnings And Cautions

    Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
  • Page 4 Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short. Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS). 10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity. KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...

  • Page 5: Safety Check-Out

    7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. 8. For safety reasons, repairing the Power board and/or Inverter board is prohibited. KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...
  • Page 6 2021/07/17 22:37:53 (GMT+09:00) SAFETY CHECK-OUT Figure A. Measuring network for Leakage Current KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...

  • Page 7: Self Diagnosis Function

    PANEL_I2C_ERR Detect Panel I2C Communication access error BACKLIGHT Detect and observe backlight error LED_I2C LED Driver communication error BE_I2C BE device I2C communication error detection. (Only record error log) PMIC_I2C PMIC communication error (Only record error log) KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...

  • Page 8: Sec 1. Disassembly And Parts List

    • The construction parts of an assembled part are indicated with a collation number in the remark colum. • Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...
  • Page 9 2021/07/17 22:37:53 (GMT+09:00) 1-1. KDL-32W6100/KDL-32W6103 DISASSEMBLY AND PARTS LIST REF.NO. PART NO. DESCRIPTION MARK A-501-696-8A ASSY, STAND R 32 A-501-696-7A ASSY, STAND L, 32 A-501-924-0A ASSY, SCREW FOR STAND KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 10 2021/07/17 22:37:53 (GMT+09:00) 1-1. KDL-32W6100/KDL-32W6103 DISASSEMBLY AND PARTS LIST REF.NO. PART N0. DESCRIPTION MARK A-501-696-5A ASSY, COVER REAR 32 1-007-668-11 MOUNTED PWB KEYPAD 5-015-925-01 KEY BUTTON 32/43 1-007-679-11 CONNECTOR ASSY 6P(MB-KEYPAD) 1-493-561-11 AC ADAPTOR 60W (ACDP-060P01) with BIS website indication 1-493-332-14 AC ADAPTOR (60W)
  • Page 11 2021/07/17 22:37:53 (GMT+09:00) 1-1. KDL-32W6100/KDL-32W6103 DISASSEMBLY AND PARTS LIST REF.NO. PART NO. DESCRIPTION MARK A-501-792-3A PWB A BOARD 32 1-007-673-11 MOUNTED PWB H ( IR ) 1-007-669-11 MOUNTED PWB WIFI 1-007-677-11 CONNECTOR ASSY 8P(MB-IR) 1-007-683-11 CONNECTOR ASSY 4P(MB-SP) 1-007-675-11 LVDS CABLE 30P FFC...
  • Page 12 2021/07/17 22:37:53 (GMT+09:00) 1-1. KDL-32W6100/KDL-32W6103 DISASSEMBLY AND PARTS LIST REF.NO. PART No. DESCRIPTION 8-594-392-00 TM701 Tuner (RC341ZN) 6-718-194-01 U802 IC (TPA6138A2PWR) 6-723-394-01 U801 IC (BM28723MUV-E2) 6-722-742-01 U1 IC (BD9423EFV-E2) 6-723-407-01 U204 IC (MP5416GR-0001-Z) 6-723-414-01 U401 IC (MT5581OSEJ) 6-724-267-01 U501 IC (K4B4G1646E-BYMA) 6-724-267-01...
  • Page 13 2021/07/17 22:37:53 (GMT+09:00) 1-1. KDL-32W6100/KDL-32W6103 1-1-4. LCM REF.NO. PART No. DESCRIPTION A-501-793-1A LCM ASSY (32) (SD320DBA-3) 1-812-200-15 BOE 32” O-CELL A-501-6964-A ASSY, BEZEL FRONT 5-015-906-01 Bezel Screw/M2.5*L4.0/ BLACK Zn/C1018 5-015-905-01 THERMAL TAPE 40*20mm/BB412-A11LN 5-017-839-01 Film_Light_Cover_TAPE/28*14.0*0.175mm 1-1-4. LCM (W/O BEZEL) KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 14 2021/07/17 22:37:53 (GMT+09:00) 1-1. KDL-32W6100/KDL-32W6103 1-1-4. LCM REF.NO. PART No. DESCRIPTION Mark Can not reuse 5-015-900-01 DIFFUSER SHEET 5-015-902-01 Can not reuse PRISM SHEET (0°) 5-015-903-01 PRISM SHEET (90°) Can not reuse 5-015-901-01 DIFFUSER PLATE 5-015-899-01 REFLECTOR SHEET 1-007-670-11 LIGHT BAR Can not reuse 5-017-838-01 LS BAR SCREW M2.5*L1.5 /black...
  • Page 15 2021/07/17 22:37:53 (GMT+09:00) 1-1. KDL-32W6100/KDL-32W6103 1-1-5. PACKAGE Front View ASSESSORY BAG Back View KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 16 2021/07/17 22:37:53 (GMT+09:00) 1-1. KDL-32W6100/KDL-32W6103 1-1-6. Others REF.NO. PART No. DESCRIPTION MARK 1-493-316-12 REMOTE COMMANDER(RMT-TX301P) In Accessory Bag 1-005-659-21 MANGANESE BATTERY (R03) after MANGANESE BATTERY 1-756-600-33 BATTERY, ALKALINE MANGANESE consumed, change to ALKALINE MANGANESE BATTERY KDL-32W6100/KDL-32W6103 (IN5) SYS SET...

  • Page 17: Stand Block

    2021/07/17 22:37:53 (GMT+09:00) 1-2. KDL-43W6600/KDL-43W6603 DISASSEMBLY AND PARTS LIST 1-2-1. STAND BLOCK REF.NO. PART No. DESCRIPTION MARK A-501-7124-A ASSY, STAND R, 43 A-501-7123-A ASSY, STAND L, 43 5-018-249-01 SCREW M4X16 4pcs KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 18 2021/07/17 22:37:53 (GMT+09:00) 1-2. KDL-43W6600/KDL-43W6603 DISASSEMBLY AND PARTS LIST REF.NO. PART No. DESCRIPTION MARK A-501-712-2A ASSY, COVER REAR 43 1-007-668-11 MOUNTED PWB KEYPAD 5-015-925-01 KEY BUTTON 32/43 1-007-680-11 CONNECTOR ASSY 6P(MB-KEYPAD) 1-007-669-11 MOUNTED PWB WIFI 1-007-682-11 CONNECTOR ASSY 6P(MB-WIFI) 1-493-491-14 AC ADAPTOR (85W) 1-493-560-11 AC ADAPTOR 85W (ACDP-085P01) 1-003-987-11...
  • Page 19 2021/07/17 22:37:53 (GMT+09:00) 1-2. KDL-43W6600/KDL-43W6603 DISASSEMBLY AND PARTS LIST REF.NO. PART No. DESCRIPTION MARK A-501-793-0A PWB A BOARD 43 1-007-673-11 MOUNTED PWB H ( IR ) 1-007-678-11 CONNECTOR ASSY 8P(MB-IR) 1-007-684-11 CONNECTOR ASSY 4P(MB-SP) 1-007-676-11 LVDS CABLE 51P FFC A-501-696-6A ASSY, COVER SIDE IO 32/43 1-859-303-11 LOUDSPEAKER (12W) A-501-696-9A ASSY, ORNAMENTAL PANEL 32/43 5-016-103-01 FRAME, BOTTOM 43...
  • Page 20 2021/07/17 22:37:53 (GMT+09:00) 1-2. KDL-43W6600/KDL-43W6603 DISASSEMBLY AND PARTS LIST REF.NO. PART No. DESCRIPTION 11-1 8-594-392-00 TM701 Tuner (RC341ZN) 11-2 6-718-194-01 U802 IC (TPA6138A2PWR) 11-3 6-723-394-01 U801 IC (BM28723MUV-E2) 6-722-742-01 U1 IC (BD9423EFV-E2) 11-4 11-5 6-723-407-01 U204 IC (MP5416GR-0001-Z) 11-6 6-723-414-01 U401 IC (MT5581OSEJ) 6-724-267-01 U501 IC (K4B4G1646E-BYMA) 11-7...
  • Page 21 2021/07/17 22:37:53 (GMT+09:00) 1-2. KDL-43W6600/KDL-43W6603 1-2-4. LCM REF.NO. PART No. DESCRIPTION MARK A-501-793-2A LCM ASSY (43) (SD430DHA-3) 1-812-409-11 Liquid crystal Element (HV430FHB-N1K) A-501-7121-A ASSY, BEZEL FRONT 1-897-265-11 TCON Board (HV430FHB-N1K) 1-007-685-11 TCON CABLE 68P FFC 5-017-839-01 LIGHT COVER TAPE Can not reuse 5-015-905-01 THERMAL TAPE 40X20 Can not reuse...
  • Page 22 2021/07/17 22:37:53 (GMT+09:00) 1-2. KDL-43W6600/KDL-43W6603 1-2-4. LCM REF.NO. PART No. DESCRIPTION Mark 5-016-097-01 DIFFUSER SHEET Can not reuse 5-016-099-01 PRISM SHEET (0°) Can not reuse 5-016-100-01 PRISM SHEET (90°) Can not reuse 5-016-098-01 DIFFUSER PLATE 5-016-096-01 REFLECTOR SHEET 1-007-674-11 LIGHT BAR Can not reuse 5-018-651-01 DP FIXED TAPE 25X10 Can not reuse...
  • Page 23 2021/07/17 22:37:53 (GMT+09:00) 1-2. KDL-43W6600/KDL-43W6603 1-2-5. PACKAGE Front View ASSESSORY BAG Back View KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 24 2021/07/17 22:37:53 (GMT+09:00) 1-2. KDL-43W6600/KDL-43W6603 1-2-6. Others REF.NO. PART No. DESCRIPTION MARK 1-493-316-12 REMOTE COMMANDER(RMT-TX301P) 1-005-659-21 MANGANESE BATTERY (R03) In Accessory Bag after MANGANESE BATTERY 1-756-600-33 BATTERY, ALKALINE MANGANESE consumed, change to ALKALINE MANGANESE BATTERY KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 25 2021/07/17 22:37:53 (GMT+09:00) DISASSEMBLY AND PARTS LIST 1-3-1. KDL-32W6100/KDL-32W6103 1). LAY DOWN THE SET IN A FLAT TABLE Make sure no mess things under the front set. KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 26 2021/07/17 22:37:53 (GMT+09:00) 2). UNLOCK SCREWS DESCRIPTION SCREW, +PSW M3X8 W8 5 PCS SCREW, +BVTP 3X8 TYPE2 IT-3 2 PCS SCREW, PM3*6 1 PCS SCREW, +BVTP 4X12 TYPE2 IT-3 5 PCS KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 27 Push this area by force 3. Push the rear cover as picture shown to release 4. Flip up the rear cover as picture, 5. The end. the hooks. (Be careful the keypad FFC wire) remove keypad FFC wire. KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 28 2021/07/17 22:37:53 (GMT+09:00) 4). SET UP THE SET KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 29 2021/07/17 22:37:53 (GMT+09:00) HOOK POSITION KDL-32W6100/KDL-32W6103 Bezel, Front Back Chassis KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 30 2021/07/17 22:37:53 (GMT+09:00) HOOK POSITION KDL-32W6100/KDL-32W6103 KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 31 2021/07/17 22:37:53 (GMT+09:00) DISASSEMBLY AND PARTS LIST 1-3-2. KDL-43W6600/KDL-43W6603 1). LAY DOWN THE SET IN A FLAT TABLE Make sure no mess things under the front set. KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 32 2021/07/17 22:37:53 (GMT+09:00) 2). UNLOCK SCREWS DESCRIPTION SCREW, +PSW M3X8,W8, BLK 5 PCS SCREW, +BVTP 3X8 TYPE2 IT-3 2 PCS SCREW, P M3*6 1 PCS ６ PCS SCREW, +BVTP 4X12 TYPE2 IT-3 KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 33 2021/07/17 22:37:53 (GMT+09:00) 3). REMOVE THE REAR COVER Push this area by force 2. Push the Front bezel area between rear cover bosses 1.Push both side of the front bezel corner area (show as as picture to release the Rear cover Bottom side the picture) and the hook- opening voice can be heard .
  • Page 34 2021/07/17 22:37:53 (GMT+09:00) 4). SET UP THE SET KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 35 2021/07/17 22:37:53 (GMT+09:00) HOOK POSITION KDL-43W6600/KDL-43W6603 Bezel, Front Back Chassis KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 36 2021/07/17 22:37:53 (GMT+09:00) HOOK POSITION KDL-43W6600/KDL-43W6603 KDL-43W6600/KDL-43W6603 (IN5) SYS SET...

  • Page 37: Remove The Stand

    2021/07/17 22:37:53 (GMT+09:00) DISASSEMBLY AND PARTS LIST 1-4-1. KDL-32W6100/KDL-32W6103 1). REMOVE THE STAND Make sure no mess things under the front set. 1. Lay down the set. 2. The Stand screws SCREW, +PSW M4X16 4PCS 3. Hold the Stand while unscrewing 4. Take off the Stand KDL-32W6100/KDL-32W6103 (IN5) SYS SET...

  • Page 38: Remove The Speakers

    2021/07/17 22:37:53 (GMT+09:00) 2). REMOVE THE SPEAKERS. 1. Speakers position 2. Speaker wire connector position 3. Push the button to release the connector 4. Release the speaker wire 5. Remove the speakers KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 39 2. Push Hooks to release OP 3. Rotate the OP to release 4. Remove the screw SCREW,T3*6 1 PCS 5. Remove IR board from bezel and disassemble IR board clip *When assemble IR board back to Bezel, insert IR FFC firstly KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 40 2021/07/17 22:37:53 (GMT+09:00) 4). REMOVE the WIFI MODULE 1. Remove the screw 2.Take out the WIFI MODULE SCREW,+PSW M3*L6 1 PCS 3. Disassemble the WIFI board clip and release the WIFI MODULE KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 41 2021/07/17 22:37:53 (GMT+09:00) 5). REMOVE the BOTTOM FRAME 1. Remove the screw SCREW,+PSW M3*L6 4 PCS 2. Remove the 2 PCS BOTTOM FRAME TV set without BOTTOM FRAME KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 42 2021/07/17 22:37:53 (GMT+09:00) 6). TURN THE SET & REMOVE THE TAPE. 1. Flip the TV Cushion can’t touch this area, the height of cushion must more than 35mm. 2. Remove the tape KDL-32W6100/KDL-32W6103 (IN5) SYS SET...

  • Page 43: Remove The Bezel

    ASSY, BEZEL FRONT Bezel Screw/M2.5*L4.0/ BLACK Zn/C1018 Pull off Pull off 1. Remove the Bezel Screw. 2. Pull off the T/L/R side of Bezel firstly. 3. Take off Bezel top side, then bottom side. LCM without Bezel KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 44 THERMAL TAPE 40*20mm/BB412-A11LN Rattle sound fix tape/17*10*0.175mm Can not reuse 1.Take off Film Light Cover TAPE(3pcs). tape 2. Take off PWB locker firstly (3 position). 3. Use the tape to fixed the PWB, and take off the o-cell. KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 45 2021/07/17 22:37:53 (GMT+09:00) DISASSEMBLY AND PARTS LIST Remove the M/C from the position External-fixed External-fixed Internal-fixed KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 46 1. Take off the Film(Diffuser Sheet , Prism Sheet 0 , Prism Sheet 90 , Diffuser plate) . DESCRIPTION Quantity MARK DIFFUSER SHEET Can not reuse PRISM SHEET(90°) Can not reuse Can not reuse PRISM SHEET(0°) DIFFUSER PLATE KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 47 2021/07/17 22:37:53 (GMT+09:00) DISASSEMBLY AND PARTS LIST 1. Take off the Reflector Sheet. DESCRIPTION Quantity MARK REFLECTOR SHEET KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 48 1. Remove LB_CABLE_FIXED_TAPE (8pcs). 2. Remove LS BAR SCREW (6pcs). 3. Remove LS BAR, SSC SVG320F09 (2pcs) DESCRIPTION Quantity MARK LS BAR SCREW M2.5*L1.5 /black Can not reuse LB_CABLE_FIXED_TAPE/25*15*0.173mm Can not reuse LIGHT BAR Can not reuse KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 49 2021/07/17 22:37:53 (GMT+09:00) TAPE LAYOUT KDL-32W6100/KDL-32W6103 DESCRIPTION MARK TAPE (3M 1350FB-1)15MMX66M BLK Can not reuse 60*15mm 10 PCS KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 50 2021/07/17 22:37:53 (GMT+09:00) DISASSEMBLY AND PARTS LIST 1-4-2. KDL-43W6600/KDL-43W6603 1). REMOVE THE STAND Make sure no mess things under the front set. 2. The Stand screws 1. Lay down the set. SCREW, +PSW M4X16 4PCS 3. Hold the Stand while unscrewing 4. Take off the Stand KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 51 2021/07/17 22:37:53 (GMT+09:00) 2). REMOVE THE SPEAKERS. 1. Speakers position 2. Speaker wire connector position 3. Push the button to release the connector 4. Release the speaker wire 5. Remove the speakers KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 52 2021/07/17 22:37:53 (GMT+09:00) 3). REMOVE THE ORNAMENT PANEL. 1. Ornament Panel (OP) & Hooks position 2. Push Hooks to release OP 3. Rotate the OP to release 4. Remove the screw SCREW,T3*6 1 PCS 5. Remove IR board from bezel and disassemble IR board clip *When assemble IR board back to Bezel, insert IR FFC firstly KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 53 2021/07/17 22:37:53 (GMT+09:00) 4). REMOVE the BOTTOM FRAME 1. Remove the screw SCREW,+PSW M3*L6 4 PCS 2. Remove the 2 PCS BOTTOM FRAME KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 54 2021/07/17 22:37:53 (GMT+09:00) DISASSEMBLY AND PARTS LIST 5). REMOVE THE FFC & TURN THE SET. DESCRIPTION Quantity MARK TCON CABLE 68P FFC Can not reuse FFC fix tape(BLACK)/180*5.0*0.35mm Cushion can’t touch this area, the height of cushion must more than 35mm. 1. Remove the FFC fix tape. 1 pcs 2.
  • Page 55 2021/07/17 22:37:53 (GMT+09:00) 6). REMOVE THE BEZEL Pull off DESCRIPTION Quantity ASSY, BEZEL FRONT Bezel Screw/M2.5*L4.0/ BLACK Zn/C1018 Pull off Pull off 1.Remove the Bezel Screw. 2. Pull off the T/L/R side of Bezel firstly. 3. Take off Bezel top side, then bottom side. KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 56 2021/07/17 22:37:53 (GMT+09:00) 7). TAKE OFF THE O-CELL DESCRIPTION Quantity MARK BOE 43” O-CELL Can not reuse Film_Light_Cover_TAPE/28*14.0*0.175mm THERMAL TAPE 40*20mm/BB412-A11LN Can not reuse Can not reuse PWB sponge-2/10*10*2.65mm OC_fixed_tape_sound rattle(BLACK)/25*14.0*0.175mm Can not reuse 1.Take off Film Light Cover TAPE(3pcs). 2. Take off PWB locker firstly(4 position). 3.
  • Page 57 2021/07/17 22:37:53 (GMT+09:00) DISASSEMBLY AND PARTS LIST DESCRIPTION Quantity MARK BTM_MC_tape_soundrattle(WHITE)/40*15*0.173mm Can not reuse 1.Remove the BTM_MC_tape_soundrattle 2.Remove the M/C from the position Internal-fixed External-fixed External-fixed KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 58 2021/07/17 22:37:53 (GMT+09:00) DISASSEMBLY AND PARTS LIST DESCRIPTION Quantity MARK Can not reuse DIFFUSER SHEET PRISM SHEET(90°) Can not reuse Can not reuse PRISM SHEET(0°) KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 59 2021/07/17 22:37:53 (GMT+09:00) DISASSEMBLY AND PARTS LIST 1. Remove the DP FIXED TAPE (3 position) 2. Take off the diffuser plate DESCRIPTION Quantity MARK DP FIXED TAPE(WHITE)/25*10*0.173mm Can not reuse DIFFUSER PLATE KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 60 2021/07/17 22:37:53 (GMT+09:00) DISASSEMBLY AND PARTS LIST 1. Take off the Reflector Sheet. DESCRIPTION Quantity MARK REFLECTOR SHEET KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 61 2021/07/17 22:37:53 (GMT+09:00) DISASSEMBLY AND PARTS LIST 1. Remove LB_CABLE_FIXED_TAPE (7pcs). 2. Remove LS BAR SCREW (12pcs). 3. Remove LS BAR, LEXTAR LB4305B V0 (43)(3pcs) DESCRIPTION Quantity MARK LS BAR SCREW M2.5*L1.5 /black Can not reuse Can not reuse LB_CABLE_FIXED_TAPE//25*15*0.173mm LIGHT BAR Can not reuse KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 62 2021/07/17 22:37:53 (GMT+09:00) TAPE LAYOUT KDL-43W6600/KDL-43W6603 DESCRIPTION MARK 60*15mm 15 PCS TAPE (3M 1350FB-1)15MMX66M BLK Can not reuse KDL-43W6600/KDL-43W6603 (IN5) SYS SET...

  • Page 63: How To Enter Service Mode

    Left  Right  Mute  Enter  Mute  Volume “+” 3) Service mode display. When replace Main Board or panel, please confirm " SERIAL NUMBER EDIT " and "Model Number Setting" in service menu, and set to the correct name according to your info. KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...

  • Page 64: Status Information

    2021/07/17 22:37:53 (GMT+09:00) STATUS INFORMATION *Below information is just for example, and may not match the actual info you see on consumer’s TV set. Press “Return” key or “Home” key on RC to exit the Status Information screen. KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...

  • Page 65: Sec 2. Adjustment

    Model NAME EDIT are correct according to the full set type. If they are different, please adjust to the correct one. Adjustment Item up / down 3. Software upgrade guide, please refer to “APPENDIX-2”. Data Value up / down KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...

  • Page 66: Sec 3. Diagrams And Chassis Structure

    2021/07/17 22:37:53 (GMT+09:00) SEC 3. DIAGRAMS AND CHASSIS STRUCTURE 1. 32”/43” light bar change 2. 32”/43” The same as Raja model (Jonggar Xin) KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...

  • Page 67: Connector Diagram

    43” : 64.5V / 530mA Adaptor Backlight 6 Pin Wire Harness 32” : 33.6V / 640mA IR/LED CN902 8 Pin FFC AC input : 100VAC~ 240VAC Keypad 6 Pin FFC CN901 Speaker CN803 4 Pin Wire Harness KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...

  • Page 68: Circuit Boards Location

    2021/07/17 22:37:53 (GMT+09:00) 3-3. CIRCUIT BOARDS LOCATION KDL-32W6100/KDL-32W6103 PWB A BOARD 32 MOUNTED PWB KEYPAD MOUNTED PWB H ( IR ) MOUNTED PWB WIFI KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 69 2021/07/17 22:37:53 (GMT+09:00) 3-4. CIRCUIT BOARDS LOCATION KDL-43W6600/KDL-43W6603 PWB A BOARD 43 MOUNTED PWB E-T-CON (43) MOUNTED PWB H ( IR ) MOUNTED PWB WIFI MOUNTED PWB KEYPAD KDL-43W6600/KDL-43W6603 (IN5) SYS SET...
  • Page 70 2021/07/17 22:37:53 (GMT+09:00) Sony Corporation SYS SET...

  • Page 71: Appendix-1 Trouble Shooting

    15-BM28723-0000 U802 IC (BM28723MUV-E2) TP203 18V ~ 20.5V TP806,TP807,TP808,TP809 Speaker Output Normally TP209 U403 U201 TP208 U202 TP213 U502 U501 TP214 U204 TP203 TP806 TP807 TP808 U401 TP809 Q201 U503 U802 TP201 TP221 TP210 U801 U203 TM701 KDL-32W6100/KDL-32W6103 (IN5) SYS SET...
  • Page 72 2021/07/17 22:37:53 (GMT+09:00) APPENDIX-1 Trouble Shooting Input Output Sony PN FXC PN Reference Measure Point Operating Spec Measure Point Operating Spec 6-722-742-01 15-BD9423E-NA00 U1 IC (BD9423EFV-E2 ) TP203 18V ~ 20.5V Voltage between TP1 & TP4 53.7V ~ 73.8V with loading 6-901-614-01...
  • Page 73 STBY 3.3V Update Close TP208 On U201 On U403 MB board MB board EMMC Replace Replace STBY 5V TP209 On U202 On MB board U401 MB board SYSTEM 3.3V Replace MB Replace MB TP219 On MB board KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...
  • Page 74 MB Replace Replace Check backlight light bar or LVDS Replace MB Replace MB connection & light bar Cable LCM light bar cable Close Close 6 Times Blinking Replace U1 LED Replace MB Driver IC Close KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...
  • Page 75 2021/07/17 22:37:53 (GMT+09:00) APPENDIX-1 Trouble Shooting 1-2-3. No Sound 3 Times Blinking Or Speaker no sound Check Replace speaker to speaker MB cable Cable connection Replace Replace Replace MB speaker U802 Close KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...
  • Page 76 2021/07/17 22:37:53 (GMT+09:00) APPENDIX-1 Trouble Shooting TROUBLE SHOOTING 1-2-4. Remote Control Or Keypad Operating NG Remote Control Or Keypad Operating NG Check “MB to IR”/”MB Replace to Keypad” Cable cable connection Replace IR board/Keyp Replace MB ad module Close KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...
  • Page 77 1-2-5. WiFi/LAN malfunction LAN Malfunction Wi-Fi Malfunction Connection Check “MB Replace Results Check to WiFi cable Cable Cable cable connection Connection Check Wi- Replace Ethernet Fi 5V on Replace MB Replace MB cable TP202 Replace WiFi Close Close Module KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...
  • Page 78 2. If no found abnormal at step1, please re-connect the FFC cable to see if the symptom could be fix or not. 3. If the problem could not be fixed, please follow regular way to replace the panel. Market symptom Insertion incompletely Terminal peeling Check point (NG) Normal Status Normal Status Check point (OK) KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...

  • Page 79: Appendix-2 Software Data Update

    Note: When changing Main board, Model Name and Serial Number will not be displayed. [HOME] - [Settings] – [System Setting] - [Set-up] –[Customer Support]-[Product Information] or [HOME] - [Settings] - [Customer Support]-[Product Information] SOFTWARE DOWNLOAD Model Name KDL-32W6100/KDL-43W6600(IN5):UCPAA KDL-32W6103/KDL-43W6603(IN5):UCPAA KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...
  • Page 80 & Remote are not allowed (no response) until update finish. During the firmware installation process, do not remove the (*If AC Off/On with USB memory inserted, UPDATE start again.) USB device, or switch off the TV set or remove the power. KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...
  • Page 81 Just move the cursor to “Test Reset” and then press Right Boot count key , the “Off” will change to “On”, then TV will reboot Total operation time by hour and you will need to perform Initial Setup. KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...
  • Page 82 ***A pop up dialogue will display for you to confirm the result before save, see below example: Input Data Correct ? This means YES (cursor on text is black) 4) After edit, the color of serial number text will change to orange like below: SERIAL NUMBER EDIT AB12345 SERIAL NUMBER EDIT 8500001 KDL-32W6100/KDL-43W6600/KDL-32W6103/KDL-43W6603 (IN5) SYS SET...
  • Page 83 2021/07/17 22:37:53 (GMT+09:00) Service Board Replacement: Service main board is everything ready except option bit TV set serial number, these two settings need to be written at service side. *Option bit: KDL-32W6100 : 0x0700010100060001-110001-0a0a0a0000000028060202005401100000 KDL-32W6103 : 0x0700010100070001-110001-0a0a0a0000000028060202005401100000 KDL-43W6600 : 0x0700010100060001-110001-0a0a0a0041000028060202005401100000 KDL-43W6603 : 0x0700010100070001-110001-0a0a0a0041000028060202005401100000 Please refer to “988877601_GN5UN_2K_Service_Procedure_Panel_Board_Software_Upgrade.pdf”...

This manual is also suitable for:

Kdl-43w6600Kdl-32w6103Kdl-43w6603

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