Related Manuals for Panasonic HL-G1 A-C5 Series
Summary of Contents for Panasonic HL-G1 A-C5 Series
- Page 1 Compact Laser Displacement Sensor HL-G1 Series User's Manual WUME-HLG1-6 2013.12 panasonic.net/id/pidsx/global...
- Page 2 Panasonic Industrial Devices SUNX Co., Ltd. 5. Panasonic Industrial Devices SUNX Co., Ltd. shall be in no case responsible for any consequences resulting from your operation of the product. Conventions The following conventions are used to indicate and classify precautions in this manual.
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Page 3: About This Manual
Introduction About this Manual Introduction provides precautions on the safe and correct use of this system. Be sure to read the Introduction precautions provided in this section. Chapter 1 provides information on the configuration, Chapter installation, and connection of the system (including the sensor head and Setting and monitoring software Before Use HL-G1SMI. -
Page 4: Table Of Contents
Introduction Table of Contents About this Manual······························· 1 1-2 Part Names and Functions ···········1-6 Table of Contents ······························· 2 1-3 Installation Method······················1-7 Safety Precautions·····························4 Extension Cable ··································· 1-7 WARNING ········································ 4 Mounting Direction of Sensor Head ·········· 1-8 Caution ············································... - Page 5 Introduction 3-3-7 Alarm Settings························ 3-31 Output Settings ·································· 4-19 Analog Settings ·································· 4-20 Analog Output at Alarm ························ 3-31 Alarm Settings···································· 4-20 Digital Output at Alarm ························· 3-32 System Settings ································· 4-21 Alarm Delay Times ······························ 3-33 ...
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Page 6: Safety Precautions
Introduction Safety Precautions This product is used to detect objects, and does not incorporate control functions for the purpose of maintaining safety including the prevention of accidents. Do not use this product as a human sensor to protect human bodies. Use products that conform to the laws, regulations, and international standards, such as OSHA, ANSI, and IEC standards, for applications protecting human bodies. -
Page 7: Correct Handling
Introduction Correct Handling Pay attention to the following items when installing and using the system. Installation Environment Do not install the system in the following places. • Places where the ambient temperature, humidity, or the illumination level of the light receiving surface is in excess of the operating environmental conditions. -
Page 8: Power Supply Voltage
Introduction ambient temperature is 40°C or higher. In the case of installing two or more sensor heads in parallel, mount each sensor head to an aluminum or steel plate with a minimum surface area of 200 cm make sure that the ambient temperature does not exceed 40°C. Ambient humidity •... -
Page 9: Warm-Up Time
Introduction Warm-up Time In order to ensure the performance of the system, allow a warm-up time of at least 30 minutes after the system is turned ON. Countermeasures against Noise • Install the system separated as much as possible from noise generating sources, such as high-tension lines, high-voltage equipment, power lines, power equipment, machines generating high-voltage ON/OFF surges, welding machines, and inverter motors. -
Page 10: Power Supply
Introduction Power Supply Applicable Power Supply • Select a power supply with a maximum ripple of 0.5 V (peak to peak) and a minimum current capacity of 0.5 A. • Be sure to ground the FG terminal in order to prevent an adverse influence of high-frequency noise if a commercially available switching regulator is used for the power supply. -
Page 11: Applicable Standards / Regulations
Attach a ferrite core to the head cable as shown below. Recommended ferrite core: SEIWA ELECTRIC MFG. Co., Ltd.E04SR200935AB or equivalent one 30 mm max. 30mm以下 Contact ｆｏｒ ＣＥ Panasonic Marketing Europe GmbH Panasonic Testing Center Winsbergring 15, 22525 Hamburg,Germany... -
Page 12: Laser Product Handling
3) Contact the nearest office of Panasonic Industrial Devices SUNX Co., Ltd. if the system breaks down. The product is not provided with a function to stop laser beam radiation automatically when the sensor head is disassembled. -
Page 13: Warning Label
Introduction Warning label ● Diffuse reflection type In English In Japanese In Chinese In Korean <Label position> ● Specular reflection type <Label position>... -
Page 14: Fda
Introduction Export to US The laser product mounted on equipment and exported to the United States is subjected to the regulation of the Food and Drug Administration (FDA). In order to prevent the users’ injury caused by laser products, the FDA specifies PART 1040 (Performance Standards for Light-Emitting Products). -
Page 15: Fda Standards
Introduction FDA Standards Class Requirements IIIa IIIb Performance (all laser products) Protective housing [1040.10(f)(1)] *3,4 *3,4 *3,4 *3,4 *3,4 *3,4 Safety interlock [1040.10 (f) (2)] Location of controls [1040.10(f)(7)] Viewing optics [1040.10(f)(8)] Scanning safeguard [1040.10(f)(9)] Performance (laser system) Remote interlock connector [1040.10(f)(3)] Key control [1040.10(f)(4)] Emission indicator [1040.10(f)(5)] Beam attenuator [1040.10(f)(6)]... - Page 16 Introduction Class is based on the maximum level of laser exposure duringoperation. Required wherever and whenever such human access to laser radiation levels that exceed the limits of Class I is not necessary for the product to perform its intended function. Required at the protective housing which is designed to be removed or displaced during operation or maintenance, if removal or displacement of the protective housing could permit human access to laser or collateral radiation.
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Page 17: Maintenance And Inspection
Introduction Maintenance and Inspection Maintenance Instructions • Be sure to turn OFF the system to stop laser emission before cleaning the system. • Molded resin is used in some parts of the system. Do not use organic solvents such as paint thinner or benzine to wipe the dirt on the system. •... - Page 18 Introduction...
- Page 19 Before Use This Chapter provides information on the configuration, installation, and connection of the system (including the sensor head and Setting and Monitoring Software HL-G1SMI). 1-1 System Configuration ········· 1-2 1-1-1 System Configuration ·········· 1-2 1-1-2 List of System Components & Accessories ······················...
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Page 20: Before Use
(Panasonic Industrial Devices SUNX made) The user may use a different converter at the user's own discretion. Dedicated software (to be downloaded from the website of Panasonic Industrial Devices SUNX) is required if the GT02 or GT12 series is used... -
Page 21: Accessories
Chapter 1 Before Use 1-1-2 List of System Components & Accessories Sensor Head Accessories The accessories of the sensor head are shown below. Sensor head (Standard type) Sensor head (high-function type) Sensor Head Instruction Manual Warning label ●Diffuse reflection Sticker: English Attachments: Japanese x 1 set Chinese x 1 set... -
Page 22: Extension Cable For Sensor Head (Optional For High-Function Type Only)
HL-G1CCJ5 10 m HL-G1CCJ10 20 m HL-G1CCJ20 Setting and Monitoring Software HL-G1SMI (Optional for High-function Type Only) Software for the Setting and Monitoring Software HL-G1SMI can be downloaded from the website of Panasonic Industrial Devices SUNX Co., Ltd. http://panasonic.net/id/pidsx/global... -
Page 23: Compact Console (Optional For High-Function Type Only)
320 x Pure AIG12MQ04D (1 to 4 units) 120 dots black AIG12MQ14D GT12M White/Pink/Red AIG12MQ05D Hairline AIG12MQ15D silver The screen data and User’s Manual (Console-dedicated version) can be downloaded from the website of Panasonic Industrial Devices SUNX Co., Ltd. http://panasonic.net/id/pidsx/global... -
Page 24: Part Names And Functions
Chapter 1 Before Use Part Names and Functions (1) Laser Indicator (LASER) Lights up in green during laser emission. (2) Alarm Indicator (ALARM) Lights up in orange if a measurement alarm results. (3) OUT1 Indicator (OUT1) Lights up in yellow during OUT1 output. (4) OUT2 Indicator (OUT2) Lights up in yellow during OUT2 output. -
Page 25: Installation Method
Chapter 1 Before Use Installation Method Before installing each device, read carefully the explanation of the setting environment, concern about noise and radiation, and power supply. Refer to “Introduction” – “Correct Handling”.) Fix the sensor head securely with M4 screws inserted into the two screw holes of the sensor head. -
Page 26: Mounting Direction Of Sensor Head
Chapter 1 Before Use Mounting Direction of Sensor Head Mount the sensor head in the direction shown below toward the measuring target in order to ensure the precise and stable measurement operation of the sensor head. ● Installation direction toward the moving target •... - Page 27 Chapter 1 Before Use • Measurement of targets with level differences When measuring a moving target that has level differences, set the direction of the sensor head as shown below in order to minimize interference caused by the edges of the target. ●...
- Page 28 Chapter 1 Before Use ● When mounting the sensor head to a wall surface Set the direction of the sensor head as shown below so that the receiver will not receive multi-reflected light from the wall. If the wall reflectance is high, painting the surface matte-black is effective.
- Page 29 Chapter 1 Before Use ● Sensor head angle to the center of measurement target for a diffuse reflection-type sensor Mount the sensor head so that the emitter and receiver will be located in parallel to each other as shown in the illustration on the right-hand side. Refer to “6-1 Sensor Head Specifications”...
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Page 30: Measurement Of Transparent Objects
Chapter 1 Before Use Measurement of transparent objects Because the measured value for the closest reflected wave will be output from the sensor when an HL-G1 series specular reflection-type unit measures a multi-reflecting reflector such as transparent glass, only surface measurement is possible. - Page 31 I/O Terminal Block This chapter provides information on the I/O lines of the sensor head. 2-1 Functions and Arrangements of I/O Terminal Block ·························· 2-2 2-2 I/O Circuit ··················· 2-4 2-3 Analog Output Circuit ········· 2-6 2-4 Timing Chart ················ 2-7 2-5 Conditions When Output Data Become Unfixed ·························...
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Page 32: Functions And Arrangements Of I/O Terminal Block
Chapter 2 I/O Terminal Block 2-1 Functions and Arrangements of I/O Terminal Block Analog Output Lines Name Function Wiring color 7 A(V) Analog voltage output Shield single Black conductor 8 AGND Analog ground 9 A(I) Analog current output Shield single Gray conductor 10 AGND... - Page 33 Chapter 2 I/O Terminal Block * MI input varies with the period of input as shown below. Period of input Function 30 ms Zero-set ON 80 ms Reset 130 ms Memory change (M0) 180 ms Memory change (M1) 230 ms Memory change (M2) Memory change (M3) 280 ms...
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Page 34: I/O Circuit
Chapter 2 I/O Terminal Block I/O Circuit NPN Type Lead wire color (Brown) + V (Black) Output 1: OUT1 Load 50 mA max. (White) Output 2: OUT2 Load 50 mA max. External power supply (Gray) Output 3: OUT3 3 to 24 VDC Load 50 mA max. -
Page 35: Pnp Type
Chapter 2 I/O Terminal Block PNP Type Lead wire color (Brown) + V (Black) Output 1: OUT1 Load 50 mA max. (White) Output 2: OUT2 Load 50 mA max. (Gray) Output 3: OUT3 Load 50 mA max. (Pink/Purple) Main power supply NPN/PNP type switching input 24 VDC ±... -
Page 36: Analog Output Circuit
Chapter 2 I/O Terminal Block Analog Output Circuit Lead wire color Analog (Black) input device Analog voltage output: 0 to 11 V 100 A (V) (Shield) AGND Analog ground: AGND ＋Ｖ (Gray) Analog current output: 3.2 to 22 mA 22 A (I) (Shield) AGND... -
Page 37: Timing Chart
Chapter 2 I/O Terminal Block Timing Chart ● NORMAL measurement (with timing mode set to “Hold”) Data is kept on hold by timing input. Sensor measurement Zero Sensor Data Data unfixed status with measurement Data unfixed laser stopped and output unfixed status status... - Page 38 Chapter 2 I/O Terminal Block • A zero set will be enabled by timing input while the HOLD status is valid. • A reset input by timing input during the HOLD status will cause a data unfixed status. The system will hold this status until the timing input is cancelled. •...
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Page 39: Conditions When Output Data Become Unfixed
Chapter 2 I/O Terminal Block Conditions When Output Data Become Unfixed The operation status will be judged as a data unfixed status (i.e., there is no determined data) immediately after settings changes are made, the system is reset, or laser stop input is turned ON. - Page 40 Chapter 2 I/O Terminal Block The following conditions will result in the data unfixed status. • Reset input after the power is turned ON • Sampling cycle switching • Initialization • Laser control interruption • Average times switching * There are cases where the data unfixed status does not occur depending on the setting conditions.
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Page 41: Functions
Functions This Chapter provides information on the functions of the system. 3-1 Classification of Functions ·································· 3-2 3-2 Function List & Initial Values ····························· 3-2 3-3 Operation of Each Function ······························· 3-5 3-3-1 Basic Operation·························································3-5 3-3-2 Memory Change ···················································· 3-11 3-3-3 Sensing Setting ······················································... -
Page 42: Classification Of Functions
Chapter 3 Function Classification of Functions In this system, all functions are classified into eight categories to ensure stable measurement and various outputs. Classification Panel display Function Function settings for precise and stable measurement by Sensing Settings controlling the received light intensity of the sensor. Data Processing Function settings for processing measurement values. - Page 43 Chapter 3 Function Memory Ref. Class Function Details Initial value change* page Judgment Output Sets the operation of the output block. 3-22 Default: 2-state Selection Threshold a Sets threshold a Default: +(detection range) Displace and threshold b. Default: -(detection range) ment 3-24 Threshold b...
- Page 44 Chapter 3 Function Memory Ref. Class Function Details Initial value change* page Reset Resets the measurement value. 3-46 Default: OFF Buffering Mode Sets the buffering mode. 3-49 Default: Continuous mode Loads measurement data for a long duration by Buffering Rate decimating the measurement data during data 3-50 accumulation.
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Page 45: Operation Of Each Function
Chapter 3 Function Operation of Each Function 3-3-1 Basic Operation Panel Configuration (1) [ENTER] Key Used to enter items. (2) Digital Display Displays measurement values, set values, and system errors. (3) [UP] Key Used to select items. (4) [DOWN] Key Used to select items. -
Page 46: Basic Operation
Chapter 3 Function Basic Operation The following section explains how to operate the system in RUN mode after the system is turned ON, make function changes in the system, and reset the system to RUN mode, along with the shortcut functions of the system in RUN mode. The operation of the system common to each function is explained below. - Page 47 Chapter 3 Function (1) RUN mode The measurement value will appear on the digital display in this mode. The system will be set to this mode when the system is turned ON. RS-422/485 write and read commands will be received while the system is in this mode.
- Page 48 Chapter 3 Function ● Making Setting Value Changes "Span," "Offset," "Displacement judgment," "Analog scaling," "Number of alarm delay times" setting values can be changed freely. ＋ Change value Change digit Change ＋ digit ＋ Change sign Change digit All digits flash...
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Page 49: Screen Transition In Setting Mode
Chapter 3 Function Screen Transition in Setting Mode Run mode Setting mode Sampling cycle Sensing setting Shutter time Light intensity monitor Data processing Average times settings Analysis mode Span Offset Zero set OFF Output setting Judgment output selection Threshold a Threshold b Hysteresis Judgment Output OFF Delay... - Page 50 Chapter 3 Function Run mode Setting mode Analog settings Analog output selection Measurement value A Current a *1 Voltage a *2 Measurement value B Current b *1 Voltage b *2 Alarm settings Analog output at alarm Digital output at alarm Alarm delay times COM settings Terminating resistor selection...
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Page 51: Memory Change
Chapter 3 Function 3-3-2 Memory Change The memory to save setting contents can be changed with M0 through M3. Setting Function Panel display Memory M0 Memory M1 Memory M2 Memory M3 indicates the default value. • Select the first number to be changed when the system goes into setting mode. •... - Page 52 Chapter 3 Function Storable Functions in Memory The function settings that can be stored in the memory are divided into two types. One of them can be stored in each specified memory number and the other one can be stored as setting values common to all memories. For the above two types of storable functions in detail, refer to "3-2 Function List &...
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Page 53: Sensing Setting
Chapter 3 Function 3-3-3 Sensing Setting Sampling Cycle This function is used to make measurement cycle settings. When measuring an object with poor received light intensity, such as black rubber, extend the sampling cycle to get sufficient light to perform stable measurement. -
Page 54: Shutter Time
Chapter 3 Function Shutter Time The shutter time controls the receiving light intensity of the sensor according to the amount of reflected light from measurement targets. If the shutter time is set to AUTO, the light intensity feedback function automatically controls the light intensity to an optimum level. -
Page 55: Light Intensity Monitor
Chapter 3 Function Light Intensity Monitor This function is used to check the current received light intensity. The peak light intensity will be displayed in a range of 0 to 4095. ● Setting Procedure Display the "Sensing Setting" screen while the system is in setting mode. -
Page 56: Data Processing Settings
Chapter 3 Function 3-3-4 Data Processing Settings Average Times This function is used to set the average number of times of moving average. Use the function to stabilize unstable measurement values (including variations). Setting Function Panel display 1 time 1-time moving average processing 4 times 4-time moving average processing... -
Page 57: Analysis Mode
Chapter 3 Function Analysis Mode This function is used to set the analysis mode. The following table shows the function of each analysis mode. Setting Function Panel display The measurement value is output in real NORMAL time. Holds and outputs the PEAK maximum measurement value. - Page 58 Chapter 3 Function Press the [UP]/[DOWN] key to make analysis mode changes. (Example: Switching to PEAK to PEAK mode.) Press the [ENTER] key to determine the mode setting. 3-18...
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Page 59: Span
Chapter 3 Function Span The system can output measurement values with a span (factor) multiplied. Final measurement value = Span x measurement value + offset Output Final meas. value Meas. value Spanned meas. value Offset value Measurem ent range Center point of measurement Setting range Function... -
Page 60: Offset
Chapter 3 Function Offset A desired setting value can be added to/subtracted from the measurement value. Measurement judgment will be possible from an offset in combination with “displacement judgment” by setting the size of the master workpiece (reference measurement object) for the offset, measuring the master workpiece, and turning the “zero set”... -
Page 61: Zero-Set Off
Chapter 3 Function Zero-set OFF This function cancels the zero set for measurement values. Setting Function Panel display Reset The zero set is not canceled. Hold The zero set is canceled. Supplemental remarks • External multi input (MI) can turn the zero set ON and OFF. ( r efer to "2-1 Functions and Arrangements of I/O Terminal Block.") ●... -
Page 62: Output Settings
Chapter 3 Function 3-3-5 Output Settings Judgment Output Selection This function makes it possible to select the operation of the output block. An alarm will not be output if "3-state" is selected. The final decision process is done in digital measurements. When an alarm is turned ON, the value will be set to +999.9999 with which judgment processing will be performed, provided that a fixed value has been set with “digital output at alarm”. - Page 63 Chapter 3 Function OUT3 settings are related to the operation of the output lines. An alarm is output through the OUT3 output line unless a 3-state value has been set. The OUT3 indicator on the sensor head and the OUT3 output readout function, however, will be turned OFF without being interlocked with the alarm.
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Page 64: Displacement Judgment
Chapter 3 Function Displacement Judgment This function is used to set an upper limit (threshold a), lower limit (threshold b), and hysteresis for the judgment of measurement values. Item Panel display Setting range Function Threshold a -95000 to +95000 Sets threshold a, threshold b and Threshold b... -
Page 65: Judgment Output Off Delay
Chapter 3 Function Judgment Output OFF Delay This function delays the timing of switching ON to OFF of judgment output. 測 This function is useful for applying output to a control device when the output is changing at high speed. Setting Function Panel display... - Page 66 Chapter 3 Function ● Setting Procedure Display the "Output Setting" screen while the system is in setting mode. Press the [ENTER] key. The "Judgment Output Selection" screen will be displayed. Press the [DOWN] key four times. The "OFF-delay" screen will be displayed. Press the [ENTER] key.
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Page 67: Measurement Value Display On Panel
Chapter 3 Function Measurement Value Display on Panel The rightmost digits on the digital display can be turned OFF. Setting Function Panel Display FULL All the digits are displayed. Set 1 The rightmost digit is OFF. Set 2 The rightmost two digits are OFF. ●... -
Page 68: Analog Settings
Chapter 3 Function 3-3-6 Analog Settings Analog Output Selection This function selects the desired output type from current output and voltage output. The accuracy of selected analog output will be guaranteed. Setting Function Panel display Current Output current Voltage Output voltage indicates the default value. -
Page 69: Analog Scaling
Chapter 3 Function Analog Scaling This function scales analog current output or analog voltage output to any desired value. Measurement values A and B on any two measurement point can be scaled with currents a and b or voltages a and b on any two points. Analog output is turned ON according to the scaling set for analog output selection. - Page 70 Chapter 3 Function • The display limit of the measurement value is ±95000. Make sure that the setting value does not exceed the display limit. • Check the input range of your input device such as AD board before setting. •...
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Page 71: Alarm Settings
Chapter 3 Function 3-3-7 Alarm Settings Analog Output at Alarm This function is used to set the analog output status at alarm operation. Analog output in the alarm state (where measurement is disabled owing to lack of light) can be kept on hold or set to a fixed value selectively. Setting Function Panel display... -
Page 72: Digital Output At Alarm
Chapter 3 Function Digital Output at Alarm This function is used to set the digital output status at alarm operation. This function makes settings related to digital output (on the digital display block of the sensor head and measurement values over serial communication) in the alarm state (where measurement is disabled owing to lack of light). -
Page 73: Alarm Delay Times
Chapter 3 Function Alarm Delay Times This function holds the previous normal value up to the setting number of times if an alarm is issued. The previous normal value will be kept on hold up to the setting number of delay times if an alarm is issued (where measurement is disabled owing to lack of light). -
Page 74: Com Settings
Chapter 3 Function 3-3-8 COM Settings Make COM settings through the control panel. No COM settings are possible with serial communications commands. Terminating Resistor Selection This function selects the terminating resistor for the sensor head connecting to the host device over RS-422/485. Be sure to select R3 if the system is connected to RS-422 equipment. -
Page 75: Sensor No
Chapter 3 Function Sensor No. This function is used to set the number of each sensor head multi connected to an RS-485 device. Be sure to set each connecting sensor head number with no duplication. Setting range Function Initial value Set sensor numbers 01 through 01 to 16 16 in sequence. -
Page 76: Baud Rate
Chapter 3 Function Baud Rate This function is used to set the communication speed. Setting Function Panel display 9600 9,600 bps 19200 19,200 bps 38400 38,400 bps 115200 115,200 bps 230400 230,400 bps 460800 460,800 bps 921600 921,600 bps indicates the default value. -
Page 77: Connection Mode
Chapter 3 Function Connection Mode This function is used to select the performance settings for measurement data output to the host device. Select the operation settings for measurement data output to the host device. This section provides information on the condition that the RS-422 device is connected 1-to-1 and the RS-485 device is connected 1-to-N (sensor heads) to the system. -
Page 78: Sending Delay Time
Chapter 3 Function Sending Delay Time This is a useful function if the connection mode is set to RS-485 multi. Select the sensor's delay time in response to each command transmitted from the host device. Panel Panel Setting Function Setting Function display... -
Page 79: System Settings
Chapter 3 Function 3-3-9 System Settings Timing Mode This function is used to set the timing input mode. Set the operation of the system with timing input turned ON. For the operation of the system in this mode, refer to "2-4 Timing Chart." Setting Function Panel display... -
Page 80: Laser Control
Chapter 3 Function Laser Control This function is used to select the laser emission/stop. This function makes it possible to stop unrequired laser emission while the system is not in measurement operation. Setting Function Panel display Emission Laser emission is ON Stop Laser emission is OFF indicates the default value. -
Page 81: Eco Mode
Chapter 3 Function Eco Mode This function turns OFF the LED indicators on the control panel while in RUN mode for energy saving. Setting Details Panel display Eco-OFF Eco Mode is OFF. Only LEDs on the digital display will be Eco-ON turned OFF. -
Page 82: View Version
Chapter 3 Function View Version This function is used to take the following procedure that displays the program version of the sensor. ● Setting Procedure Display the "System Setting" screen while in setting mode. Press the [ENTER] key. The "Timing Mode"... -
Page 83: Other System Settings
Chapter 3 Function 3-3-10 Other System Settings Initialize This function is used to delete all the setting contents in the memory and returns them to the factory default settings. If the initialization is not saved, the system operates with the previous settings at the next start-up. -
Page 84: Save
Chapter 3 Function Save There is a difference in setting saving method between the operation of the panel and the use of the communications command. ● Setting Changes in Control Panel of Sensor Head Press the [ENTER] key and save the change in each item. When the system is turned ON again, the last saved settings will be reflected. -
Page 85: Measurement Control With External Input
Chapter 3 Function 3-3-11 Measurement Control with External Input Timing This function makes it possible to hold the measurement value at the desired timing. The measurement value will be kept on hold with external input timing (TM). The judgment output is kept on hold as well simultaneously. Timing settings can be executed with communications command but not with the operation of the panel. -
Page 86: Reset
Chapter 3 Function Reset The function resets the measurement value. At the time of making a peak measurement, valley measurement, or peak-to-peak measurement with external multi input (MI), the measurement value kept on hold at the desired timing can be reset. Input a specified pulse width as multi input. -
Page 87: Buffering Settings
Chapter 3 Function 3-3-12 Buffering Settings (High-function type only) Buffering is a function to accumulate measurement data in the sensor head memory and load them to external control devices. A maximum of 3,000 measurement data items can be temporarily accumulated in the built-in memory of the sensor head before loading them to the external control device, such as a PC. -
Page 88: Data Buffering Operation
Chapter 3 Function Data Buffering Operation Data buffering procedure HL-G1 PC (Host device) Make necessary settings for buffering. • Buffering mode (1) Send settings • Buffering rate • Accumulation amount • Trigger conditions • Trigger delay • Trigger point Transmit the start command and start (2) Buffering start buffering. -
Page 89: Buffering Mode
Chapter 3 Function Buffering Mode There are two types of buffering modes, either one of which can be selected. "Continuous Mode" is set by default. Continuous Mode • Data accumulation to the built-in memory of the sensor head start with the start of buffering. -
Page 90: Buffering Rate
Chapter 3 Function Buffering Rate The buffering rate can be set for accumulating the measurement data for a long duration by taking adequate sampling cycle intervals. Select from 1 (all measurement data), 1/2, 1/4, etc. to 1/65535. The buffering rate is set to “1/10” by default. If 1/4 is selected for example, measurement data will be accumulated once every four sampling cycles. -
Page 91: Trigger Points
Chapter 3 Function Trigger Points When the buffering mode is set to trigger mode, measurement data can be loaded by setting the data as a trigger point at the generation of the trigger. The setting range is in a range of 1 to the "accumulated amount" of data items. The value is set to 300 by default. -
Page 92: Trigger Conditions
Chapter 3 Function Trigger Conditions This function is used for setting the trigger generation conditions when the buffering mode is set to trigger mode. A value the same as or higher or lower than a threshold or the time of alarm occurrence or release can be set as a trigger condition if timing input is ON. -
Page 93: Buffering Operation
Chapter 3 Function Buffering Operation This function accumulates data while the system is in buffering operation. Set necessary parameters in advance and start buffering. • All settings related to buffering cannot be changed during buffering. • Non-buffering status cannot be set by only stopping buffering. ... -
Page 94: Binary Readout Of Buffering Data
Chapter 3 Function Binary Readout of Buffering Data The accumulated measurement data in the sensor head memory can be read out. Data in a range from 1 to the readout result of the last data point is specified and read out. -
Page 95: Communications Control
Communications Control provides information on RS-422 and This Chapter RS-485 communications control. 4-1 Communications Specifications · 4-2 4-2 Type and Format of Commands · 4-6 4-2-1 Commands ········································4-6 4-2-2 Command Formats·························4-8 4-3 Command List ································ 4-18 4-4 Setting Address List ····················· 4-24... -
Page 96: Communications Specifications
Chapter 4 Communications Control 4-1 Communications Specifications Specifications The system has the following specifications. The user can make setting changes according to the external host device in use. Item Setting RS-422 RS-485 Communication mode Full duplex Semi-duplex 9,600/19,200/38,400/115,200/230,400/460,800/ Communication speed 921,600 bps Synchronization system Start-stop transmission (Asynchronous) -
Page 97: Connecting Example With External Device
Chapter 4 Communications Control Connecting Example with External Device ● RS-422 1-to-1 connection Select “RS-422 handshake”, “RS-422 timing”, or “RS-422 continuous” for the COM setting connection mode. Set the prefix to 01. RS-422 host device HL-G1 +SD -SD +RD -RD SG (Green) transmission data:+SD (Sky Blue) transmission data:-SD (Orange) reception data:+RD... - Page 98 Chapter 4 Communications Control ● RS-485 1-to-N connection Select “RS-485 multi” for COM setting connection mode. Set the prefix with no duplication. RS-485 host device HL-G1 Area:01 +SD -SD +RD -RD SG (Green) transmission data:+SD (Sky Blue) transmission data:-SD (Note 7) (Orange) Terminator reception data:+RD...
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Page 99: Communications Protocol
Chapter 4 Communications Control Communications Protocol ● Make communications specification settings. 1. Make communications specification settings for the HL-G1. The table in "4-1 Communications Specifications" - "Specifications" shows the communications specifications for the HL-G1. Make settings according to the operating conditions. 2. -
Page 100: Type And Format Of Commands
Chapter 4 Communications Control 4-2 Type and Format of Commands 4-2-1 Commands Data Transmission/Reception ● Data Transmission/Reception This section explains how to set or change various parameters or confirm and read measurement values by sending commands from an external host device to the HL-G1. - Page 101 Chapter 4 Communications Control (3) Abnormal sequence to transmit/receive data The following data transmitting/receiving sequence will be used if request communication data transmitted from the external host device to the HL-G1 is abnormal (with data range error or garbled characters). HL-G1 External host device Request communication data (data settings, operation instruction, setting data read)
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Page 102: Command Formats
Chapter 4 Communications Control 4-2-2 Command Formats The following section explains seven types of command formats transmitted from an external host device to the HL-G1. General Purpose FORMAT The following command formats are used to read or make general measurement mode settings or operating conditions. ●... - Page 103 Chapter 4 Communications Control ● Data Setting/Operation Instruction Command Data setting/operation instruction command formats are used to make data settings or give operating instructions. Request communication data ± 0 1 2 3 4 Destination no. Command Data block: 1-character symbol + 5-character integral part (no zero suppress) Normal response data Sender no.
- Page 104 Chapter 4 Communications Control Normal response data ± 9 5 0 0 0 Data block: 1-character symbol + Sender no. Command 7-character integral part (no zero suppress) Reading the present measurement value for sensor 03. Request communication data % 0 3 # R M D Normal response data % 0 3 $ R M D 0 1 2 3 4...
- Page 105 Chapter 4 Communications Control Normal response data % 0 4 $ W H A All Outputs Read FORMAT The following special command formats are used to read all measurement value, received light intensity, and judgment output conditions together. Request communication data # R M B Destination no.
- Page 106 Chapter 4 Communications Control Normal response data Measured value： Light intensity：567 +2.5000 [mm] % 0 1 $ R M B + 0 0 2 5 0 Output status OUT1=OFF OUT2=ON OUT3=OFF ALARM=OFF Normal Read of Buffering Data FORMAT The following special command formats are used to read buffering measurement data in 7-digit numeric sequence format.
- Page 107 Chapter 4 Communications Control Read of Differential Data in Buffering Data FORMAT The following special command formats are used to read buffering measurement data in signed differential sequence format. Request communication data # R L B Sender no. Command Head point: End point: 00001 to 03000 00001 to 03000...
- Page 108 Chapter 4 Communications Control Normal response data Head point Binary data to Sender no. Command binary data end point $ R L C ・ ・ ・ Binary data to end point * Binary data on each point of response data is in 4 bytes in order of the lowest byte to highest byte.
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Page 109: Error Response
Chapter 4 Communications Control Error Response Error response data is common to all formats. Sender no. Error code 4-15... - Page 110 Chapter 4 Communications Control ● Error code Error Code type Description code Command error The command is undefined. Address error The start address is larger than the end address or the address is larger than 999999 when the RDD or WDD command is executed.
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Page 111: Bcc
Chapter 4 Communications Control BCC BCC is a horizontal parity check code used to improve the reliability of data communication. The exclusive OR is executed from the header ( )to final characters of communication data, and the exclusive OR in 8-bit data is converted to 2-character ASCII code. -
Page 112: Command List
Chapter 4 Communications Control 4-3 Command List Basic Settings Item Command Data Description Format +00000 200 [μs] +00001 500 [μs] Sampling RSP WSP Cycle +00002 1 [ms] FORMAT +00003 2 [ms] +00000 to +00000: Auto Shutter Time RFB WFB +00031 +00001 to +00031: Fixed *1. -
Page 113: Output Settings
Chapter 4 Communications Control Output Settings Item Command Data Description Format +00000 Logic +00001 Independent Judgment Output ROD WOD FORMAT Selection +00002 2-state +00003 3-state Threshold -9500000 to -950.0000 to RHA WHA +9500000 +950.0000 [mm] Displacement Threshold -9500000 to -950.0000 to RHB WHB FORMAT... -
Page 114: Analog Settings
Chapter 4 Communications Control Analog Settings Item Command Data Description Format +00000 Output current Analog Output RAS WAS FORMAT Selection +00001 Voltage output -9500000 to -950.0000 to +950.0000 Analog RAL WAL +9500000 [mm] Scaling FORMAT Measurement -9500000 to -950.0000 to +950.0000 RAH WAH Value +9500000... -
Page 115: System Settings
Chapter 4 Communications Control System Settings Item Command Data Description Format +00000 +00001 Memory RMC WMC Change +00002 +00003 +00000 Hold Timing Mode RTM WTM +00001 One shot +00000 Stop Laser Control RLR WLR +00001 Emission +00000 Eco-OFF Eco Mode RDP WDP +00001 Eco-ON... -
Page 116: Read Commands
Chapter 4 Communications Control Read Commands Item Command Data Description Format Measurement -9500000 to -950.0000 to FORMAT Value Read +9500000 +950.0000[mm] Read Received +00000 to +00000 to +04095 Light Intensity +04095 +00000 Alarm OFF Alarm status +00001 Measurement Alarm ON +00000 OUT1 OFF OUT1 Terminal... - Page 117 Chapter 4 Communications Control +00000 Stop Buffering Operation RBS WBS +00001 Start +00000 Non-buffering +00001 Wait for Trigger Status Readout FORMAT +00002 Accumulating Accumulation +00003 Completed +00001 to +00001 to accumulated Last Data Point +03000 amount 5-character head point + 5-character end point Data point within the Data Read (Normal)
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Page 118: Setting Address List
Chapter 4 Communications Control 4-4 Setting Address List In the case of connecting the sensor to our Programmable Logic Controller (PLC) or Programmable Display (GT Series), data can be exchanged by using data area write/read commands over MEWTOCOL-COM communications. Our FP-series PLC is provided with data write (F145: Data send) and data read (F146: Data receive) commands. -
Page 119: Command Formats(Mewtocol)
Chapter 4 Communications Control ■ Command Formats(MEWTOCOL) ● Data Area Read Request communication data # R D D ×10 ×10 ×10 ×10 ×10 ×10 ×10 ×10 ×10 ×10 Destination no. Head Address Last Address 5 character 5 character Normal response data （Lower）... -
Page 120: Sensing Settings
Chapter 4 Communications Control ■ Sensing Settings Address Item Data Range Write Read Remarks DT00050 Sampling Cycle 0 ～ +3 DT00051 Shutter Time 0 ～ +31 Data Processing Settings Address Item Data Range Write Read Remarks Average Times 0 ～ +5 DT00056 Analysis Mode 0 ～... -
Page 121: Output Settings
Chapter 4 Communications Control Output Settings Address Item Data Range Write Read Remarks Judgment Output DT00054 0～+3 Selection Displacement DT00064 （Lo） Data type: -9500000～ Judgment 2 word +9500000 DT00065 （Hi） Threshold a Displacement DT00066 （Lo） Data type: -9500000～ Judgment 2 word +9500000 DT00067... -
Page 122: Alarm Settings
Chapter 4 Communications Control Alarm Settings Address Item Data Range Write Read Remarks Analog Output at DT00083 0～+1 Alarm Digital Output at DT00084 0～+1 Alarm Alarm Delay DT00085 0～+65535 Times System Settings Address Item Data Range Write Read Remarks Memory Change DT00104... -
Page 123: Buffering Settings
Chapter 4 Communications Control ■ Buffering settings Address Item Data Range Write Read Remarks Buffering Mode DT01950 0～+1 Buffering Rate DT01951 +1～+65535 Accumulated DT01952 +1～+3000 Amount Settings within sepecified no. of Trigger Point DT01953 +1～+3000 accumulated amount Trigger Delay DT01954 0～+65535 Trigger Conditions DT01955... -
Page 124: Setting For Programmable Display
Chapter 4 Communications Control ■ Setting for Programmable Display (GT Series) For more details about these settings, refer to the User's Manual (dedicated Console Version). Address Item Data Range Write Read Remarks Hold Display Hold DT00113 DT00400/00401 measurements FULL Reflecting Display console Set 1... -
Page 125: Troubleshooting
Troubleshooting This Chapter provides information on the troubleshooting of the system. Read this Chapter if something seems to be wrong with the system. 5-1 Corrective Actions ············ 5-2 5-2 Initialization ················· 5-6... -
Page 126: Corrective Actions
Chapter 5 Troubleshooting Corrective Actions If an error or trouble occurs during use of the system or a system failure is suspected, read this chapter carefully first and carry out the corresponding corrective actions. Trouble type Trouble in sensor head settings. Trouble in communication control. - Page 127 Chapter 5 Troubleshooting Ref. Type Problem Cause Corrective action page The measurement object is Stop the fluctuation or vibration of There is a difference fluctuating or vibrating. the measurement object. between the actual distance to the The measurement object is Place the measurement object as MEAS measurement object...
- Page 128 Chapter 5 Troubleshooting Ref. Type Problem Cause Corrective action page The communication condition may be The communication quality improved by lowering the baud rate. 3-34 is degraded as a result of the The communication condition may be 3-36 wiring condition. improved by selecting the R1 or R2 terminating resistor.
- Page 129 Chapter 5 Troubleshooting Ref. Type Problem Cause Corrective action page The alarm The sampling cycle is indicator lights up Set a shorter sampling cycle too long and this causes MEAS and measurement and reduce the emitted light 3-13 excessive received light cannot be done.
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Page 130: Initialization
Chapter 5 Troubleshooting Initialization • Initialization deletes all settings and returns them to the factory default settings. • For more information, refer to "3-3-10 Other System Settings - Initialization". •After initialization, the default settings will not be saved if serial (RS-422/485) communication is used. -
Page 131: Specifications
HLC2_Chap1.doc 第 章 Specifications This Chapter provides the specifications of the sensor head. 6-1 Sensor Head Specifications ······················ 6-2 6-2 Dimensions ······················································· 6-8 Sensor Head ································································ 6-8 6-3 Characteristics ···············································6-13 Beam Diameter·························································6-13 Mutual Interference Area ·····································6-13 Output Characteristics ··········································6-18... -
Page 132: Sensor Head Specifications
Chapter 6 Specifications Sensor Head Specifications ● Diffuse reflection Type Standard HL-G103-A- HL-G105-A- HL-G108-A- HL-G112-A- HL-G125-A- Type Model No. High-func HL-G103-S-J HL-G105-S-J HL-G108-S-J HL-G112-S-J HL-G125-S-J tion Type Supply voltage 24 VDC ±10% including ripple 0.5 V (P-P) Current consumption 100 mA max. Measurement method Diffuse reflection Measurement center... - Page 133 Chapter 6 Specifications NPN operation: ON when connecting or connected to 0 V (depending on settings) Timing input PNP operation: ON when connecting or connected to positive terminal of external power supply (depending on settings) Zero set, zero set OFF, reset, memory change, teaching, save, or laser control depending on input time.
- Page 134 Chapter 6 Specifications The following measurement conditions are applied unless otherwise specified; power voltage: 24 VDC, ambient temperature: 20°C, sampling cycle: 500 μs, average number of sampling times: 1024 times, measurement center distance, and measurement object: white ceramic. 1 The diameter is the size of the object at the measurement center distance and determined by 1/e (approximately 13.5%) of the center beam intensity.
- Page 135 Chapter 6 Specifications ● Specular reflection Type Standard HL-G103A-RA-C5 HL-G105A-RA-C5 HL-G108A-RA-C5 Type Model No. High-func HL-G103A-RS-J HL-G105A-RS-J HL-G108A-RS-J tion Type Supply voltage 24 VDC ±10% including ripple 0.5 V (P-P) Current consumption 100 mA max. Measurement method Specular reflection Measurement center 26.3 mm 47.3 mm 82.9 mm...
- Page 136 Chapter 6 Specifications Zero set, zero set OFF, reset, memory change, teaching, save, or laser control depending on input time. Multiple input NPN operation: Depending on time to connect 0 V PNP operation: Depending on time to connect positive terminal of external power supply RS-422 or RS-485 (switchable) Communications...
- Page 137 Chapter 6 Specifications The following measurement conditions are applied unless otherwise specified; power voltage: 24 VDC, ambient temperature: 20°C, sampling cycle: 500 μs, average number of sampling times: 1024 times, measurement center distance, and measurement object: aluminum vapor deposition surface reflection mirror.
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Page 138: Dimensions
Chapter 6 Specifications Dimensions Sensor Head ● Diffuse reflection Standard Type (HL-G1□□-A-C5) Digital Display (Red) OUT1 Indicator (Yellow) Alarm Indicator (Orange) OUT2 Indicator (Yellow) Laser Indicator (Green) OUT3 Indicator (Yellow) ENTER Key UP Key DOWN Key 20.4 Measurement center distance 49.4 Light emission axis θ... - Page 139 Chapter 6 Specifications ● diffuse reflection High-function Type (HL-G1□□-S-J) Digital Display (Red) OUT1 Indicator (Yellow) Alarm Indicator (Orange) OUT2 Indicator (Yellow) Laser Indicator (Green) OUT3 Indicator (Yellow) ENTER Key UP Key DOWN Key 20.4 Measurement center distance 49.4 Light emission axis θ...
- Page 140 Chapter 6 Specifications ● Specular reflection Standard Type (HL-G103A-RA-C5) OUT1 Indicator(Yellow) Digital Display(Red) Alarm Indicator(Orange) OUT2 Indicator(Yellow) Laser Indicator(Green) OUT3 Indicator(Yellow) ENTER Key UP Key DOWN Key 66.6 Measurement center distance 20.4 26.3 17.5 34.41 Light emission axis 30° Light reception axis cable φ6.85 15°...
- Page 141 Chapter 6 Specifications ● Specular reflection Standard Type (HL-G105A-RA-C5) OUT1 Indicator(Yellow) Digital Display(Red) Alarm Indicator(Orange) OUT2 Indicator(Yellow) Laser Indicator(Green) OUT3 Indicator(Yellow) ENTER Key UP Key DOWN Key 64.2 Measurement center distance 20.4 47.3 13.4 39.32 Light emission axis 20.77° Light reception axis cable φ6.85 Standard:5m...
- Page 142 Chapter 6 Specifications ● Specular reflection Standard Type (HL-G108A-RA-C5) Digital Display(Red) OUT1 Indicator(Yellow) Alarm Indicator(Orange) OUT2 Indicator(Yellow) Laser Indicator(Green) OUT3 Indicator(Yellow) ENTER Key UP Key DOWN Key 62.3 Measurement center distance 20.4 82.9 42.24 Light emission axis 15.05° Light reception axis cable φ6.85 Standard:5m...
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Page 143: Characteristics
Chapter 6 Specifications Characteristics Beam Diameter ●Diffuse reflection type Beam Diameter Model No. HL-G103-S-J 0.15mm 0.15mm 0.1mm 0.1mm 0.15mm 0.15mm HL-G103-A-C5 HL-G105-S-J 1.2mm 0.6mm 1.0mm 0.5mm 0.9mm 0.4mm HL-G105-A-C5 HL-G108-S-J 1.5mm 0.9mm 1.25mm 0.75mm 1.0mm 0.6mm HL-G108-A-C5 HL-G112-S-J 1.8mm 1.2mm 1.5mm 1.0mm... - Page 144 Chapter 6 Specifications ●Specular reflection type Beam Diameter Model No. HL-G103A-RS-J 0.15mm 0.15mm 0.1mm 0.1mm 0.15mm 0.15mm HL-G103A-RA-C5 HL-G105A-RS-J 0.15mm 0.15mm 0.1mm 0.1mm 0.15mm 0.15mm HL-G105A-RA-C5 HL-G108A-RS-J 0.2mm 0.2mm 0.2mm 0.2mm 0.2mm 0.2mm HL-G108A-RA-C5 6-14...
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Page 145: Mutual Interference Area
Chapter 6 Specifications Mutual Interference Area In the case of installing two or more diffuse reflective sensor heads side by side, mutual interference will occur if the laser spots of the other sensor heads fall within the shaded area ( ) shown below. - Page 146 Chapter 6 Specifications ● 85-mm Type (HL-G108-A-C5/HL-G108-S-J) 12.5 Unit: mm ● 120-mm Type (HL-G112-A-C5/HL-G112-S-J) 12.5 Unit: mm 6-16...
- Page 147 Chapter 6 Specifications ● 250-mm Type (HL-G125-A-C5/HL-G125-S-J) Unit: mm 6-17...
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Page 148: Output Characteristics
Chapter 6 Specifications Output Characteristics ● Diffuse reflection type Measurement (R) Measurement center distance (D) Displacement output 11 V 10.5 V 21.6 mA 10 V 20.8 mA 20 mA 12 mA Distance (mm) 4 mA 3.2 mA Alarm output *1 In the figure above, analog output setting is used as the initial setting. - Page 149 Chapter 6 Specifications ● Specular reflection type Measurement (R) Measurement center distance (D) Displacement output 11 V 10 V 10.5 V 21.6 mA 20 mA 20.8 mA 12 mA Distance (mm) 4 mA 3.2 mA Alarm output *1 In the figure above, analog output setting is used as the initial setting. High-function Measurement center Measurement...
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Page 150: Revision History
Chapter 6 Specifications Revision history Released date Revision No. October 2010 A first release January 2011 The 1st edition March 2011 The 2nd edition January 2012 The 3rd edition March 2013 The 4th edition September 2013 The 5th edition December 2013 The 6th edition 6-20... - Page 152 ■ Overseas Sales Division (Head Office): 2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan ■ Telephone: +81-568-33-7861 ■ Facsimile: +81-568-33-8591 panasonic.net/id/pidsx/global About our sale network, please visit our website. © Panasonic Industrial Devices SUNX Co., Ltd. 2013 WUME-HLG1-6 December, 2013 PRINTED IN JAPAN...