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Introduction Fundamental safety instructions System overview SINAMICS Line-side power components S120 Air-cooled chassis power units Line Modules Motor Modules Manual Motor Modules Chassis-2 DC link components Motor-side power components Cabinet design and EMC Maintenance and Servicing Appendix 07/2019 6SL3097-4AE00-0BP9...
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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Standards ..........................41 Basic structure of a drive system with SINAMICS S120 ............44 3.6.1 Structure of a drive system with SINAMICS S120 and regulated infeed ........ 44 3.6.2 Structure of a drive system with SINAMICS S120 and uncontrolled infeed/regenerative feedback unit ...........................
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Table of contents 4.3.4 Technical data ........................61 Line reactors for Basic Line Modules ..................62 4.4.1 Description ..........................62 4.4.2 Safety information ........................62 4.4.3 Dimension drawing ........................ 64 4.4.4 Technical data ........................66 Line reactors for Smart Line Modules ..................68 4.5.1 Description ..........................
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Table of contents 5.2.2 Safety information ......................... 128 5.2.3 Interface description ......................130 5.2.3.1 Overview ..........................130 5.2.3.2 Connection example ......................132 5.2.3.3 Line/load connection ......................134 5.2.3.4 X9 terminal strip ........................135 5.2.3.5 X41 EP terminal / temperature sensor connection ............... 135 5.2.3.6 X42 terminal strip ........................
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Table of contents 5.4.6.2 Active Line Modules, 500 ... 690 V 3 AC ................216 5.4.6.3 Overload capability ......................218 Active Line Modules Chassis-2 .................... 219 5.5.1 Description ........................... 219 5.5.2 Safety information ........................ 223 5.5.3 Interface description ......................226 5.5.3.1 Overview ..........................
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Table of contents Motor Modules Chassis-2 ........................289 Description ..........................289 Safety information ......................... 291 Interface description ......................293 7.3.1 Overview ..........................293 7.3.2 Connection example ......................294 7.3.3 DC link/motor connection ...................... 295 7.3.4 X51 connection, fan power supply ..................296 7.3.5 X9 terminal strip ........................
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Table of contents 8.1.4.6 Installing the Braking Module in a Basic Line Module, frame size GB, GD ......340 8.1.5 Technical specifications ....................... 342 Braking resistors ........................345 8.2.1 Description ........................... 345 8.2.2 Safety information ........................ 345 8.2.3 Dimension drawing ......................347 8.2.4 Electrical connection ......................
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Table of contents Maintenance and Servicing ......................... 427 11.1 Chapter content ........................427 11.2 Maintenance ......................... 428 11.3 Maintenance ......................... 429 11.3.1 Installation device ......................... 430 11.3.2 Using crane lifting lugs to transport power blocks ..............431 11.4 Replacing components ......................436 11.4.1 Safety information .........................
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Table of contents 11.4.29 Replacement of the fan fuses ....................503 11.5 Forming the DC link capacitors .................... 504 11.6 Recycling and disposal ......................508 Appendix ............................. 509 Cable lugs ..........................509 List of abbreviations ......................511 Index ..............................521 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
With the SINAMICS converter family, you can solve any individual drive task in the low- voltage, medium-voltage and DC voltage range. From converters to motors and controllers, all Siemens drive components are perfectly matched to each other and can be easily integrated into your existing automation system. With SINAMICS you are prepared for digitization.
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Siemens MySupport/Documentation You can find information on how to create your own individual documentation based on Siemens content and adapt it for your own machine documentation at the following address (https://support.industry.siemens.com/My/ww/en/documentation). Additional information You can find information on the following topics at the following address (https://support.industry.siemens.com/cs/de/en/view/108993276):...
Siemens cannot check these web sites and is also not responsible for the content and information provided on them. The user uses these web sites at his own risk.
SINAMICS S120 Function Manual Communication Safety Integrated Basic and Extended Functions SINAMICS S120 Safety Integrated Function Manual Basic Functions SINAMICS S120 Function Manual Drive Functions Commissioning Of a simple SINAMICS S120 drive with Getting Started STARTER Commissioning With STARTER SINAMICS S120 Commissioning Manual Commissioning...
Training and support Training At the following address (http://www.siemens.com/sitrain), you can find information about SITRAIN (Siemens training on products, systems and solutions for automation and drives). Technical support Country-specific telephone numbers for technical support are provided in the Internet at the following address (https://support.industry.siemens.com/cs/ww/en/sc/4868) in the "Contact"...
Relevant directives and standards You can obtain an up-to-date list of currently certified components on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact person.
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SINAMICS S devices showing the test symbols fulfill the EMC requirements for Australia and New Zealand. ● Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Standards that are not relevant...
This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. Ground symbols Table 1- 1...
1.7 General Data Protection Regulation General Data Protection Regulation Compliance with the General Data Protection Regulation Siemens respects the principles of data protection, in particular the data minimization rules (privacy by design). For this product, this means: The product does not process neither store any person-related data, only technical function data (e.g.
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Introduction 1.7 General Data Protection Regulation Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or serious injury. • Only work on electrical devices when you are qualified for this job. •...
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Fundamental safety instructions 2.1 General safety instructions WARNING Electric shock due to equipment damage Improper handling may cause damage to equipment. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury.
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• If you come closer than around 2 m to such components, switch off any radio devices or mobile phones. • Use the "SIEMENS Industry Online Support App" only on equipment that has already been switched off. Air-cooled chassis power units...
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Fundamental safety instructions 2.1 General safety instructions WARNING Motor fire in the event of insulation overload There is a greater load on the motor insulation through a ground fault in an IT system. If the insulation fails, it is possible that death or severe injury can occur as a result of smoke and fire.
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Fundamental safety instructions 2.1 General safety instructions WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. • Observe the information in the appropriate product documentation before commissioning.
Fundamental safety instructions 2.2 Handling electrostatic sensitive devices (ESD) Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Damage through electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Products and solutions from Siemens constitute one element of such a concept.
Fundamental safety instructions 2.4 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine or system-related risk in accordance with the respective local regulations (e.g. EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
The SINAMICS range of drives Field of application SINAMICS is the comprehensive family of drives from Siemens designed for machine and plant engineering applications. SINAMICS offers solutions for all drive tasks: ● Simple pump and fan applications in the process industry ●...
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The different SINAMICS versions can be easily combined with each other. Totally Integrated Automation and communication SINAMICS is an integral component of Siemens Totally Integrated Automation. The integrated and seamless SINAMICS system covering engineering, data management, and communication at the automation level ensures solutions with low associated costs in conjunction with the SIMATIC, SIMOTION, and SINUMERIK control systems.
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System overview 3.1 The SINAMICS range of drives Figure 3-2 SINAMICS in the automation environment Depending on the application, the appropriate converter can be selected and incorporated in the automation concept. With this in mind, the converters are clearly subdivided into their different applications.
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The Drive Technology Configurator is is used to configure a seamlessly integrated system: Simply select the motor and converter and dimension them using the SIZER for Siemens Drives engineering tool. The commissioning tools STARTER and SINAMICS Startdrive integrate the motor data at the same time, therefore simplifying efficient commissioning.
SIZER, a high-performance engineering tool, makes it easier to choose and determine the optimum drive configuration. SINAMICS S120 is enhanced by a wide range of motors. Whether synchronous or induction, all motor types are supported by SINAMICS S120.
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SINAMICS S120 takes a different approach. A central Control Unit controls the drive for all connected axes and also establishes the technological links between the drives and/or axes.
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Electronic rating plates in all components An important digital linkage element of the SINAMICS S120 drive system are the electronic type plates integrated in every component. They allow all drive components to be detected automatically via a DRIVE-CLiQ link.
System overview 3.3 Technical specifications Technical specifications Unless specified otherwise, the following technical data is valid for all the following components of the air-cooled SINAMICS S120 drive system. Table 3- 1 General technical data Electrical data Line supply voltage 3 AC 380 V -10% (-15% < 1 min) ... 3 AC 480 V +10% •...
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System overview 3.3 Technical specifications Mechanical data Vibratory load Transport EN 60721-3-2, class 2M2 • • Operation Test values according to EN 60068-2-6 test Fc: • • – 10 ... 58 Hz: Constant deflection = 0.075 mm – 58 ... 150 Hz: Constant acceleration = 9.81 m/s² (1 g) Shock stressing Transport EN 60721-3-2, class 2M2...
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System overview 3.3 Technical specifications Environmental class / harmful chemical substances Storage Class 1C2 acc. to EN 60721-3-1 • • Transport Class 2C2 acc. to EN 60721-3-2 • • Operation Class 3C2 acc. to EN 60721-3-3 • • Environmental class /mechanically active substances Storage Class 1S1 according to EN 60721-3-1 •...
System overview 3.4 Derating factors as a function of installation altitude and ambient temperature Derating factors as a function of installation altitude and ambient temperature Chassis format units At installation altitudes > 2000 m above sea level, it must be taken into account that the air pressure, and therefore air density, decreases as the height increases.
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System overview 3.4 Derating factors as a function of installation altitude and ambient temperature Built-in devices, Chassis-2 format At installation altitudes > 2000 m above sea level, it must be taken into account that the air pressure, and therefore air density, decreases as the height increases. As a consequence, in addition to the reduced cooling effect, the insulating capability of the air is also reduced.
System overview 3.5 Standards Standards Note Information on the listed standards The standards listed in the table below are non-binding and do not in any way claim to be complete. The standards listed do not represent a guaranteed property of the product. Only the statements made in the Declaration of Conformity shall be deemed binding.
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System overview 3.5 Standards Standards* Title IEC 60287-1 to -3 Cables – Calculation of the current carrying capacity Part 1: Current carrying capacity equations (100 % load factor) and calculating the losses Part 2: Thermal resistance - Part 3: Main sections for operating conditions HD 60364-x-x Erection of power installations with nominal voltages up to 1000 V IEC 60364-x-x...
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System overview 3.5 Standards Standards* Title EN 61800-5-x Adjustable-speed electrical power drive systems IEC 61800-5-x Part 5: Safety requirements; DIN EN 61800-5-x Main section 1: Electrical, thermal and energy requirements VDE 0160-105-x Main section 2: Functional safety requirements EN 62061 Safety of machinery IEC 62061 Functional safety of safety-related electrical, electronic and programmable electronic control sys-...
Basic structure of a drive system with SINAMICS S120 3.6.1 Structure of a drive system with SINAMICS S120 and regulated infeed Figure 3-4 Basic structure of a drive system with SINAMICS S120 and regulated infeed Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
3.6 Basic structure of a drive system with SINAMICS S120 3.6.2 Structure of a drive system with SINAMICS S120 and uncontrolled infeed/regenerative feedback unit Figure 3-5 Basic structure of a drive system with SINAMICS S120 and uncontrolled infeed/regenerative feedback Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
3.6 Basic structure of a drive system with SINAMICS S120 3.6.3 Structure of a drive system with SINAMICS S120 and unregulated infeed Figure 3-6 Basic structure of a drive system with SINAMICS S120 and unregulated infeed Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Line-side power components General Line-side power components are used to protect the connected components against transient or continuous overvoltages and ensure that prescribed limit values are adhered to. Line filters for Basic Line Modules 4.2.1 Description The line filters limit the conducted interference emitted by the Power Modules to permissible values.
Line-side power components 4.2 Line filters for Basic Line Modules Basic Line Module Rated power of the Basic Line Module Suitable line filter Line voltage 500 – 690 V 3 AC 6SL3330-1TG33-3AA3 250 kW 6SL3000-0BG34-4AA0 6SL3330-1TG34-3AA3 355 kW 6SL3000-0BG34-4AA0 6SL3330-1TG36-8AA3 560 kW 6SL3000-0BG36-0AA0 6SL3330-1TG41-1AA3...
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Line-side power components 4.2 Line filters for Basic Line Modules NOTICE Line filter damage by connecting to impermissible line supplies The line filters are only suitable for direct connection to TN or TT systems with grounded neutral point. Line filters are designed for connection to systems with a continuous level to voltage harmonics in accordance with EN 61000-2-4, Class 3.
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Line-side power components 4.2 Line filters for Basic Line Modules NOTICE Damage to additional loads as a result of undesirable line harmonics Line harmonics can occur if line filters that differ from those listed in this Manual are used. These can disturb or damage other loads connected to the line supply. •...
Line-side power components 4.2 Line filters for Basic Line Modules 4.2.3 Dimension drawing Figure 4-1 Dimension drawing of line filters for Basic Line Modules Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.2 Line filters for Basic Line Modules Table 4- 2 Dimensions of line filters for Basic Line Modules (all data in mm) 6SL3000-0BE34- 6SL3000-0BE36- 6SL3000-0BE41- 6SL3000-0BE41- 6SL3760-0MR00- 4AA0 0AA0 2AA0 6AA0 0AA0 6SL3000-0BG34- 6SL3000-0BG36- 6SL3000-0BG41- 6SL3000-0BG41- 4AA0 0AA0 2AA0 6AA0...
Line-side power components 4.2 Line filters for Basic Line Modules 4.2.4 Technical data Table 4- 3 Technical data of line filters for Basic Line Modules, 3 AC 380 ... 480 V, Part I Article number 6SL3000- 0BE34-4AA0 0BE36-0AA0 0BE41-2AA0 0BE41-6AA0 Suitable for 6SL3330- 1TE34-2AA3...
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Line-side power components 4.2 Line filters for Basic Line Modules Table 4- 5 Technical data of line filters for Basic Line Modules, 500 ... 690 V 3 AC Article number 6SL3000- 0BG34-4AA0 0BG36-0AA0 0BG41-2AA0 0BG41-6AA0 Suitable for 6SL3330- 1TG33-3AA3 1TG36-8AA3 1TG41-1AA3 1TG41-8AA3 Basic Line Module...
Line-side power components 4.3 Line filters for Smart Line Modules and Active Line Modules Line filters for Smart Line Modules and Active Line Modules 4.3.1 Description The line filters limit the conducted interference emitted by the Power Modules to permissible values.
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Line-side power components 4.3 Line filters for Smart Line Modules and Active Line Modules NOTICE Line filter damage by connecting to impermissible line supplies The line filters are only suitable for direct connection to TN or TT systems with grounded neutral point.
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Line-side power components 4.3 Line filters for Smart Line Modules and Active Line Modules CAUTION Overheating when the total length of the power cables is exceeded Overheating and fire can result when the total length of the motor cables is exceeded. •...
Line-side power components 4.3 Line filters for Smart Line Modules and Active Line Modules 4.3.3 Dimension drawing Figure 4-2 Dimension drawing for Line filters for Smart Line Modules and Active Line Modules Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.3 Line filters for Smart Line Modules and Active Line Modules Table 4- 6 Dimensions of the line filters for Smart Line Modules and Active Line Modules, 380 V ... 480 V 3 AC (all specifications in mm) 6SL3000- 6SL3000- 6SL3760-...
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Line-side power components 4.3 Line filters for Smart Line Modules and Active Line Modules Table 4- 7 Dimensions of the line filters for Smart Line Modules and Active Line Modules, 500 V ... 690 V 3 AC (all specifications in mm) 6SL3760- 6SL3760- 6SL3760-...
Line-side power components 4.3 Line filters for Smart Line Modules and Active Line Modules 4.3.4 Technical data Table 4- 8 Technical data of the line filters for the Smart Line Modules and Active Line Modules, 3 AC 380 V ... 480 V Article number 6SL3000- 6SL3000-...
Line-side power components 4.4 Line reactors for Basic Line Modules Line reactors for Basic Line Modules 4.4.1 Description Line reactors limit low-frequency line harmonics and reduce the load on the semiconductors in the Basic Line Modules. A line reactor must be used in connection with a line filter or if several Basic Line Modules are operated in parallel.
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Line-side power components 4.4 Line reactors for Basic Line Modules Note Malfunctions through magnetic fields Reactors produce magnetic fields that can disturb or damage components and cables. • Arrange the components and cables at a suitable distance (at least 200 mm) or shield the magnetic fields appropriately.
Line-side power components 4.4 Line reactors for Basic Line Modules 4.4.3 Dimension drawing Figure 4-3 Dimension drawing of line reactors for Basic Line Modules Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.4 Line reactors for Basic Line Modules Table 4- 10 Dimensions of line reactors for Basic Line Modules, 3 AC 380 V ... 480 V (all values in mm) 6SL3000- 0CE35-1AA0 0CE37-7AA0 0CE41-0AA0 0CE41-5AA0 0CE41-6AA0 152.5 152.5 212.5 212.5 211.5...
Line-side power components 4.4 Line reactors for Basic Line Modules 4.4.4 Technical data Table 4- 12 Technical data of line reactors for Basic Line Modules, 3 AC 380 ... 480 V, Part 1 Article number 6SL3000- 0CE35-1AA0 0CE37-7AA0 0CE41-0AA0 0CE41-5AA0 Suitable for 6SL3330- 1TE34-2AA3...
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Line-side power components 4.4 Line reactors for Basic Line Modules Table 4- 14 Technical data of line reactors for Basic Line Modules, 3 AC 500 ... 690 V, Part 1 Article number 6SL3000- 0CH32-7AA0 0CH34-8AA0 0CH36-0AA0 0CH41-2AA0 Suitable for 6SL3330- 1TG33-0AA3 1TG34-3AA3 1TG36-8AA3...
Line-side power components 4.5 Line reactors for Smart Line Modules Line reactors for Smart Line Modules 4.5.1 Description Line reactors limit low-frequency line harmonics and reduce the load on the semiconductors in the Smart Line Modules. For this reason, line reactors must always be provided when Smart Line Modules are used.
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Line-side power components 4.5 Line reactors for Smart Line Modules Note Malfunctions through magnetic fields Reactors produce magnetic fields that can disturb or damage components and cables. • Arrange the components and cables at a suitable distance (at least 200 mm) or shield the magnetic fields appropriately.
Line-side power components 4.5 Line reactors for Smart Line Modules 4.5.3 Dimension drawing Line reactor 6SL3000-0EE36-2AA0 Figure 4-4 Dimension drawing of line reactor 6SL3000-0EE36-2AA0 Table 4- 16 Dimensions (all dimensions in mm) – – Lengths D and E correspond to the distance between holes Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.5 Line reactors for Smart Line Modules Line reactor 6SL3000-0EE38-8AA0 Figure 4-5 Dimension drawing of line reactor 6SL3000-0EE38-8AA0, all dimensions in mm Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.5 Line reactors for Smart Line Modules Line reactor 6SL3000-0EE41-4AA0 Figure 4-6 Dimension drawing of line reactor 6SL3000-0EE41-4AA0 Table 4- 17 Dimensions (all dimensions in mm) 80.5 130.5 Lengths D and E correspond to the distance between holes Note Remove the crane lifting eyes The crane lifting eyes can be removed after installation.
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Line-side power components 4.5 Line reactors for Smart Line Modules Line reactor 6SL3000-0EH34-7AA0 Figure 4-7 Dimension drawing of line reactor 6SL3000-0EH34-7AA0 Table 4- 18 Dimensions (all dimensions in mm) 16.5 – – Lengths D and E correspond to the distance between holes Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.5 Line reactors for Smart Line Modules Line reactor 6SL3000-0EH37-6AA0 Figure 4-8 Dimension drawing of line reactor 6SL3000-0EE37-6AA0, all dimensions in mm Note Remove the crane lifting eyes The crane lifting eyes can be removed after installation. Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.5 Line reactors for Smart Line Modules Line reactor 6SL3000-0EE41-4AA0 Figure 4-9 Dimension drawing of line reactor 6SL3000-0EH41-4AA0 Table 4- 19 Dimensions (all dimensions in mm) 88.5 79.5 236.5 139.5 149.5 108.5 Lengths D and E correspond to the distance between holes Note Remove the crane lifting eyes The crane lifting eyes can be removed after installation.
Line-side power components 4.5 Line reactors for Smart Line Modules 4.5.4 Technical data Table 4- 20 Technical data, line reactors for Smart Line Modules, 3 AC 380 ... 480 V Article number 6SL3000- 0EE36-2AA0 0EE38-8AA0 0EE41-4AA0 Suitable for 6SL3330- 6TE35-5AA3 6TE41-1AA3 6TE41-3AA3 Smart Line Module...
Line-side power components 4.6 Active Interface Modules Active Interface Modules 4.6.1 Description Active Interface Modules are used in conjunction with the Active Line Modules in chassis format. The Active Interface Modules contain a Clean Power Filter with basic RI suppression, the precharging circuit for the Active Line Module, the line voltage sensing circuit and monitoring sensors.
Line-side power components 4.6 Active Interface Modules 4.6.2 Safety information WARNING Not observing fundamental safety instructions and residual risks Not observing fundamental safety instructions and residual risks listed in Chapter 1 can result in accidents with severe injuries or death. •...
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Line-side power components 4.6 Active Interface Modules WARNING Electric shock due to unexpectedly long discharge time If you operate the Active Interface Module without an Active Line Module, the discharge time extends to more than 20 minutes after the supply voltage has been disconnected. As a result, dangerous voltage may unexpectedly be present at the terminals of the Active Interface Module.
Line-side power components 4.6 Active Interface Modules 4.6.3 Interface description 4.6.3.1 Overview Figure 4-10 Interface overview in the Active Interface Module, frame size FI Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.6 Active Interface Modules Figure 4-11 Interface overview in the Active Interface Module, frame size GI Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.6 Active Interface Modules Figure 4-12 Interface overview in the Active Interface Module, frame size HI Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.6 Active Interface Modules Figure 4-13 Interface overview in the Active Interface Module, frame size JI Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Line-side power components 4.6 Active Interface Modules 4.6.3.2 Connection example Figure 4-14 Connection example Active Interface Module, frame sizes FI / GI Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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As a consequence, the Active Interface Module can be overloaded and destroyed. • Only use Siemens bypass contactors; the associated data are provided in the technical data. NOTICE...
Line-side power components 4.6 Active Interface Modules 4.6.3.5 X530 neutral point grounding Table 4- 25 Neutral point grounding X530 Connector Terminal Designation Technical data Neutral point of the Jumper inserted: Grounded measurement voltage sensing Jumper not inserted: isolated measurement Ground potential The Voltage Sensing Module is supplied with inserted jumper.
Line-side power components 4.6 Active Interface Modules 4.6.3.7 Meaning of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module Table 4- 27 Description of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module Color State Description...
Line-side power components 4.6 Active Interface Modules 4.6.4 Dimension drawing Dimension drawing, frame size FI The mandatory cooling clearances are indicated by the dotted line. Figure 4-17 Dimension drawing for Active Interface Module, frame size FI Side view, front view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.6 Active Interface Modules Dimension drawing, frame size GI The mandatory cooling clearances are indicated by the dotted line. Figure 4-18 Dimension drawing for Active Interface Module, frame size GI Side view, front view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.6 Active Interface Modules Dimension drawing, frame size HI The mandatory cooling clearances are indicated by the dotted line. Figure 4-19 Dimension drawing for Active Interface Module, frame size HI Side view, rear view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.6 Active Interface Modules Dimension drawing, frame size JI The mandatory cooling clearances are indicated by the dotted line. Figure 4-20 Dimension drawing for Active Interface Module, frame size JI Side view, rear view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Line-side power components 4.6 Active Interface Modules 4.6.5 Electrical connection The Active Interface Module is electrically connected in accordance with the connection examples shown in section "Interface description". Operating an Active Interface Module on an ungrounded line supply (IT system) When the device is operated on an ungrounded line supply (IT system), the integrated basic interference suppression modules must be deactivated by screwing out a connection clip.
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Line-side power components 4.6 Active Interface Modules Figure 4-22 Removing the connection clip to the basic interference suppression module in the Active Interface Module for frame size FI Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.6 Active Interface Modules Figure 4-23 Removing the connection clip to the basic interference suppression module in the Active Interface Module for frame size GI Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.6 Active Interface Modules Figure 4-24 Removing the connection clip to the basic interference suppression module in the Active Interface Module for frame size HI Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.6 Active Interface Modules Figure 4-25 Removing the connection clip to the basic interference suppression module in the Active Interface Module for frame size JI Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.6 Active Interface Modules NOTICE Damage to the device through not removing the connection clip with a non-grounded line supply Failure to remove the connection clip to the basic interference suppression module on an ungrounded line supply (IT system) can cause significant damage to the device. •...
Line-side power components 4.6 Active Interface Modules 4.6.6 Technical data Table 4- 28 Technical data for Active Interface Modules, 3 AC 380 V ... 480 V, Part 1 Article number 6SL3300– 7TE32–6AAx 7TE32–6AAx 7TE33–8AAx 7TE35–0AAx Suitable for Active Line Module 6SL3330- 7TE32-1AA3 7TE32-6AA3...
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Line-side power components 4.6 Active Interface Modules Table 4- 29 Technical data for Active Interface Modules, 3 AC 380 V ... 480 V, Part 2 Article number 6SL3300– 7TE38–4AAx 7TE38–4AAx 7TE41–4AAx 7TE41–4AAx Suitable for Active Line Module 6SL3330- 7TE36-1AA3 7TE37-5AA3 7TE41-0AA3 7TE41-2AA3 7TE38-4AA3...
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Line-side power components 4.6 Active Interface Modules Table 4- 30 Technical data for Active Interface Modules, 3 AC 500 V ... 690 V Article number 6SL3300– 7TG35–8AAx 7TG37–4AAx 7TG41–3AAx 7TG41–3AAx Suitable for Active Line Module 6SL3330- 7TG35-8AA3 7TG37-4AA3 7TG41-0AA3 7TG41-3AA3 Rated power of 1100 1400...
Line-side power components 4.7 Active Interface Modules Chassis-2 Active Interface Modules Chassis-2 4.7.1 Description Active Interface Modules Chassis-2 are used in conjunction with the Active Line Modules Chassis-2. The Active Interface Modules Chassis-2 contain a Clean Power Filter with basic RI suppression, line voltage sensing circuit and monitoring sensors.
Line-side power components 4.7 Active Interface Modules Chassis-2 4.7.2 Safety information WARNING Not observing fundamental safety instructions and residual risks Not observing fundamental safety instructions and residual risks listed in Chapter 1 can result in accidents with severe injuries or death. •...
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Line-side power components 4.7 Active Interface Modules Chassis-2 Electric shock due to unexpectedly long discharge time If you operate the Active Interface Module without an Active Line Module, the discharge time extends to more than 20 minutes after the supply voltage has been disconnected. As a result, dangerous voltage may unexpectedly be present at the terminals of the Active Interface Module.
As a consequence, the Active Interface Module Chassis-2 can be overloaded and destroyed. • Only use Siemens main contactors; the associated data can be found in Chapter "Pre- charging input circuit for Active Interface Modules Chassis-2 (Page 119)". • Wire the control and feedback of the contactors to the Active Line Module Chassis-2 to ensure a correct control sequence.
Line-side power components 4.7 Active Interface Modules Chassis-2 NOTICE Damage to the device due to different phase sequence in the precharging and main circuits Different phase sequences in the pre-charging and main circuits can overload and destroy the pre-charging resistors during the brief overlap period, where both contactors are simultaneously closed.
Line-side power components 4.7 Active Interface Modules Chassis-2 Note Cable glands and cable holders There are two cable glands in the front cover in front of terminal X500 and on the side cover. There are cable holders for securing the cables above the transparent covers. 4.7.3.5 X530 neutral point grounding Table 4- 33...
Line-side power components 4.7 Active Interface Modules Chassis-2 4.7.3.7 Meaning of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module Table 4- 35 Description of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module Color State Description...
Line-side power components 4.7 Active Interface Modules Chassis-2 4.7.4 Dimension drawing Dimension drawing Active Interface Module Chassis-2 The mandatory cooling clearances are indicated by the dotted line. Figure 4-30 Dimension drawing Active Interface Module Chassis-2. Rear view, side view, front view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Line-side power components 4.7 Active Interface Modules Chassis-2 4.7.5 Installation The Active Interface Module Chassis-2 is secured at the top and bottom of the device using 3 M10 screws, which are screwed onto the rear mounting panel of the control cabinet. Then the Active Interface Module Chassis-2 is fastened to the mounting surface of the control cabinet using a mounting bracket.
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Line-side power components 4.7 Active Interface Modules Chassis-2 Note Tolerances for holes tapped in the rear mounting panel If the specified tolerances for the threaded holes of the rear mounting panel of the control cabinet cannot be adhered to, then compensating fastening elements should be used to facilitate screwing on the Active Interface Modules Chassis-2.
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Line-side power components 4.7 Active Interface Modules Chassis-2 ● Due to the considerable weight of the device, ensure that a stable mounting footprint is available for the Active Interface Module Chassis-2 and that there are no obstacles in the rolling area (such as screws). ●...
Line-side power components 4.7 Active Interface Modules Chassis-2 4.7.6 Electrical connection The Active Interface Module Chassis-2 is electrically connected in accordance with the connection examples shown in section "Interface description". Operating an Active Interface Module Chassis-2 on an ungrounded supply system (IT system) When the device is operated in a non-grounded network (IT network), the integrated basic interference suppression module must be deactivated by removing a connection clip.
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Line-side power components 4.7 Active Interface Modules Chassis-2 Figure 4-35 Removing the connection clip to the basic interference suppression module in the Active Interface Module in the Chassis-2 format Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.7 Active Interface Modules Chassis-2 NOTICE Damage to the device through not removing the connection clip with a non-grounded line supply Failure to remove the connection clip to the basic interference suppression module on an ungrounded line supply (IT system) can cause significant damage to the device. •...
Line-side power components 4.7 Active Interface Modules Chassis-2 4.7.7 Operating an Active Interface Module Chassis-2 on an ungrounded supply system (IT system) When operating a Active Interface Module Chassis-2 on an ungrounded line supply (IT line system), an isolating transformer must be connected at terminal strip X609 upstream of the fan power supply.
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Line-side power components 4.7 Active Interface Modules Chassis-2 Figure 4-36 Connection example for Active Interface Module Chassis-2 Figure 4-37 Active Interface Module Chassis-2 pre-charging input circuit Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line-side power components 4.7 Active Interface Modules Chassis-2 Pre-charge contactor The precharging contactor must be able to conduct the maximum precharging current for approx. 1 second and be able to switch ohmic-capacitive loads. To protect against overvoltage when opening, the contactor should be equipped with a varistor, corresponding to the manufacturer's recommendations.
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Line-side power components 4.7 Active Interface Modules Chassis-2 Fuses The pre-charging input circuit components are protected against overload using fuses. The following fuses are recommended: ● In a version with one precharging resistor for each phase, fuses of the 3NE1 817-0 (50 A) type are recommended.
Line-side power components 4.7 Active Interface Modules Chassis-2 4.7.9 Technical data Table 4- 37 Technical data for Active Interface Modules, 380 V ... 480 V 3 AC Article number 6SL3301– 7TE36–4AA0 7TE41–0AA0 Suitable for Active Line Module 6SL3331- 7TE35-6AA0 7TE38-8AA0 7TE36-4AA0 7TE41-0AA0 Rated power of...
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Line-side power components 4.7 Active Interface Modules Chassis-2 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Line Modules Introduction The drive line-up is connected to the power supply network via the Line Modules. Line Infeeds comprise a Line Module and the associated line connection and generate a DC voltage from the connected line voltage that is used to power the connected Motor Modules. The Line Modules and Interface Modules are suitable for direct operation on TN, IT and TT systems.
Line Modules 5.2 Basic Line Modules Basic Line Modules 5.2.1 Description Basic Line Modules are used for the power infeed into the DC link. They are suitable for applications in which no regenerative energy is produced, or in which the energy exchange takes place between the motor- and the generator-driven axes in the DC link.
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Line Modules 5.2 Basic Line Modules Components of the Basic Infeed A Basic Infeed comprises a Basic Line Module and an external line connection, which comprises a line filter and a line reactor. Operating principle One or more Motor Modules can be connected to the power supply network via the Basic Line Module.
Line Modules 5.2 Basic Line Modules 5.2.2 Safety information WARNING Not observing fundamental safety instructions and residual risks Not observing fundamental safety instructions and residual risks listed in Chapter 1 can result in accidents with severe injuries or death. • Comply with the fundamental safety instructions. •...
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Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been released for this purpose. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the particular application.
Line Modules 5.2 Basic Line Modules 5.2.3 Interface description 5.2.3.1 Overview Figure 5-1 Basic Line Module, frame size FB Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line Modules 5.2 Basic Line Modules Figure 5-2 Basic Line Module, frame sizes GB, GD Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Line Modules 5.2 Basic Line Modules 5.2.3.2 Connection example Figure 5-3 Connection example for Basic Line Module, frame sizes FB, GB, Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line Modules 5.2 Basic Line Modules Figure 5-4 Connection example, Basic Line Module, frame size GD NOTICE Damage to the device due to different phase sequence in the precharging and main circuits During the brief overlap period where both contactors are simultaneously closed, the precharging resistors of the Basic Line Module could be overloaded and destroyed due to different phase sequences in the precharging and main circuits.
Line Modules 5.2 Basic Line Modules 5.2.3.3 Line/load connection Table 5- 2 Line/load connection of the Basic Line Module Terminals Technical specifications U1, V1, W1 Voltage: 3 AC power input 3 AC 380 V -10% (-15% < 1 min) ... 3 AC 480 V +10% •...
Line Modules 5.2 Basic Line Modules 5.2.3.4 X9 terminal strip Table 5- 3 Terminal strip X9 for Basic Line Modules, frame sizes FB, GB Terminal Signal name Technical specifications P24V External 24 V DC supply Voltage: 24 VDC (20.4 ... 28.8 V) Current consumption: Max.
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Line Modules 5.2 Basic Line Modules WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Only use temperature sensors that fully comply with the specifications of the safety isolation.
Line Modules 5.2 Basic Line Modules 5.2.3.6 X42 terminal strip Table 5- 6 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Connector Terminal Function Technical specifications P24L Voltage supply for Control Unit, Sensor Module and Terminal Module (18 to 28.8 V) maximum load current: 3 A Max.
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Line Modules 5.2 Basic Line Modules 5.2.4 Dimension drawing Dimension drawing, frame size FB The mandatory ventilation clearances are indicated by the dotted line. Figure 5-5 Dimension drawing, Basic Line Module, frame sizes FB, side view, front view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line Modules 5.2 Basic Line Modules Dimension drawing, frame sizes GB, GD The mandatory ventilation clearances are indicated by the dotted line. Figure 5-6 Dimension drawing, Basic Line Module, frame sizes GB, GD. Side view, rear view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Line Modules 5.2 Basic Line Modules 5.2.5 Electrical connection Operating a Basic Line Module on a non-grounded line supply (IT system) When the Basic Line Module is operated on an ungrounded line supply (IT system), the integrated basic interference suppression modules must be deactivated by screwing out a connection clip.
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Line Modules 5.2 Basic Line Modules Figure 5-8 Removing the connection clip to the basic interference suppression module in the Basic Line Module, frame size FB Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line Modules 5.2 Basic Line Modules Figure 5-9 Removing the connection clip to the basic interference suppression module in the Basic Line Module, frame sizes GB, GD NOTICE Damage to the device through not removing the connection clip with a non-grounded line supply Failure to remove the connection clip to the basic interference suppression module on an ungrounded line supply (IT system) can cause significant damage to the device.
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Line Modules 5.2 Basic Line Modules Adjusting the fan voltage (-T10) The power supply for the device fans (1 AC 230 V) in the Basic Line Module (-T10) is taken from the line supply using transformers. The installation position of the transformers is indicated in the interface descriptions.
Line Modules 5.2 Basic Line Modules Table 5- 11 Line voltage assignment for the setting at the fan transformer (3 AC 500 ... 690 V) Line voltage Tap at the fan transformer (-T10) 500 V ± 10% 500 V 525 V ± 10% 525 V 575 V ±...
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Line Modules 5.2 Basic Line Modules Figure 5-11 Connection example, Basic Line Module, frame size GD Pre-charge contactor The precharging contactor must be able to conduct the maximum precharging current for approx. 1 second (see the technical data) - and be able to switch ohmic-capacitive loads. To protect against overvoltage when opening, the contactor should be equipped with a varistor, corresponding to the manufacturer's recommendations.
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Line Modules 5.2 Basic Line Modules For a version with one precharging resistor for each phase, a Sirius 3RT2027 is recommended. For a version with two precharging resistors connected in parallel for each phase, a Sirius 3RT2037 contactor is recommended. Precharging resistors The precharging resistors are used to limit the current while precharging.
Line Modules 5.2 Basic Line Modules 5.2.7 Technical data 5.2.7.1 Basic Line Modules, 380 ... 480 V 3 AC Table 5- 13 Technical data for Basic Line Modules, 3 AC 380 V ... 480 V, Part 1 Article number 6SL3330– 1TE34–2AA3 1TE35–3AA3 1TE38–2AA3 1TE41–2AA3...
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Line Modules 5.2 Basic Line Modules Article number 6SL3330– 1TE34–2AA3 1TE35–3AA3 1TE38–2AA3 1TE41–2AA3 Max. cable length (total of all motor cables and DC link) - Shielded 2600 2600 2600 4000 - Unshielded 3900 3900 3900 6000 Degree of protection IP00 IP00 IP00 IP00...
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Line Modules 5.2 Basic Line Modules Table 5- 14 Technical data for Basic Line Modules, 3 AC 380 V ... 480 V, Part 2 Article number 6SL3330– 1TE41–5AA3 1TE41–8AA3 Rated output - For I (50 Hz, 400 V) n_DC - For I (50 Hz, 400 V) H_DC - For I...
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Line Modules 5.2 Basic Line Modules Article number 6SL3330– 1TE41–5AA3 1TE41–8AA3 Dimensions - Width - Height 1653 1653 - Depth Frame size Weight Recommended fuse 3NE1437-2 3NE1435-2 - Number per phase (connected in parallel) - Rated current - Frame size acc. to IEC 60269 Minimum short-circuit current 18.4 18.6...
Line Modules 5.2 Basic Line Modules 5.2.7.2 Basic Line Modules, 500 ... 690 V 3 AC Table 5- 15 Technical data for Basic Line Modules, 500 V ... 690 V 3 AC, Part 1 Article number 6SL3330– 1TG33–0AA3 1TG34–3AA3 1TG36–8AA3 1TG41–1AA3 Rated power - For I...
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Line Modules 5.2 Basic Line Modules Article number 6SL3330– 1TG33–0AA3 1TG34–3AA3 1TG36–8AA3 1TG41–1AA3 Degree of protection IP00 IP00 IP00 IP00 Dimensions - Width - Height 1164 1164 1164 1653 - Depth Frame size Weight Recommended fuse 3NE1230-2 3NE1333-2 3NE1436-2 3NE1334-2 - Number per phase (connected in parallel) - Rated current - Frame size acc.
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Line Modules 5.2 Basic Line Modules Table 5- 16 Technical data for Basic Line Modules, 500 V ... 690 V 3 AC, Part 2 Article number 6SL3330– 1TG41–4AA3 1TG41–8AA3 Rated power - For I (50 Hz, 690 V) 1100 1500 n_DC - For I (50 Hz, 690 V)
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Line Modules 5.2 Basic Line Modules Article number 6SL3330– 1TG41–4AA3 1TG41–8AA3 Dimensions - Width - Height 1653 1653 - Depth Frame size Weight Recommended fuse 3NE1436-2 3NE1435-2 - Number per phase (connected in parallel) - Rated current - Frame size acc. to IEC 60269 Minimum short-circuit current 18.6 The specified power loss is the maximum value at 100% capacity utilization.
Line Modules 5.2 Basic Line Modules 5.2.7.3 Overload capability The Basic Line Modules have an overload reserve. The criterion for overload is that the Basic Line Module is operated as a maximum with its base load current before and after the overload occurs (a load duration of 300 s is used as a basis here).
Line Modules 5.3 Smart Line Modules Smart Line Modules 5.3.1 Description Smart Line Modules are infeed/regenerative feedback units. Like the Basic Line Module, they supply energy to the connected Motor Modules, but unlike the Basic Line Module, they can feed back regenerative energy. The infeed occurs over a diode jumper, while stable, line-commutated regenerative feedback takes place via IGBTs with 100% continuous energy regeneration.
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Line Modules 5.3 Smart Line Modules Components of the Smart Infeed A Smart Infeed comprises a Smart Line Module and an external line connection, which comprises bypass contactor, precharging input circuit, fuse, and line reactor. Figure 5-13 Overview of Smart Infeed Operating principle One or more Motor Modules can be connected to the power supply network via the Smart Line Module.
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Line Modules 5.3 Smart Line Modules Parallel connection of Smart Line Modules to increase power rating Up to four Smart Line Modules with the same power rating can be connected in parallel in order to increase power. The following rules must be observed when connecting Smart Line Modules in parallel: ●...
Line Modules 5.3 Smart Line Modules 5.3.2 Safety information WARNING Not observing fundamental safety instructions and residual risks Not observing fundamental safety instructions and residual risks listed in Chapter 1 can result in accidents with severe injuries or death. • Comply with the fundamental safety instructions. •...
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Line Modules 5.3 Smart Line Modules WARNING Fire due to inadequate ventilation clearances Inadequate ventilation clearances can cause overheating with a risk for personnel through smoke development and fire. This can also result in more downtimes and reduced service lives of Line Modules. •...
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Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been released for this purpose. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the particular application.
Line Modules 5.3 Smart Line Modules 5.3.3 Interface description 5.3.3.1 Overview Figure 5-14 Smart Line Module, frame size GX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line Modules 5.3 Smart Line Modules Figure 5-15 Smart Line Module, frame size HX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line Modules 5.3 Smart Line Modules Figure 5-16 Smart Line Module, frame size JX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Line Modules 5.3 Smart Line Modules 5.3.3.2 Connection example Figure 5-17 Smart Line Module wiring diagram Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Line Modules 5.3 Smart Line Modules NOTICE Damage to the device due to different phase sequence in the precharging and main circuits If the precharging and main circuits have different phase sequences, the precharging resistors could be overloaded and destroyed during the brief overlap period where both contactors are simultaneously closed.
Line Modules 5.3 Smart Line Modules 5.3.3.4 X9 terminal strip Table 5- 19 Terminal strip X9 Terminal Signal name Technical specifications P24V External 24 V DC supply Voltage: 24 VDC (20.4 ... 28.8 V) Current consumption: max. 1.7 A Bypass contactor con- 240 V AC: 8 A max.
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Line Modules 5.3 Smart Line Modules NOTICE Device failure as a result of unshielded or incorrectly routed cables to temperature sensors Unshielded or incorrectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side. This can result in significant disturbance of all signals (fault messages) up to failure of individual components (destruction of the devices).
Line Modules 5.3 Smart Line Modules 5.3.3.6 X42 terminal strip Table 5- 21 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Connector Terminal Function Technical specifications P24L Voltage supply for Control Unit, Sensor Module and Terminal Module (18 to 28.8 V) maximum load current: 3 A Max.
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Line Modules 5.3 Smart Line Modules 5.3.4 Dimension drawing Dimension drawing, frame size GX The mandatory cooling clearances are indicated by the dotted line. Figure 5-18 Dimension drawing Smart Line Module, frame size GX Front view, side view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line Modules 5.3 Smart Line Modules Dimension drawing, frame size HX The mandatory cooling clearances are indicated by the dotted line. Figure 5-19 Dimension drawing Smart Line Module, frame size HX Side view, rear view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line Modules 5.3 Smart Line Modules Dimension drawing, frame size JX The mandatory cooling clearances are indicated by the dotted line. Figure 5-20 Dimension drawing Smart Line Module, frame size JX Side view, rear view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Line Modules 5.3 Smart Line Modules 5.3.5 Electrical connection Operating a Smart Line Module on a non-grounded line supply (IT system) When the device is operated on an ungrounded line supply (IT system), the integrated basic interference suppression modules must be deactivated by screwing out a connection clip. Note Warning label on the connection clip A yellow warning label is attached to each connection clip so that it is easier to find.
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Line Modules 5.3 Smart Line Modules Figure 5-22 Removing the connection clip to the basic interference suppression module in the Smart Line Module for frame size GX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line Modules 5.3 Smart Line Modules Figure 5-23 Removing the connection clip to the basic interference suppression module in the Smart Line Module for frame size HX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line Modules 5.3 Smart Line Modules Figure 5-24 Removing the connection clip to the basic interference suppression module in the Smart Line Module for frame size JX NOTICE Damage to the device through not removing the connection clip with a non-grounded line supply Failure to remove the connection clip to the basic interference suppression module on a non-grounded line supply (IT system) can cause significant damage to the device.
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Line Modules 5.3 Smart Line Modules Removing the connector jumper on the VSM10 Voltage Sensing Module When operating the Smart Line Module on an ungrounded line supply (IT system), at the Voltage Sensing Module (VSM10), remove the connector jumper in terminal X530 at the lower side of the component.
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Line Modules 5.3 Smart Line Modules Figure 5-25 Setting terminals for the fan transformers (3 AC 380 to 480 V / 3 AC 500 to 690 V) The supply voltage assignments for making the appropriate setting on the fan transformer are indicated in the following tables (factory presetting: 480 V / 0 V or 690 V / 0 V).
Line Modules 5.3 Smart Line Modules 5.3.6 Technical data 5.3.6.1 Smart Line Modules, 3 AC 380 ... 480 V Table 5- 27 Technical data for Smart Line Modules, 3 AC 380 V ... 480 V, Part 1 Article number 6SL3330– 6TE35–5AA3 6TE37–3AA3 6TE41–1AA3 6TE41–3AA3...
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Line Modules 5.3 Smart Line Modules Article number 6SL3330– 6TE35–5AA3 6TE37–3AA3 6TE41–1AA3 6TE41–3AA3 Max. cable length (total of all motor cables and DC link) - Shielded 4000 4000 4800 4800 - Unshielded 6000 6000 7200 7200 Degree of protection IP00 IP00 IP00 IP00...
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Line Modules 5.3 Smart Line Modules Table 5- 28 Technical data for Smart Line Modules, 3 AC 380 V ... 480 V, Part 2 Article number 6SL3330– 6TE41–7AA3 Rated output - For I (50 Hz, 400 V) n_DC - For I (50 Hz, 400 V) H_DC - For I...
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Line Modules 5.3 Smart Line Modules Article number 6SL3330– 6TE41–7AA3 Dimensions - Width - Height 1480 - Depth Frame size Weight, approx. Recommended fuse 3NE1448-2 - Number per phase (connected in parallel) - Rated current - Frame size acc. to IEC 60269 Minimum short-circuit current The specified power loss is the maximum value at 100% capacity utilization.
Line Modules 5.3 Smart Line Modules 5.3.6.2 Smart Line Modules, 3 AC 500 ... 690 V Table 5- 29 Technical data for Smart Line Modules, 3 AC 500 to 690 V Article number 6SL3330– 6TG35–5AA3 6TG38–8AA3 6TG41–2AA3 6TG41–7AA3 Rated power - For I (50 Hz, 690 V) 1000...
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Line Modules 5.3 Smart Line Modules Article number 6SL3330– 6TG35–5AA3 6TG38–8AA3 6TG41–2AA3 6TG41–7AA3 Max. cable length (total of all motor cables and DC link) - Shielded 2250 2750 2750 2750 - Unshielded 3375 4125 4125 4125 Degree of protection IP00 IP00 IP00 IP00...
Line Modules 5.3 Smart Line Modules 5.3.6.3 Overload capability The Smart Line Modules have an overload reserve. The criterion for overload is that the Smart Line Module is operated as a maximum with its base load current before and after the overload occurs (a load duration of 300 s is used as a basis here).
Line Modules 5.4 Active Line Modules Active Line Modules 5.4.1 Description The self-commutating infeed / regenerative feedback units act as step-up converters and generate a stabilized DC link voltage that is 1.5x greater (factory setting) than the rated line supply voltage. In this way, the connected Motor Modules are isolated from the line voltage. This improves the dynamic response and control quality because line tolerances and fluctuations do not affect the motor voltage.
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Line Modules 5.4 Active Line Modules Active Infeed components An Active Infeed comprises an Active Interface Module and an Active Line Module. The bypass contactor is fitted in the relevant Active Interface Module on Active Infeeds which feature an Active Line Module of frame size FX or GX. The Active Interface Modules and Active Line Modules of these frame sizes have degree of protection IP20.
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Line Modules 5.4 Active Line Modules Operating principle One or more Motor Modules can be connected to the power supply network via the Active Line Module. The Active Line Module provides a constant DC-link voltage for the Motor Modules. This ensures that they are not influenced by line voltage fluctuations. The regenerative feedback capability of the Active Line Module can be deactivated by parameterization.
Line Modules 5.4 Active Line Modules 5.4.2 Safety information WARNING Not observing fundamental safety instructions and residual risks Not observing fundamental safety instructions and residual risks listed in Chapter 1 can result in accidents with severe injuries or death. • Comply with the fundamental safety instructions. •...
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Line Modules 5.4 Active Line Modules WARNING Fire due to inadequate ventilation clearances Inadequate ventilation clearances can cause overheating with a risk for personnel through smoke development and fire. This can also result in more downtimes and reduced service lives of Line Modules. •...
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Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been released for this purpose. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the particular application.
Line Modules 5.4 Active Line Modules 5.4.3 Interface description 5.4.3.1 Overview Figure 5-29 Active Line Module, frame size FX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line Modules 5.4 Active Line Modules Figure 5-30 Active Line Module, frame size GX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line Modules 5.4 Active Line Modules Figure 5-31 Active Line Module, frame size HX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line Modules 5.4 Active Line Modules Figure 5-32 Active Line Module, frame size JX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Line Modules 5.4 Active Line Modules 5.4.3.2 Connection example Figure 5-33 Active Line Module wiring diagram Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Line Modules 5.4 Active Line Modules 5.4.3.3 Line/load connection Table 5- 31 Line/load connection of the Active Line Module Terminals Technical specifications U1, V1, W1 Voltage: 3 AC power input 3 AC 380 V -10 % (-15 % < 1 min) ... 3 AC 480 V +10 % •...
Line Modules 5.4 Active Line Modules 5.4.3.4 X9 terminal strip Table 5- 32 Terminal strip X9 Terminal Signal name Technical specifications P24V External 24 V DC supply Voltage: 24 VDC (20.4 ... 28.8 V) Current consumption: max. 1.7 A Bypass contactor con- for Active Interface Module, X609:11 trol for Active Interface Module, X609:12...
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Line Modules 5.4 Active Line Modules NOTICE Device failure as a result of unshielded or incorrectly routed cables to temperature sensors Unshielded or incorrectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side. This can result in significant disturbance of all signals (fault messages) up to failure of individual components (destruction of the devices).
Line Modules 5.4 Active Line Modules 5.4.3.6 X42 terminal strip Table 5- 34 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Connector Terminal Function Technical specifications P24L Voltage supply for Control Unit, Sensor Module and Terminal Module (18 to 28.8 V) maximum load current: 3 A Max.
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Line Modules 5.4 Active Line Modules 5.4.4 Dimension drawing Dimension drawing, frame size FX The mandatory cooling clearances are indicated by the dotted line. Figure 5-34 Dimension drawing Active Line Module, frame size FX Front view, side view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line Modules 5.4 Active Line Modules Dimension drawing, frame size GX The mandatory cooling clearances are indicated by the dotted line. Figure 5-35 Dimension drawing Active Line Module, frame size GX Front view, side view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line Modules 5.4 Active Line Modules Dimension drawing, frame size HX The mandatory cooling clearances are indicated by the dotted line. Figure 5-36 Dimension drawing Active Line Module, frame size HX Side view, rear view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line Modules 5.4 Active Line Modules Dimension drawing, frame size JX The mandatory cooling clearances are indicated by the dotted line. Figure 5-37 Dimension drawing Active Line Module, frame size JX Side view, rear view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Line Modules 5.4 Active Line Modules 5.4.5 Electrical connection Adjusting the fan voltage (-T10) The power supply for the device fans (1 AC 230 V) in the Active Line Module (-T10) is taken from the line supply using transformers. The locations of the transformers are indicated in the interface descriptions.
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Line Modules 5.4 Active Line Modules Table 5- 38 Line voltage assignment for the setting at the fan transformer (3-phase 380 ... 480 V AC) Line voltage Tap at the fan transformer (-T10) 380 V ± 10% 380 V 400 V ± 10% 400 V 440 V ±...
Line Modules 5.4 Active Line Modules 5.4.6 Technical data 5.4.6.1 Active Line Modules, 380 ... 480 V 3 AC Table 5- 40 Technical data for Active Line Modules, 3 AC 380 V ... 480 V, Part 1 Article number 6SL3330– 7TE32–1AA3 7TE32–6AA3 7TE33–8AA3 7TE35–0AA3...
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Line Modules 5.4 Active Line Modules Article number 6SL3330– 7TE32–1AA3 7TE32–6AA3 7TE33–8AA3 7TE35–0AA3 Max. cable length 3) 4) (total of all motor cables and DC link) - Shielded 2700 2700 2700 2700 - Unshielded 4050 4050 4050 4050 Degree of protection IP20 IP20 IP20...
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Line Modules 5.4 Active Line Modules Table 5- 41 Technical data for Active Line Modules, 3 AC 380 V ... 480 V, Part 2 Article number 6SL3330– 7TE36–1AA3 7TE37–5AA3 7TE38–4AA3 7TE41–0AA3 Rated output - For I (50 Hz, 400 V) n_DC - For I (50 Hz, 400 V)
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Line Modules 5.4 Active Line Modules Article number 6SL3330– 7TE36–1AA3 7TE37–5AA3 7TE38–4AA3 7TE41–0AA3 Dimensions - Width - Height 1475 1475 1475 1480 - Depth Frame size Weight Recommended fuse 3NE1438-2 3NE1333-2 3NE1334-2 3NE1436-2 - Number per phase (connected in parallel) - Rated current - Frame size acc.
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Line Modules 5.4 Active Line Modules Table 5- 42 Technical data for Active Line Modules, 3 AC 380 V ... 480 V, Part 3 Article number 6SL3330– 7TE41–2AA3 7TE41–4AA3 Rated output - For I (50 Hz, 400 V) n_DC - For I (50 Hz, 400 V) H_DC - For I...
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Line Modules 5.4 Active Line Modules Article number 6SL3330– 7TE41–2AA3 7TE41–4AA3 Dimensions - Width - Height 1480 1480 - Depth Frame size Weight Recommended fuse 3NE1448-2 3NE1448-2 - Number per phase (connected in parallel) - Rated current - Frame size acc. to IEC 60269 Minimum short-circuit current The specified power loss is the maximum value at 100% capacity utilization.
Line Modules 5.4 Active Line Modules 5.4.6.2 Active Line Modules, 500 ... 690 V 3 AC Table 5- 43 Technical data for Active Line Modules, 3 AC 500 V ... 690 V Article number 6SL3330– 7TG35–8AA3 7TG37–4AA3 7TG41–0AA3 7TG41–3AA3 Rated power - For I (50 Hz, 690 V) 1100...
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Line Modules 5.4 Active Line Modules Article number 6SL3330– 7TG35–8AA3 7TG37–4AA3 7TG41–0AA3 7TG41–3AA3 Max. cable length 3) 4) (total of all motor cables and DC link) - Shielded 2250 2250 2250 2250 - Unshielded 3375 3375 3375 3375 Degree of protection IP00 IP00 IP00...
Line Modules 5.4 Active Line Modules 5.4.6.3 Overload capability The Active Line Modules have an overload reserve. The criterion for overload is that the Active Line Module is operated as a maximum with its base load current before and after the overload occurs (a load duration of 300 s is used as a basis here).
Line Modules 5.5 Active Line Modules Chassis-2 Active Line Modules Chassis-2 5.5.1 Description The self-commutating infeed / regenerative feedback units act as step-up converters and generate a stabilized DC link voltage that is 1.5x greater (factory setting) than the rated line supply voltage.
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Line Modules 5.5 Active Line Modules Chassis-2 Active Infeed Module Chassis-2 components An Active Infeed comprises an Active Interface Module and an Active Line Module. For an Active Infeed Chassis-2 with an Active Line Module Chassis-2, the pre-charging input circuit (pre-charge contactor, pre-charge resistors, bypass contactor) must be provided separately.
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Line Modules 5.5 Active Line Modules Chassis-2 Parallel connection of Active Line Modules Chassis-2 to increase power rating To increase the power, a parallel connection of up to six Active Line Modules Chassis-2 with the same output is possible. For a parallel connection of Active Line Modules Chassis-2, the following rules must be observed: ●...
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Activation of the band-stop filter The "Additional control" function module must be activated to enable the band-stop filter. For additional information, see "SINAMICS S120 Function Manual Drive Functions". After the band-stop filter is activated, no further settings are necessary. It can be operated using the factory parameterization.
Line Modules 5.5 Active Line Modules Chassis-2 5.5.2 Safety information WARNING Not observing fundamental safety instructions and residual risks Not observing fundamental safety instructions and residual risks listed in Chapter 1 can result in accidents with severe injuries or death. •...
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Line Modules 5.5 Active Line Modules Chassis-2 WARNING Fire due to inadequate ventilation clearances Inadequate ventilation clearances can cause overheating with a risk for personnel through smoke development and fire. This can also result in more downtimes and reduced service lives of Line Modules.
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Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been released for this purpose. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the particular application.
Line Modules 5.5 Active Line Modules Chassis-2 5.5.3 Interface description 5.5.3.1 Overview Figure 5-42 Active Line Module Chassis-2 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Line Modules 5.5 Active Line Modules Chassis-2 5.5.3.2 Connection example ① The DC link fuses must be provided on the plant/system side, see Chapter "Technical data (Page 246)". Figure 5-43 Connection example for Active Line Modules Chassis-2 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Line Modules 5.5 Active Line Modules Chassis-2 5.5.3.3 Line/load connection Table 5- 44 Line/load connection of Active Line Module Chassis-2 Terminals Technical specifications U1, V1, W1 Voltage: 3 AC power input 380 V 3 AC -10% (-15% < 1 min) ... 480 V 3 AC +10% •...
Line Modules 5.5 Active Line Modules Chassis-2 5.5.3.4 X51 connection, fan power supply Table 5- 45 Terminal strip X51, fan power supply connection Connector Terminal Function Technical specifications Supply voltage: 3 AC 380 V … 480 V Frequency: 47 ... 63 Hz Max.
Line Modules 5.5 Active Line Modules Chassis-2 5.5.3.5 X9 terminal strip Table 5- 46 Terminal strip X9 Connector Terminal Signal name Technical specifications Pre-charge con- 240 V AC: 8 A max. tactor control 24 VDC: max. 1 A isolated relay contact Reserved, do not use Main contactor 240 V AC: 8 A max.
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Line Modules 5.5 Active Line Modules Chassis-2 WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Only use temperature sensors that fully comply with the specifications of the safety isolation.
Line Modules 5.5 Active Line Modules Chassis-2 Note The temperature sensor connection at terminals X41:3,4 can be used for motors that are equipped with a KTY84-1C130, PT100, PT1000 or PTC measuring sensor in the stator windings. Note Connection to terminals 1 and 2 For operation, 24 V DC must be connected to terminal 1 and ground to terminal 2.
Line Modules 5.5 Active Line Modules Chassis-2 5.5.3.8 X46 terminal strip Table 5- 49 Terminal strip X46 Connector Terminal Function Technical specifications Reserved, do not use Reserved, do not use Reserved, do not use Reserved, do not use Reserved, do not use Reserved, do not use Max.
Line Modules 5.5 Active Line Modules Chassis-2 The monitoring is activated using the following parameters: ● p0255[0] = 250 ms: Precharging contactor closing time ● p0255[1] = 3000 ms: Main contactor closing time ● p0255[2] = 250 ms: Precharging contactor opening time ●...
Line Modules 5.5 Active Line Modules Chassis-2 5.5.3.11 DRIVE-CLiQ interfaces X400, X401, X402 Table 5- 52 DRIVE-CLiQ interfaces X400, X401, X402 Connector Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Line Modules 5.5 Active Line Modules Chassis-2 5.5.4 Dimension drawing Dimension drawing, frame size FS2 The mandatory cooling clearances are indicated by the dotted line. 4 mm: 6SL3331-7TE35–6AA0 (355 kW) 6 mm: 6SL3331-7TE36–4AA0 (400 kW) Figure 5-45 Dimension drawing, Active Line Module Chassis-2, frame size FS2. Side view, front view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Line Modules 5.5 Active Line Modules Chassis-2 Dimension drawing, FS4 The mandatory cooling clearances are indicated by the dotted line. Figure 5-46 Dimension drawing Active Line Module Chassis-2, frame size FS4. Side view, front view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Line Modules 5.5 Active Line Modules Chassis-2 5.5.5 Installation The Active Line Module Chassis-2 is secured using two M10 bolts on the top of the device, which are screwed onto the rear mounting panel of the control cabinet. Then the Active Line Module Chassis-2 is fastened to the mounting surface of the control cabinet using a mounting bracket.
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Line Modules 5.5 Active Line Modules Chassis-2 Note Tolerances for holes tapped in the rear mounting panel If the specified tolerances for the threaded holes of the rear mounting panel of the control cabinet cannot be adhered to, then compensating fastening elements should be used to facilitate screwing in the Active Line Module.
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Line Modules 5.5 Active Line Modules Chassis-2 Attaching the mounting bracket First, fasten the mounting bracket to the mounting surface of the control cabinet, then to the fastening points on the Active Line Module. When mounting, ensure that no additional pressure is applied to the rollers of the Active Line Module by observing the positions of the elongated holes (11 mm x 15 mm).
Line Modules 5.5 Active Line Modules Chassis-2 5.5.6 Electrical connection Attaching the PE connections The 3 PE connections must be attached before installing the Active Line Module. The connecting busbars are included in the accessory pack. Secure each PE connection with 2 screws on the Active Line Module, torque 25 Nm. Figure 5-49 Attaching the PE connections Air-cooled chassis power units...
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Line Modules 5.5 Active Line Modules Chassis-2 Attaching the PE connections The shielding connections are used to connect the cable shields of the shielded signal cables on the Active Line Module. Attach the support plate for the shield connections at the intended position. You can break off individual parts from the 6-part support plate corresponding to your specific requirements, torque 3 Nm.
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Line Modules 5.5 Active Line Modules Chassis-2 In the delivery kit of the Active Line Module, there are 3 shield clamps for cable diameters 3 ...6 mm and 6 ...8 mm. Use the respective shielding clamps corresponding to the cables to be shielded. Attach shield clip Snap in shield clip Figure 5-51...
Line Modules 5.5 Active Line Modules Chassis-2 5.5.7 Operating an Active Line Module Chassis-2 on an ungrounded supply (IT system) When operating a Active Line Module Chassis-2 on an ungrounded line supply (IT line system), an isolating transformer must be connected at terminal strip X51 upstream of the fan power supply.
Line Modules 5.5 Active Line Modules Chassis-2 5.5.8 Technical data 5.5.8.1 Active Line Modules Chassis-2, 380 ... 480 V 3 AC Table 5- 55 Technical data for Active Line Modules Chassis-2, 380 ... 480 V 3 AC Article number 6SL3331– 7TE35–6AA0 7TE36–4AA0 7TE38–8AA0 7TE41–0AA0...
Line Modules 5.5 Active Line Modules Chassis-2 Article number 6SL3331– 7TE35–6AA0 7TE36–4AA0 7TE38–8AA0 7TE41–0AA0 Max. cable length 3) 4) (total of all motor cables and DC link) - Shielded 3900 3900 3900 3900 - Unshielded 5850 5850 5850 5850 Degree of protection IP00 IP00 IP00...
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Line Modules 5.5 Active Line Modules Chassis-2 Low overload Based on the base-load current for slight overload I , the duty cycle is 115% for L_DC 60 seconds with a duty cycle duration of 300 seconds. Figure 5-52 Low overload Duty cycle with maximum current The duty cycle with maximum current I is based on a duty cycle 150% for 5 seconds...
Motor Modules Description A Motor Module is a power unit (DC-AC inverter) that provides the power supply for the motor connected to it. Power is supplied by means of the DC link of the drive unit. A Motor Module must be connected to a Control Unit via DRIVE-CLiQ. The open-loop and closed-loop control functions are stored in the Control Unit.
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Motor Modules 6.1 Description Operating principle Motor Modules are designed for multi-axis drive systems and are controlled by either a CU320-2 or a SIMOTION D Control Unit. Motor Modules are interconnected by means of a shared DC busbar. One or more Motor Modules are supplied with energy for the motors via the DC link. Both synchronous and induction motors can be operated.
Motor Modules 6.2 Safety information Safety information WARNING Not observing fundamental safety instructions and residual risks Not observing fundamental safety instructions and residual risks listed in Chapter 1 can result in accidents with severe injuries or death. • Comply with the fundamental safety instructions. •...
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Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been released for this purpose. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the particular application.
Motor Modules 6.3 Interface description Interface description 6.3.1 Overview Figure 6-1 Motor Module, frame size FX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor Modules 6.3 Interface description Figure 6-2 Motor Module, frame size GX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor Modules 6.3 Interface description Figure 6-3 Motor Module, frame size HX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor Modules 6.3 Interface description Figure 6-4 Motor Module, frame size JX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Motor Modules 6.3 Interface description 6.3.2 Connection example Figure 6-5 Connection example Motor Modules Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Motor Modules 6.3 Interface description 6.3.3 DC link/motor connection Table 6- 2 DC link/motor connection of the Motor Module Terminals Technical specifications DCP, DCN Voltage: DC power input 510 ... 720 VDC • 675 ... 1035 VDC • Connections: Frame sizes FX / GX: Thread M10 / 25 Nm for cable lugs in accordance with DIN 46234 / •...
Motor Modules 6.3 Interface description 6.3.6 X41 EP terminal / temperature sensor connection Table 6- 5 Terminal strip X41 Connector Terminal Function Technical specifications EP M1 (Enable Pulses) Supply voltage: 24 VDC (20.4 ... 28.8 V) Current consumption: 10 mA EP +24 V (Enable The pulse inhibit function is only available Pulses)
Motor Modules 6.3 Interface description NOTICE Damage to motor in the event of incorrectly connected KTY temperature sensor If a KTY temperature sensor is connected with incorrect polarity, it is not possible to detect when the motor overheats. Overheating can cause damage to the motor. •...
Motor Modules 6.3 Interface description 6.3.8 X46 Brake control and monitoring Table 6- 7 Terminal strip X46 brake control and monitoring Connector Terminal Function Technical specifications BR output + Brake connection Supply voltage: 24 V DC BR output - Max. load current: 200 mA FB input + Internal feedback signal from the Safe Brake Adapter...
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Motor Modules 6.4 Dimension drawing Dimension drawing Dimension drawing, frame size FX The mandatory cooling clearances are indicated by the dotted line. Figure 6-6 Dimension drawing Motor Module, frame size FX Front view, side view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor Modules 6.4 Dimension drawing Dimension drawing, frame size GX The mandatory cooling clearances are indicated by the dotted line. Figure 6-7 Dimension drawing Motor Module, frame size GX Front view, side view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor Modules 6.4 Dimension drawing Dimension drawing, frame size HX The mandatory cooling clearances are indicated by the dotted line. Figure 6-8 Dimension drawing Motor Module, frame size HX Side view, rear view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor Modules 6.4 Dimension drawing Dimension drawing, frame size JX The mandatory cooling clearances are indicated by the dotted line. Figure 6-9 Dimension drawing Motor Module, frame size JX Side view, rear view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Motor Modules 6.5 Electrical connection Electrical connection Adjusting the fan voltage (-T10) The power supply for the device fans (1 AC 230 V) in the Motor Module (-T10) is taken from the line supply using transformers. The installation position of the transformers is indicated in the interface descriptions.
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Motor Modules 6.5 Electrical connection Table 6- 11 Line voltage assignment for the setting at the fan transformer (3 AC 380 ... 480 V) Line voltage Tap at the fan transformer (-T10) 380 V ± 10% 380 V 400 V ± 10% 400 V 440 V ±...
Motor Modules 6.6 Technical specifications Technical specifications 6.6.1 Motor Modules, 510 ... 720 V DC (line voltage 3 AC 380 ... 480 V) Table 6- 13 Technical data for Motor Modules, 510 ... 720 V DC (line voltage 380 ... 480 V3 AC), Part 1 Article number 6SL3320–...
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Motor Modules 6.6 Technical specifications Article number 6SL3320– 1TE32–1AA3 1TE32–6AA3 1TE33–1AA3 1TE33–8AA3 Connections - DC-link connection - Motor connection - PE connection PE1 - PE connection PE2 Max. conductor cross-sections - DC-link connection (DCP, DCN) mm² 2 x 185 2 x 185 2 x 240 2 x 240 - Motor connection (U2, V2, W2)
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Motor Modules 6.6 Technical specifications Table 6- 14 Technical data for Motor Modules, 510 ... 720 V DC (line voltage 380 ... 480 V 3 AC), Part 2 Article number 6SL3320– 1TE35–0AA3 1TE36–1AA3 1TE37–5AA3 1TE38–4AA3 Output current - Rated current I - Base load current I - Base load current I - For S6 operation (40%) I...
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Motor Modules 6.6 Technical specifications Article number 6SL3320– 1TE35–0AA3 1TE36–1AA3 1TE37–5AA3 1TE38–4AA3 Max. conductor cross-sections - DC-link connection (DCP, DCN) mm² 2 x 240 Busbar Busbar Busbar - Motor connection (U2, V2, W2) mm² 2 x 240 4 x 240 4 x 240 4 x 240 - PE connection PE1...
Motor Modules 6.6 Technical specifications Table 6- 15 Technical data for Motor Modules, 510 ... 720 V DC (line voltage 380 ... 480 V3 AC), Part 3 Article number 6SL3320– 1TE41–0AA3 1TE41–2AA3 1TE41–4AA3 1TE41–4AS3 Output current - Rated current I 1260 1405 1330...
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Motor Modules 6.6 Technical specifications Article number 6SL3320– 1TE41–0AA3 1TE41–2AA3 1TE41–4AA3 1TE41–4AS3 Max. conductor cross-sections - DC-link connection (DCP, DCN) mm² Busbar Busbar Busbar Busbar - Motor connection (U2, V2, W2) mm² 6 x 240 6 x 240 6 x 240 6 x 240 - PE connection PE1 mm²...
Motor Modules 6.6 Technical specifications 6.6.2 Motor Modules, 675 ... 1035 V DC (line voltage 3 AC 500 ... 690 V) Table 6- 16 Technical data for Motor Modules, 675 ... 1035 V DC (line voltage 3 AC 500 ... 690 V), Part 1 Article number 6SL3320–...
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Motor Modules 6.6 Technical specifications Article number 6SL3320– 1TG28–5AA3 1TG31–0AA3 1TG31–2AA3 1TG31–5AA3 Max. conductor cross-sections - DC-link connection (DCP, DCN) mm² 2 x 185 2 x 185 2 x 185 2 x 185 - Motor connection (U2, V2, W2) mm² 2 x 185 2 x 185 2 x 185...
Motor Modules 6.6 Technical specifications Table 6- 17 Technical data for Motor Modules, 675 ... 1035 V DC (line voltage 3 AC 500 ... 690 V), Part 2 Article number 6SL3320– 1TG31–8AA3 1TG32–2AA3 1TG32–6AA3 1TG33–3AA3 Output current - Rated current I - Base load current I - Base load current I - Max.
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Motor Modules 6.6 Technical specifications Article number 6SL3320– 1TG31–8AA3 1TG32–2AA3 1TG32–6AA3 1TG33–3AA3 Max. conductor cross-sections - DC-link connection (DCP, DCN) mm² 2 x 240 2 x 240 2 x 240 2 x 240 - Motor connection (U2, V2, W2) mm² 2 x 240 2 x 240 2 x 240...
Motor Modules 6.6 Technical specifications Table 6- 18 Technical data for Motor Modules, 675 ... 1035 V DC (line voltage 3 AC 500 ... 690 V), Part 3 Article number 6SL3320– 1TG34–1AA3 1TG34–7AA3 1TG35–8AA3 1TG37–4AA3 Output current - Rated current I - Base load current I - Base load current I - Max.
Motor Modules 6.6 Technical specifications Article number 6SL3320– 1TG34–1AA3 1TG34–7AA3 1TG35–8AA3 1TG37–4AA3 Max. conductor cross-sections - DC-link connection (DCP, DCN) mm² Busbar Busbar Busbar Busbar - Motor connection (U2, V2, W2) mm² 4 x 240 4 x 240 4 x 240 6 x 240 - PE connection PE1 mm²...
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Motor Modules 6.6 Technical specifications Table 6- 19 Technical data for Motor Modules, 675 ... 1035 V DC (line voltage 3 AC 500 ... 690 V), Part 4 Article number 6SL3320– 1TG38–1AA3 1TG38–8AA3 1TG41–0AA3 1TG41–3AA3 Output current - Rated current I 1025 1270 - Base load current I...
Another precondition is that the Motor Module is operated at its factory-set pulse frequency at output frequencies > 10 Hz. Additional information on the overload capability is provided in the Low Voltage Configuration Manual and in the SINAMICS S120 Function Manual Drive Functions. Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor Modules 6.6 Technical specifications Low overload The base load current for low overload (I ) is based on a load duty cycle of 110% for 60 s or 150% for 10 s. Figure 6-11 Low overload High overload The base load current for a high overload I is based on a duty cycle of 150% for 60 s or 160% for 10 s.
Motor Modules 6.6 Technical specifications 6.6.4 Current de-rating depending on the pulse frequency When the pulse frequency is increased, the derating factor of the output current must be taken into account. This derating factor must be applied to the currents specified in the technical data for Motor Modules.
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With the "High output frequencies" license, which can be ordered as option J01 on the CompactFlash card for SINAMICS S120, the maximum output frequency is increased up to 650 Hz. Refer to the Low Voltage Configuration Manual for current controller clock cycles deviating from the factory setting.
Motor Modules 6.6 Technical specifications 6.6.5 Parallel connection of Motor Modules The following rules must be observed when connecting Motor Modules in parallel: ● Up to four identical Motor Modules can be connected in parallel. ● A common Control Unit is required whenever the modules are connected in parallel. ●...
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Motor Modules 6.6 Technical specifications Table 6- 23 Motor Modules, DC 510 ... 720 V (line voltage 3 AC 380 ... 480 V) Article number Type rating Output current Minimum cable length [kW] 6SL3320-1TE32-1AA3 6SL3320-1TE32-6AA3 6SL3320-1TE33-1AA3 6SL3320-1TE33-8AA3 6SL3320-1TE35-0AA3 6SL3320-1TE36-1AA3 6SL3320-1TE37-5AA3 6SL3320-1TE38-4AA3 6SL3320-1TE41-0AA3 6SL3320-1TE41-2AA3...
Motor Modules Chassis-2 Description A Motor Module is a power unit (DC-AC inverter) that provides the power supply for the motor connected to it. The power supply is realized through the DC link of the drive unit. A Motor Module must be connected to a Control Unit via DRIVE-CLiQ. The open-loop and closed-loop control functions are implemented in the Control Unit.
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Motor Modules Chassis-2 7.1 Description Operating principle Motor Modules are designed for multi-axis drive systems and are controlled by either a CU320-2 or a SIMOTION D Control Unit. Motor Modules are interconnected by means of a shared DC busbar. One or more Motor Modules are supplied with energy for the motors via the DC link. Both synchronous and induction motors can be operated.
Motor Modules Chassis-2 7.2 Safety information Safety information WARNING Not observing fundamental safety instructions and residual risks Not observing fundamental safety instructions and residual risks listed in Chapter 1 can result in accidents with severe injuries or death. • Comply with the fundamental safety instructions. •...
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Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been released for this purpose. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the particular application.
Motor Modules Chassis-2 7.3 Interface description 7.3.2 Connection example ① The DC link fuses must be provided on the plant/system side, see Chapter "Technical data (Page 313)". Figure 7-3 Connection example, Motor Modules Chassis-2 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Motor Modules Chassis-2 7.3 Interface description 7.3.3 DC link/motor connection Table 7- 1 DC link / motor connection of Motor Modules Chassis-2 Terminals Technical specifications DCP, DCN Voltage: DC power input 510 ... 720 VDC • Connections: Frame size FS2, FS4: d = 14 mm (M12 / 50 Nm) flat connector for busbar connection •...
Motor Modules Chassis-2 7.3 Interface description 7.3.4 X51 connection, fan power supply Table 7- 2 Terminal strip X51, fan power supply connection Connector Terminal Function Technical specifications Supply voltage: 3 AC 380 V … 480 V Frequency: 47 ... 63 Hz Max.
Motor Modules Chassis-2 7.3 Interface description 7.3.5 X9 terminal strip Table 7- 3 Terminal strip X9 Connector Terminal Signal name Technical specifications Pre-charge con- 240 V AC: 8 A max. tactor control 24 VDC: max. 1 A isolated relay contact Reserved, do not use Main contactor 240 V AC: 8 A max.
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Motor Modules Chassis-2 7.3 Interface description WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Only use temperature sensors that fully comply with the specifications of the safety isolation.
Motor Modules Chassis-2 7.3 Interface description 7.3.7 X42 terminal strip Table 7- 5 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Connector Terminal Function Technical specifications P24L Power supply for Control Unit, Sensor Module and Terminal Module (18 ... 28.8 V) maximum load current: 3 A Max.
Motor Modules Chassis-2 7.3 Interface description Note The interface is intended for connection of the Safe Brake Adapter. WARNING Fire due to overheating when the total length of the connecting cables is exceeded Excessively long connection cables on terminal strip X46 can cause components to overheat with the associated risk of fire and smoke.
Motor Modules Chassis-2 7.3 Interface description 7.3.10 X49 terminal block Table 7- 8 Terminal strip X49 Connector Terminal Function Technical specifications LAMPPWR Supply voltage: 24 V DC Max. Load current: 100 mA If the power unit has a fault condition, then voltage is available at the terminals.
Motor Modules Chassis-2 7.3 Interface description 7.3.11 DRIVE-CLiQ interfaces X400, X401, X402 Table 7- 9 DRIVE-CLiQ interfaces X400, X401, X402 Connector Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Motor Modules Chassis-2 7.4 Dimension drawing Dimension drawing Dimension drawing, frame size FS2 The mandatory cooling clearances are indicated by the dotted line. 4 mm: 6SL3321-1TE36–6AA0 (315 kW) 6 mm: 6SL3321-1TE37–4AA0 (355 kW) Figure 7-5 Dimension drawing, Motor Module Chassis-2 format, frame size FS2. Side view, front view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor Modules Chassis-2 7.4 Dimension drawing Dimension drawing, FS4 Figure 7-6 Dimension drawing, Motor Module Chassis-2 format, frame size FS4. Side view, front view Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Motor Modules Chassis-2 7.5 Installation Installation The Motor Module Chassis-2 is secured using two M10 bolts on the top of the device, which are screwed onto the rear mounting panel of the control cabinet. Then the Motor Module Chassis-2 is fastened to the mounting surface of the control cabinet using a mounting bracket.
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Motor Modules Chassis-2 7.5 Installation Note Tolerances for holes tapped in the rear mounting panel If the specified tolerances for the threaded holes of the rear mounting panel of the control cabinet cannot be adhered to, then compensating fastening elements should be used to facilitate screwing in the Motor Module.
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Motor Modules Chassis-2 7.5 Installation Attaching the mounting bracket First, fasten the mounting bracket to the mounting surface of the control cabinet, then to the fastening points on the Motor Module. When mounting, ensure that no additional pressure is applied to the rollers of the Motor Module by observing the positions of the elongated holes (11 mm x 15 mm).
Motor Modules Chassis-2 7.6 Electrical connection Electrical connection Attaching the PE connections The 3 PE connections must be attached before installing the Motor Module. The connecting busbars are included in the accessory pack. Attach each PE connection at the Motor Module using 2 screws, torque 25 Nm. Figure 7-9 Attaching the PE connections Air-cooled chassis power units...
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Motor Modules Chassis-2 7.6 Electrical connection Attaching the PE connections The shield connections are used to connect the shields of the shielded signal cables to the Motor Module. Attach the support plate for the shield connections at the intended position. You can break off individual parts from the 6-part support plate corresponding to your specific requirements, torque 3 Nm.
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Motor Modules Chassis-2 7.6 Electrical connection The accessory pack of the Motor Module includes 3 shield clamps for cable diameters 3 ...6 mm and 6 ...8 mm. Use the respective shielding clamps corresponding to the cables to be shielded. Attach shield clip Snap in shield clip Figure 7-11 Installed signal cable with strain relief and shielding...
Motor Modules Chassis-2 7.7 Operating a Motor Module Chassis-2 on a non-grounded line supply (IT line system) Operating a Motor Module Chassis-2 on a non-grounded line supply (IT line system) When operating a Motor Module Chassis-2 on an ungrounded line supply (IT line system), an isolating transformer must be connected at terminal strip X51 upstream of the fan power supply.
Motor Modules Chassis-2 7.8 Technical data Technical data 7.8.1 Motor Modules, 510 ... 720 V DC (line voltage 3 AC 380 ... 480 V) Table 7- 12 Technical data, Motor Modules Chassis-2, 510 ... 720 V DC (line voltage 3 AC 380 ... 480 V), Part 1 Article number 6SL3321–...
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Motor Modules Chassis-2 7.8 Technical data Article number 6SL3321– 1TE36–6AA0 1TE37–4AA0 1TE41–0AA0 1TE41–1AA0 Motor cable length, max. - shielded - unshielded Degree of protection IP00 IP00 IP00 IP00 Dimensions - Width - Height 1248 1248 1491 1491 - Depth Frame size Weight Recommended fuse acc.
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Motor Modules Chassis-2 7.8 Technical data Table 7- 13 Technical data, Motor Modules Chassis-2, 510 ... 720 V DC (line voltage 3 AC 380 ... 480 V), Part 2 Article number 6SL3321– 1TE41–2AA0 Output current - Rated current I 1200 - Base load current I 1145 - Base load current I...
Another precondition is that the Motor Module is operated at its factory-set pulse frequency at output frequencies > 10 Hz. Additional information on the overload capability is provided in the Low Voltage Configuration Manual and in the SINAMICS S120 Function Manual Drive Functions. Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor Modules Chassis-2 7.8 Technical data Low overload The base load current for low overload (I ) is based on a load duty cycle of 110 % for 60 s. Figure 7-12 Low overload High overload The base load current for a high overload I is based on a duty cycle of 150 % for 60 s.
Motor Modules Chassis-2 7.8 Technical data S6 duty cycle The base load current for duty cycle I is based on a duty cycle of 200 % for 6 s. The duty cycle for I is valid for a pulse frequency of 2 kHz. It is also valid for a pulse frequency of 2.5 kHz, if p0290 is set = 12 (automatic pulse frequency and output current reduction for a thermal power unit overload).
With the "High output frequencies" license, which can be ordered as option J01 on the CompactFlash card for SINAMICS S120, the maximum output frequency is increased up to 650 Hz. Refer to the Low Voltage Configuration Manual for current controller clock cycles deviating from the factory setting.
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Motor Modules Chassis-2 7.8 Technical data Note Mixed operation is not possible It is only possible to connect identical power units in parallel if all power units have the same hardware version. It is not permissible to operate a Motor Module (Article number 6SL3320- xxxxx–xAAx) together with a Motor Module Chassis-2 (Article number 6SL3321-xxxxx–...
DC link components Braking Module 8.1.1 Description A Braking Module and an external braking resistor are required to bring drives to a controlled standstill in the event of a power failure (e.g. emergency retraction or EMERGENCY STOP category 1) or limit the DC-link voltage if the generator is operated for a short period of time, for example because there is no regenerative feedback capability into the supply network when a Basic Line Module is used.
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DC link components 8.1 Braking Module Layout The Braking Module in the chassis format is inserted in a mounting location inside the Line Module or Motor Module, whose fan force cools it. The supply voltage for the electronics is drawn from the DC link. The Braking Module is connected to the DC link by means of the busbar sets and flexible cables, which are supplied as standard.
NOTICE Damage through the use of non-released braking resistors Braking resistors can be damaged when using braking resistors other than those specified in this Manual. • Only use braking resistors released by Siemens. Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
DC link components 8.1 Braking Module 8.1.3 Interface description 8.1.3.1 Braking Module for frame sizes FX, FB Figure 8-2 Braking Module for Active Line Module / Motor Module, frame size FX and for Basic Line Module, frame size FB Note Common connection for the R1 and DCPA With this Braking Module, the R1 and DCPA interfaces use the same connection.
DC link components 8.1 Braking Module 8.1.3.2 Braking Module for frame sizes GX, GB, GD Figure 8-3 Braking Module for Smart Line Module / Active Line Module / Motor Module, frame size GX and for Basic Line Module, frame size GB, GD Note Common connection for the R1 and DCPA With this Braking Module, the R1 and DCPA interfaces use the same connection.
DC link components 8.1 Braking Module 8.1.3.3 Braking Module for frame sizes HX, JX Figure 8-4 Braking Module for Smart Line Module / Active Line Module / Motor Module, frame sizes HX / JX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
The Braking Module requires a DC link voltage so that the "No fault" message can be issued correctly. Note Notes on setting You will find setting instructions for wiring the signals in the SINAMICS S120 Function Manual. Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
DC link components 8.1 Braking Module 8.1.3.7 S1 Threshold switch The response threshold at which the Braking Module is activated and the DC-link voltage generated during braking are specified in the following table. WARNING Electric shock when the threshold switch switches Operating the threshold switch when a voltage is present can cause death or serious injury.
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DC link components 8.1 Braking Module Note Positions of the threshold switches The switch positions of the threshold switches of the Braking Modules are positioned on the panel as follows: • Braking Modules for frame sizes FX, FB, GX, GB, GD: Position "1" is at the top; position "2"...
DC link components 8.1 Braking Module 8.1.4 Installation 8.1.4.1 Installing the Braking Module in an Active Line Module / Motor Module, frame size FX Figure 8-6 Installing the Braking Module in an Active Line Module / Motor Module, frame size FX – steps 1 - 3 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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DC link components 8.1 Braking Module Figure 8-7 Installing the Braking Module in an Active Line Module / Motor Module, frame size FX – steps 4 - 7 Installing the Braking Module The steps for the installation procedure are numbered in accordance with the diagrams in front of them.
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DC link components 8.1 Braking Module 4. Unscrew the three screws of the blanking plate. Remove the plate. 5. Insert the Braking Module where the cover used to be and secure it using the three screws (from step 4). 6. Attach the adapter bar to the DCNA using a nut, so that the busbar cannot be twisted. For this purpose, a small bolt is attached to the adapter bar, which must be located on the lower side of the DCNA connection.
DC link components 8.1 Braking Module 8.1.4.2 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size GX Figure 8-8 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size GX –...
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DC link components 8.1 Braking Module Figure 8-9 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size GX – steps 4 - 6 Installing the Braking Module The steps for the installation procedure are numbered in accordance with the diagrams in front of them.
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DC link components 8.1 Braking Module 4. Unscrew the three screws of the blanking plate. Remove the plate. 5. Insert the Braking Module where the cover used to be and secure it using the three screws (from step 4). 6. Secure the connecting cable to the DC link with two screws (Braking Module connection) and two nuts (DC-link connection).
DC link components 8.1 Braking Module 8.1.4.3 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size HX Figure 8-10 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size HX Installing the Braking Module The steps for the installation procedure are numbered in accordance with the diagram.
DC link components 8.1 Braking Module 8.1.4.4 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size JX Figure 8-11 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size JX Installing the Braking Module The steps for the installation procedure are numbered in accordance with the diagram.
DC link components 8.1 Braking Module 8.1.4.5 Installing the Braking Module in a Basic Line Module, frame size FB Figure 8-12 Installing the Braking Module in a Basic Line Module, frame size FB Installing the Braking Module The steps for the installation procedure are numbered in accordance with the diagram. 1.
DC link components 8.1 Braking Module Note Pay attention to the tightening torques The tightening torques specified in the table "Tightening torques for screw connections" must be observed. 8.1.4.6 Installing the Braking Module in a Basic Line Module, frame size GB, GD Figure 8-13 Installing the Braking Module in a Basic Line Module, frame size GB, GD Air-cooled chassis power units...
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DC link components 8.1 Braking Module Installing the Braking Module Note To install a frame size GX Braking Module in a frame size GB or GD Basic Line Module a cable harness set is required, which is available under Article number 6SL3366-2NG00- 0AA0.
DC link components 8.1 Braking Module 8.1.5 Technical specifications Table 8- 4 Technical data, Braking Modules, 3 AC 380 V ... 480 V Braking Module 6SL3300- 1AE31-3AA0 1AE32-5AA0 1AE32-5BA0 Suitable for installation in: Smart Line Module / Active Line Module / Motor Module, frame size HX / JX Basic Line Module, frame size...
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DC link components 8.1 Braking Module Table 8- 5 Technical data, Braking Modules, 3 AC 500 V ... 600 V Braking Module 6SL3300- 1AF31-3AA0 1AF32-5AA0 1AF32-5BA0 Suitable for installation in: Smart Line Module / Active Line Module / Motor Module, frame size HX / JX Basic Line Module, frame size GB, GD...
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DC link components 8.1 Braking Module Table 8- 6 Technical data, Braking Modules, 3 AC 660 V ... 690 V Braking Module 6SL3300- 1AH31-3AA0 1AH32-5AA0 1AH32-5BA0 Suitable for installation in: Smart Line Module / Active Line Module / Motor Module, frame size HX / JX Basic Line Module, frame size GB, GD...
DC link components 8.2 Braking resistors Braking resistors 8.2.1 Description The excess energy of the DC link is dissipated via the braking resistor. The braking resistor is connected to a Braking Module. The braking resistor is positioned outside the cabinet or switchgear room. This enables the heat loss from the Line Modules or Motor Modules to be dissipated.
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DC link components 8.2 Braking resistors WARNING Fire due to overheating because of inadequate ventilation clearances Inadequate ventilation clearances can cause overheating with a risk for personnel through smoke development and fire. This can also result in increased failures and reduced service lives of braking resistors.
DC link components 8.2 Braking resistors NOTICE Damage to braking resistor due to ingress of water Water penetration may damage the braking resistor. • For outdoor installations, a hood must be provided to protect it from precipitation in accordance with degree of protection IP20. Note Braking resistor/fire alarm sensor interaction If a braking resistor is placed underneath a fire alarm sensor, then the heat produced may...
DC link components 8.2 Braking resistors Figure 8-15 Dimension drawing braking resistor 50 kW/250 kW 8.2.4 Electrical connection Recommended cable cross-sections: ● For 25/125 kW: 35 mm² ● For 50/250 kW: 50 mm² Thermostatic switch A thermostatic switch is installed to protect the braking resistor against overload. Its floating contacts must be integrated in the fault chain on the line side.
DC link components 8.2 Braking resistors 8.2.5 Technical data Table 8- 8 Technical data, braking resistors, 380 V ... 480 V 3 AC Article number Unit 6SL3000-1BE31-3AA0 6SL3000-1BE32-5AA0 (rated power) (peak power) Max. current Resistance Ω 4.4 (± 7.5 %) 2.2 (±...
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DC link components 8.2 Braking resistors Duty cycle Figure 8-16 Duty cycle for braking resistors Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Motor-side power components Sine-wave filter 9.1.1 Description If a sine-wave filter is connected to the output of the Motor Module, the voltage between the motor terminals is virtually sinusoidal. This reduces the voltage load on the motor windings and prevents motor noise that would be induced by the pulse frequency. Sine-wave filters are available up to a converter type power rating of 250 kW (without consideration for derating).
Damage to the Motor Module by using components that have not been released When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use sine-wave filters that SIEMENS has released for SINAMICS. Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor-side power components 9.1 Sine-wave filter NOTICE Risk of damaging sine-wave filter by exceeding the maximum output frequency The maximum permissible output frequency when sine-wave filters are used is 150 Hz. The sine-wave filter can be damaged if the output frequency is exceeded. •...
Motor-side power components 9.1 Sine-wave filter Table 9- 1 Dimensions of the sine-wave filter (all values in mm) 6SL3000- 2CE32-3AA0 2CE32-8AA0 2CE33-3AA0 2CE34-1AA0 The lengths n1, n2 and n3 correspond to the drill hole spacing 9.1.4 Technical data Table 9- 2 Technical data of sine-wave filters 380 V ...
Motor-side power components 9.2 Motor reactors Motor reactors 9.2.1 Description Motor reactors reduce the voltage stress on the motor windings by reducing the voltage gradients at the motor terminals that occur when motors are fed from drive converters. At the same time, the capacitive charge/discharge currents that also occur on the output of the Motor Module when long motor cables are used are reduced.
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Motor-side power components 9.2 Motor reactors Article No. of the Motor Type Output current for a Maximum pulse frequency when Module rating pulse frequency of 1.25 using a motor reactor 6SL3320-... [kW] kHz [A] Line voltage 3 AC 500 ... 690 V 1TG28-5AA3 2.5 kHz 1TG31-0AA3...
When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use motor reactors that SIEMENS has released for SINAMICS. NOTICE Risk of damaging the motor reactor by exceeding the maximum output frequency The maximum permissible output frequency when a motor reactor is used is 150 Hz.
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Motor-side power components 9.2 Motor reactors NOTICE Damage to the motor reactor if the maximum pulse frequency is exceeded The maximum permissible pulse frequency when a motor reactor is used is 2.5 kHz or 4 kHz. The motor reactor can be damaged if the pulse frequency is exceeded. •...
Motor-side power components 9.2 Motor reactors 9.2.3 Dimension drawing Figure 9-3 Dimension drawing, motor reactor Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor-side power components 9.2 Motor reactors Table 9- 6 Dimensions of motor reactors, 3 AC 380 V ... 480 V, Part 1 (all specifications in mm) 6SL3000- 2BE32-1AA0 2BE32-6AA0 2BE33-2AA0 2BE33-8AA0 2BE35-0AA0 Connection type Type 1 Type 1 Type 1 Type 1 Type 2 12.5...
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Motor-side power components 9.2 Motor reactors Table 9- 8 Dimensions of motor reactors, 3 AC 500 V ... 690 V, Part 1 (all specifications in mm) 6SL3000- 2AH31-0AA0 2AH31-5AA0 2AH31-8AA0 2AH32-4AA0 2AH32-6AA0 Connection type Type 1 Type 1 Type 1 Type 1 Type 1 12.5...
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Motor-side power components 9.2 Motor reactors Table 9- 10 Dimensions of motor reactors, 3 AC 500 V ... 690 V, Part 3 (all specifications in mm) 6SL3000- 2AH41-0AA0 2AH41-1AA0 2AH41-3AA0 Connection type Type 1 Type 1 Type 1 79.5 94.5 94.5 Lengths n1 and n2 correspond to the distance between holes Air-cooled chassis power units...
Motor-side power components 9.2 Motor reactors 9.2.4 Technical data Table 9- 11 Technical data of motor reactors, 3 AC 380 V ... 480 V, Part 1 Article number 6SL3000- 2BE32-1AA0 2BE32-6AA0 2BE33-2AA0 2BE33-8AA0 Suitable for Motor Module 6SL3320- 1TE32-1AA3 1TE32-6AA3 1TE33-1AA3 1TE33-8AA3 Type rating of the Motor Module...
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Motor-side power components 9.2 Motor reactors Table 9- 13 Technical data of motor reactors, 3 AC 380 ... 480 V, Part 3 Article number 6SL3000- 2AE41-0AA0 2AE41-4AA0 2AE41-4AA0 2AE41-4AA0 Suitable for Motor Module 6SL3320- 1TE41-0AA3 1TE41-2AA3 1TE41-4AA3 1TE41-4AS3 Type rating of the Motor Module Rated current 1405 1405...
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Motor-side power components 9.2 Motor reactors Table 9- 15 Technical data of motor reactors, 3 AC 500 ... 690 V, Part 1 Article number 6SL3000- 2AH31-0AA0 2AH31-0AA0 2AH31-5AA0 2AH31-5AA0 Suitable for Motor Module 6SL3320- 1TG28-5AA3 1TG31-0AA3 1TG31-2AA3 1TG31-5AA3 Type rating of the Motor Module Rated current Power loss - At 50 Hz...
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Motor-side power components 9.2 Motor reactors Table 9- 17 Technical data of motor reactors, 3 AC 500 ... 690 V, Part 3 Article number 6SL3000- 2AH34-5AA0 2AH34-7AA0 2AH35-8AA0 2AH38-1AA0 Suitable for Motor Module 6SL3320- 1TG34-1AA3 1TG34-7AA3 1TG35-8AA3 1TG37-4AA3 Type rating of the Motor Module Rated current Power loss - At 50 Hz...
Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter dv/dt filter plus Voltage Peak Limiter 9.3.1 Description The dV/dt filter plus voltage peak limiter comprises two components: The dV/dt reactor and the voltage-limiting network (voltage peak limiter) which cuts of the voltage peaks and returns energy to the DC link.
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Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter Table 9- 20 Max. pulse frequency when a dV/dt filter is used in devices with a rated pulse frequency of 2 kHz Article No. of the Motor Type Output current for a Max.
Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter Table 9- 22 Max. pulse frequency when a dv/dt filter is used in units with a rated pulse frequency of 2.5 kHz Article No. of the Motor Type Output current for a Max.
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When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use dV/dt filters that SIEMENS has released for operation with SINAMICS. NOTICE Damage to the dV/dt filter by exceeding the maximum output frequency The maximum permissible output frequency when using a dv/dt filter is 150 Hz.
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Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter NOTICE Damage to the dV/dt filter if a motor is not connected dV/dt filters which are operated without a motor being connected can be damaged or destroyed. • Never operate a dV/dt filter connected to the Motor Module without a connected motor. Note Cable lengths Keep the connecting cables to the Motor Module as short as possible (max.
Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter 9.3.3 Interface description Figure 9-4 Interface overview, voltage peak limiter, type 1 Figure 9-5 Interface overview, voltage peak limiter, type 2 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter Figure 9-6 Interface overview, voltage peak limiter, type 3 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter 9.3.4 Connecting the dv/dt filter plus Voltage Peak Limiter Figure 9-7 Connecting a dV/dt filter plus voltage peak limiter for versions with one dV/dt reactor Figure 9-8 Connecting a dV/dt filter plus voltage peak limiter for versions with two dV/dt reactors Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter Figure 9-9 Connecting a dv/dt filter with Voltage Peak Limiter for versions with two dv/dt reactors to a Motor Module Chassis-2 Cable cross-sections Table 9- 23 Cable cross-sections for connections between the dV/dt filter plus voltage peak limiter and Motor Module dV/dt filter plus voltage Connection to the DC link...
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Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter Table 9- 24 Cable cross-sections for connections between the dv/dt filter plus Voltage Peak Limiter and Motor Module Chassis-2 dv/dt filter plus Voltage Connection to the DC link Connection between dv/dt reactor and Peak Limiter (DCP / DCN) Voltage Peak Limiter...
Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter 9.3.5 Dimension drawing, dv/dt reactor Figure 9-10 Dimension drawing, dV/dt reactor Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter Table 9- 25 Dimensions of dV/dt reactor, 380 V ... 480 V 3 AC (all dimensions in mm) 6SL3000- 2DE32-6CA0 2DE35-0CA0 2DE38-4CA0 2DE41-4DA0 10.5 x 14 14 x 18 14 x 18 14 x 18 152.5 152.5...
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Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter Table 9- 27 Dimensions of dV/dt reactor, 500 V ... 690 V 3 AC, part 2 (all dimensions in mm) 6SL3000- 2DH35-8CA0 2DH38-1DA0 2DH41-3DA0 14 x 18 14 x 18 14 x 18 152.5 hmax...
Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter 9.3.6 Dimension drawing of the Voltage Peak Limiter Figure 9-11 Dimension drawing of the voltage peak limiter, type 1 Figure 9-12 Dimension drawing of the voltage peak limiter, type 2 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter Figure 9-13 Dimension drawing of the voltage peak limiter, type 3 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter Table 9- 28 Assigning voltage peak limiter to dimension drawings Voltage peak limiter Dimension drawing type Line voltage 3 AC 380 ... 480 V 6SL3000-2DE32-6BA0 Type 1 6SL3000-2DE35-0BA0 Type 2 6SL3000-2DE38-4BA0 Type 3 6SL3000-2DE41-4BA0...
Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter 9.3.7 Technical data Table 9- 29 Technical data of the dv/dt filter plus voltage peak limiter, 3 AC 380 ... 480 V, Part 1 Article number 6SL3000- 2DE32-6AA0 2DE35-0AA0 2DE38-4AA0 2DE41-4AA0 Suitable for Motor Module 6SL3320-...
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Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter Table 9- 30 Technical data of the dv/dt filter plus voltage peak limiter, 3 AC 380 ... 480 V, Part 2 Article number 6SL3000- 2DE38-4AA0 2DE41-4AA0 Matching Motor Module 6SL3321- 1TE36-6AA0 1TE37-4AA0 / 1TE41-0AA0 Chassis-2...
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Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter Table 9- 31 Technical data of the dv/dt filter plus voltage peak limiter, 3 AC 500 ... 690 V, Part 1 Article number 6SL3000- 2DH31-0AA0 2DH31-5AA0 2DH32-2AA0 2DH33-3AA0 Suitable for Motor Module 6SL3320- 1TG28-5AA3 1TG31-2AA3...
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Motor-side power components 9.3 dv/dt filter plus Voltage Peak Limiter Table 9- 32 Technical data of the dv/dt filter plus voltage peak limiter, 500 V ... 690 V 3 AC, Part 2 Article number 6SL3000- 2DH34-1AA0 2DH35-8AA0 2DH38-1AA0 2DH41-3AA0 Suitable for Motor Module 6SL3320- 1TG34-1AA3 1TG34-7AA3...
Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter dv/dt filter compact plus Voltage Peak Limiter 9.4.1 Description The dV/dt filter compact plus voltage peak limiter comprises two components: The dV/dt reactor and the voltage-limiting network (voltage peak limiter) which cuts off the voltage peaks and feeds back the energy into the DC link.
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Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter Table 9- 33 Max. pulse frequency when a dV/dt filter compact plus voltage peak limiter is used in units with a rated pulse frequency of 2 kHz Article No. of the Type rating Output current for a Max.
Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter Table 9- 35 Max. pulse frequency when a dv/dt filter compact plus Voltage Peak Limiter is used in units with a rated pulse frequency of 2.5 kHz Article No. of the Type rating Output current for a Max.
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Damage to the dV/dt filter compact by using components that have not been released When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use a dV/dt filter compact that SIEMENS has released for operation with SINAMICS. NOTICE Damage to the dV/dt filter compact by exceeding the maximum output frequency The maximum permissible output frequency when a dv/dt filter compact is used is 150 Hz.
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Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter NOTICE Damage to the dV/dt filter compact if it is not activated during commissioning The dV/dt filter compact may be damaged if it is not activated during commissioning. • Activate the dv/dt filter compact during commissioning using parameter p0230 = 2. NOTICE Damage to the dV/dt filter compact if a motor is not connected dV/dt filters compact which are operated without a motor being connected can be damaged...
Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter 9.4.3 Interface description Figure 9-14 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 1 Figure 9-15 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 2 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter Figure 9-16 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 3 Figure 9-17 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 4 dv/dt reactor Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter Figure 9-18 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 4 Voltage Peak Limiter 9.4.4 Connecting the dv/dt filter compact plus Voltage Peak Limiter Figure 9-19 Connecting the dV/dt filter compact plus voltage peak limiter - integrated unit Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter Figure 9-20 Connecting the dV/dt filter compact plus voltage peak limiter - separate components Figure 9-21 Connecting the dv/dt filter compact plus Voltage Peak Limiter to a Motor Module Chassis-2 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter Cable cross-sections In a dV/dt filter with separate voltage peak limiter (type 4), the connections between dV/dt reactor and voltage peak limiter are already installed on the voltage peak limiter. Table 9- 36 Cable cross-sections for connections between a dV/dt filter and Motor Module dV/dt filter compact plus volt-...
Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter 9.4.5 Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter dV/dt filter compact plus voltage peak limiter, type 1 Figure 9-22 Dimension drawing for dV/dt filter compact plus voltage peak limiter, type 1 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter dV/dt filter compact plus voltage peak limiter, type 2 Figure 9-23 Dimension drawing for dV/dt filter compact plus voltage peak limiter, type 2 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter dV/dt filter compact plus voltage peak limiter, type 3 Figure 9-24 Dimension drawing for dV/dt filter compact plus voltage peak limiter, type 3 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter dV/dt filter compact plus voltage peak limiter, type 4 Figure 9-25 Dimension drawing for dV/dt filter compact plus voltage peak limiter, type 4 dV/dt reactor Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter Figure 9-26 Dimension drawing for dV/dt filter compact plus voltage peak limiter, type 4 Voltage peak limiter Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter Table 9- 38 Assignment of dV/dt filters compact plus voltage peak limiter to the dimension drawings dV/dt filter compact plus voltage peak limiter Dimension drawing type Line voltage 3 AC 380 ... 480 V 6SL3000-2DE32-6EA0 Type 1 6SL3000-2DE35-0EA0...
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Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter Table 9- 40 Technical data of the dV/dt filter compact plus voltage peak limiter, 380 V ... 480 V 3 AC, Part 2 Article number 6SL3000- 2DE41-4EA0 Suitable for Motor Module 6SL3320- 1TE41-0AA3 (560 kW) (unit rating)
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Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter Table 9- 41 Technical data of the dv/dt filter compact plus voltage peak limiter, 380 V ... 480 V 3 AC, Part 3 Article number 6SL3000- 2DE38-4EA0 Matching Motor Module 6SL3321- 1TE36-6AA0 (315 kW) Chassis-2 (type rating)
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Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter Table 9- 42 Technical data of the du/dt filter compact plus voltage peak limiter, 3 AC 380 ... 480 V, Part 4 Article number 6SL3000- 2DE41-4EA0 Matching Motor Module 6SL3321- 1TE37-4AA0 (355 kW) Chassis-2 (type rating)
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Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter Table 9- 43 Technical data of the dV/dt filter compact plus voltage peak limiter, 500 V ... 690 V 3 AC, Part 1 Article number 6SL3000- 2DG31-0EA0 2DG31-5EA0 2DG32-2EA0 Suitable for Motor Module 6SL3320- 1TG28-5AA3 (75 kW)
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Motor-side power components 9.4 dv/dt filter compact plus Voltage Peak Limiter Table 9- 45 Technical data of the dV/dt filter compact plus voltage peak limiter, 500 V ... 690 V 3 AC, Part 3 Article number 6SL3000- 2DG38-1EA0 2DG41-3EA0 Suitable for Motor Module 6SL3320- 1TG37-4AA3 (710 kW) 1TG38-8AA3 (900 kW)
10.1.1 General The modular concept of SINAMICS S120 chassis units allows a wide range of potential device combinations. For this reason, it is impossible to describe each individual combination. This section instead aims to provide some basic information and general rules on the basis of which special device combinations can be configured to ensure electromagnetic compatibility and adequate cooling –...
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Cabinet design and EMC 10.1 Information NOTICE Limiting of overvoltages On systems with a grounded phase conductor and a line voltage >600 VAC, line-side components should be installed to limit overvoltages to overvoltage category II according to IEC 61800-5-1. Note Protection against the spread of fire The converter may be operated only in closed housings or in higher-level control cabinets with protective covers that are closed, and when all of the protective devices are used.
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Cabinet design and EMC 10.1 Information Maximum cable lengths Table 10- 1 Maximum cable lengths Type Maximum length [m] 24 VDC power cables 24 V signal cables Power cable between the Motor Module and motor 300 (shielded) 450 (unshielded) when using two motor reactors in series 525 (shielded) 787 (unshielded) Power cable between the Motor Module Chassis-2 and motor...
NOTICE Device failure caused by overloading of devices and components If the guidelines for installing SINAMICS S120 Chassis devices are not observed, this can significantly reduce the service life of the components This can result in premature device and component failure.
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Cabinet design and EMC 10.3 Cabinet air conditioning You must take into account the following specifications when using a SINAMICS S120 Chassis drive line-up: ● Ventilation clearance ● Cabling ● Air guidance Table 10- 4 Ventilation clearances for the components...
10.3.2 Ventilation The SINAMICS S120 Chassis devices are forced-ventilated by means of integrated fans. To ensure an adequate air supply, suitably large openings for the inlet intake (e.g. ventilation slots in the cabinet door) and discharged air (e.g. by means of a roof canopy) must be provided.
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Cabinet design and EMC 10.3 Cabinet air conditioning Figure 10-1 Air guidance for Active Interface Module, frame sizes FI, GI Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Cabinet design and EMC 10.3 Cabinet air conditioning Figure 10-2 Air guidance for Active Interface Module, frame sizes HI, JI Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Cabinet design and EMC 10.3 Cabinet air conditioning Figure 10-3 Air guidance for Active Interface Module Chassis-2, frame sizes FS2, FS4 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Cabinet design and EMC 10.3 Cabinet air conditioning Figure 10-4 Air guidance for Smart Line Module, Active Line Module, Motor Module, frame sizes FX, Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Cabinet design and EMC 10.3 Cabinet air conditioning Figure 10-5 Air guidance for Smart Line Module, Active Line Module, Motor Module, frame sizes HX, Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Cabinet design and EMC 10.3 Cabinet air conditioning Figure 10-6 Air guidance for Basic Line Module, frame sizes FB, GB, GD Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Cabinet design and EMC 10.3 Cabinet air conditioning Figure 10-7 Air guidance for Active Line Module Chassis-2, Motor Module Chassis-2, frame size FS2, FS4 Devices must not be operated in an "air short-circuit", since this can damage equipment or cause it to fail. The drawn air of the fan causes negative pressure to build up at the ventilation openings in the cabinet doors.
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Cabinet design and EMC 10.3 Cabinet air conditioning Due to the flow of air within the cabinet, the device fan draws in pre-heated air. This heats up the components considerably and the fan does not function effectively. NOTICE Device failure due to air short-circuit in the control cabinet Short-circuits in the cooling air circuit as a result of unsuitable air guidance can result in overheating in the electrical cabinet and in turn failure of devices.
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Cabinet design and EMC 10.3 Cabinet air conditioning If dirt filters are used, the specified opening cross-sections and the filter areas must be adjusted upwards. NOTICE Device failure due to overheating as a result of contaminated dirt filters Contaminated filter mats cause the device to overheat and fail. •...
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Cabinet design and EMC 10.3 Cabinet air conditioning Table 10- 5 Volume flow rate, opening cross-sections Active Interface Modules Article number 6SL3300- 7TE32-6AA0 7TE33-8AA0 7TE38-4AA0 7TE35-0AA0 7TE41-4AA0 7TG35-8AA0 7TG37-4AA0 7TG41-3AA0 Cooling air [m³/s] 0.24 0.47 requirement Min. opening cross-section in cabinet inlet [m²] 0.25...
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Cabinet design and EMC 10.3 Cabinet air conditioning Active Line Modules Article number 6SL3330- 7TE32-1AA3 7TE32-6AA3 7TE33-8AA3 7TE36-1AA3 7TE41-0AA3 7TE35-0AA3 7TE37-5AA3 7TE41-2AA3 7TE38-4AA3 7TE41-4AA3 7TG37-4AA3 7TG41-0AA3 7TG41-3AA3 Cooling air [m³/s] 0.17 0.23 0.36 0.78 1.08 requirement Min. opening cross-section in cabinet inlet [m²] 0.19...
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Cabinet design and EMC 10.3 Cabinet air conditioning Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Maintenance and Servicing 11.1 Chapter content This chapter provides information on the following: ● Maintenance and servicing procedures that have to be carried out on a regular basis to ensure the availability of the components. ● Exchanging device components when the unit is serviced ●...
The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.
Maintenance and Servicing 11.3 Maintenance 11.3 Maintenance Servicing involves activities and procedures for maintaining and restoring the specified condition of the devices. Required tools The following tools are required for replacing components: ● Standard set of tools with screwdrivers, screw wrenches, socket wrenches, etc. ●...
Maintenance and Servicing 11.3 Maintenance 11.3.1 Installation device Description The installation device is used for installing and removing the power blocks for the Basic Line Modules, Smart Line Modules, Active Line Modules, and Motor Modules in chassis format. The mounting equipment cannot be used for Motor Modules Chassis-2. It is used as a mounting aid and is placed in front of and secured to the module.
Maintenance and Servicing 11.3 Maintenance 11.3.2 Using crane lifting lugs to transport power blocks Crane lifting lugs The power blocks are fitted with crane lifting lugs for transportation on a lifting harness in the context of replacement. The positions of the crane lifting lugs are illustrated by arrows in the figures below. NOTICE Damage to the device due to improper transport Improper transport can cause mechanical loads on the power block housing or the busbars,...
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Maintenance and Servicing 11.3 Maintenance Figure 11-3 Crane lifting lugs on HX, JX power block Note Crane lifting lugs on HX, JX power block On HX and JX power blocks, the front crane lifting lug is located behind the busbar. Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.3 Maintenance Figure 11-4 Crane lifting lugs on power block frame size GB, GD Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.3 Maintenance Crane lifting lugs for Active Interface Modules Chassis-2 Active Interface Modules Chassis-2 are fitted with crane lifting lugs for transport using a lifting harness to facilitate replacement. Figure 11-5 Crane lifting lugs for Active Interface Modules Chassis-2 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.3 Maintenance Crane lifting lugs for Active Line Module and Motor Modules Chassis-2 Active Line Modules and Motor Modules Chassis-2 are fitted with crane lifting lugs for transport using a lifting harness to facilitate replacement. The crane eyelet on the side of the line or motor connections (front view on the right side) is also used to secure the device when tilting it onto its side if this should be required during replacement.
Maintenance and Servicing 11.4 Replacing components 11.4 Replacing components 11.4.1 Safety information WARNING Improper transport and installation of devices and components Serious injury or even death and substantial material damage can occur if the devices are not transported or installed properly. •...
Maintenance and Servicing 11.4 Replacing components 11.4.3 Replacing the power block, Active Line Module, and Motor Module, frame size Replacing the power block Figure 11-7 Replacing the power block, Active Line Module, and Motor Module (type FX) Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access to the power block ● Remove the front cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
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Maintenance and Servicing 11.4 Replacing components Installation steps To reinstall, perform the above steps in reverse order. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug-in connections and ensure that they are secure. The fiber-optic cable plugs must be remounted at their original slot.
Maintenance and Servicing 11.4 Replacing components 11.4.4 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size GX Replacing the power block Figure 11-8 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size GX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access to the power block ● Remove the front cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
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Maintenance and Servicing 11.4 Replacing components Installation steps To reinstall, perform the above steps in reverse order. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug-in connections and ensure that they are secure. The fiber-optic cable plugs must be remounted at their original slot.
Maintenance and Servicing 11.4 Replacing components 11.4.5 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX Replacing the left-hand power block Figure 11-9 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX - left power block Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access to the power block ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
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Maintenance and Servicing 11.4 Replacing components Replacing the right-hand power block Figure 11-10 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX - right power block Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access to the power block ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
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Maintenance and Servicing 11.4 Replacing components Installation steps To reinstall, perform the above steps in reverse order. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug-in connections and ensure that they are secure. The fiber-optic cable plugs must be remounted at their original slot.
Maintenance and Servicing 11.4 Replacing components 11.4.6 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size JX Replacing the power block Figure 11-11 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size JX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access to the power block ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Maintenance and Servicing 11.4 Replacing components 11.4.7 Replacing the power block, Basic Line Module, frame size FB Replacing the power block Figure 11-12 Replacing the power block, Basic Line Module, frame size FB Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access to the power block ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
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Maintenance and Servicing 11.4 Replacing components Installation steps To reinstall, perform the above steps in reverse order. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug-in connections and ensure that they are secure. Note Connection clip for the basic interference suppression module The connection clip for the basic interference suppression module is mounted on the spare...
Maintenance and Servicing 11.4 Replacing components 11.4.8 Replacing the power block, Basic Line Module GB, GD Replacing the power block Figure 11-13 Replacing the power block, Basic Line Module, frame sizes GB, GD Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access to the power block ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
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Maintenance and Servicing 11.4 Replacing components Installation steps To reinstall, perform the above steps in reverse order. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Carefully insert the plug-in connections and ensure that they are secure. Note Connection clip for the basic interference suppression module The connection clip for the basic interference suppression module is mounted on the spare...
Maintenance and Servicing 11.4 Replacing components 11.4.9 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size FX Replacing the Control Interface Module Figure 11-14 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size FX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the front cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Maintenance and Servicing 11.4 Replacing components 11.4.10 Replacing the Control Interface Module, Smart Line Module, Active Line Module, and Motor Module, frame size GX Replacing the Control Interface Module Figure 11-15 Replacing the Control Interface Module, Smart Line Module, Active Line Module, and Motor Module, frame size GX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the front cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Maintenance and Servicing 11.4 Replacing components 11.4.11 Replacing the Control Interface Module, Smart Line Module, Active Line Module, and Motor Module, frame size HX Replacing the Control Interface Module Figure 11-16 Replacing the Control Interface Module, Smart Line Module, Active Line Module, and Motor Module, frame size HX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Maintenance and Servicing 11.4 Replacing components 11.4.12 Replacing the Control Interface Module, Smart Line Module, Active Line Module, and Motor Module, frame size JX Replacing the Control Interface Module Figure 11-17 Replacing the Control Interface Module, Smart Line Module, Active Line Module, and Motor Module, frame size JX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Maintenance and Servicing 11.4 Replacing components 11.4.13 Replacing the Control Interface Module, Active Line Module and Motor Module Chassis-2, frame sizes FS2, FS4 Replacing the Control Interface Module Figure 11-18 Replacing the Control Interface Module, Active Line Module and Motor Module Chassis- 2, frame sizes FS2, FS4, Part 1 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Figure 11-19 Replacing the Control Interface Module, Active Line Module and Motor Module Chassis-2, frame sizes FS2, FS4, Part 2 Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ●...
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Maintenance and Servicing 11.4 Replacing components Removal The removal step numbering corresponds to the numbers in the diagrams. 1. Open the service flap for the Control Interface Module (2 screws). 2. Withdraw the plug connectors for the current transformers X431 - X433 (3 plug connectors).
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Maintenance and Servicing 11.4 Replacing components Installation steps To reinstall, perform the above steps in reverse order. Tightening torque for the retaining screws of the Control Interface Module (M6 x 16, item ⑨ ): 6 Nm. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Maintenance and Servicing 11.4 Replacing components 11.4.14 Replacing the Control Interface Module, Basic Line Module, frame size FB Replacing the Control Interface Module Figure 11-20 Replacing the Control Interface Module, Basic Line Module, frame size FB Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the front cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Maintenance and Servicing 11.4 Replacing components 11.4.15 Replacing the Control Interface Module, Basic Line Module, frame size GB, GD Replacing the Control Interface Module Figure 11-21 Replacing the Control Interface Module, Basic Line Module, frame sizes GB, GD Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the front cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Maintenance and Servicing 11.4 Replacing components 11.4.16 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame sizes FX, GX Replacing the fan Figure 11-22 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame sizes FX, GX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Maintenance and Servicing 11.4 Replacing components 11.4.17 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size HX Replacing the fan (left-hand power block) Figure 11-23 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size HX - left power block Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
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Maintenance and Servicing 11.4 Replacing components Replacing the fan (right-hand power block) Figure 11-24 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size HX - right power block Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Maintenance and Servicing 11.4 Replacing components 11.4.18 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size JX Replacing the fan Figure 11-25 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size JX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Maintenance and Servicing 11.4 Replacing components 11.4.19 Replacing the fan, Active Line Modules and Motor Modules Chassis-2, frame sizes FS2, FS4 Replacing the fan Figure 11-26 Replacing the fan, Active Line Modules and Motor Modules Chassis-2, frame sizes FS2, Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Description The fan is monitored in operation, and does not permanently run, only when required. The expected remaining operating time of the fan can be read-out from parameter p0277 "Heat sink fan wear counter". 500 hours before reaching the maximum operating duration, Alarm A30042 "Power unit: Fan has reached the maximum operating hours"...
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Maintenance and Servicing 11.4 Replacing components Installation steps NOTICE Checking the contacts of the new fan assembly to ensure that they are not damaged A damaged plug connector of the new fan assembly can damage the mating contacts when inserting the assembly into the housing. •...
Maintenance and Servicing 11.4 Replacing components 11.4.20 Replacing the electronic fan, Active Line Modules and Motor Module Chassis-2, frame sizes FS2, FS4 Replacing the electronic fan Figure 11-27 Replacing the electronic fan, Active Line Modules and Motor Module Chassis-2, frame sizes FS2, FS4, Part 1 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Figure 11-28 Replacing the electronic fan, Active Line Modules and Motor Module Chassis-2, frame sizes FS2, FS4, Part 2 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Description The service life of the electronic fan is designed for the typical service life of the device itself - it doesn't operate continuously, but only when required. The electronic fan is monitored in operation.
Maintenance and Servicing 11.4 Replacing components 11.4.21 Replacing the fan, Active Interface Module, frame size FI Replacing the fan Figure 11-29 Replacing the fan, Active Interface Module, frame size FI Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Maintenance and Servicing 11.4 Replacing components 11.4.22 Replacing the fan, Active Interface Module, frame size GI Replacing the fan Figure 11-30 Replacing the fan, Active Interface Module, frame size GI Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Maintenance and Servicing 11.4 Replacing components 11.4.23 Replacing the fan, Active Interface Module, frame size HI Replacing the fan Figure 11-31 Replacing the fan, Active Interface Module, frame size HI Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Maintenance and Servicing 11.4 Replacing components 11.4.24 Replacing the fan, Active Interface Module, frame size JI Replacing the fan Figure 11-32 Replacing the fan, Active Interface Module, frame size JI Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Maintenance and Servicing 11.4 Replacing components 11.4.25 Replacing the fan, Active Interface Module Chassis-2 Replacing the fan Figure 11-33 Replacing the fan, Active Interface Module Chassis-2 Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Description The fan is monitored in operation, and does not permanently run, only when required. The expected remaining operating time of the fan can be read-out from parameter p0277 "Heat sink fan wear counter". 500 hours before reaching the maximum operating duration, Alarm A30042 "Power unit: Fan has reached the maximum operating hours"...
Maintenance and Servicing 11.4 Replacing components 11.4.26 Replacing the fan, Basic Line Module, frame sizes FB, GB, GD Replacing the fan Figure 11-34 Replacing the fan, Basic Line Module, frame sizes FB, GB and GD Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Maintenance and Servicing 11.4 Replacing components 11.4.27 Replacing the DC fuses, Smart Line Module, Active Line Module, and Motor Module, frame size HX Replacing the DC fuses Figure 11-35 Replacing the DC fuses, Smart Line Module, Active Line Module, and Motor Module, frame size HX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Description The DC fuses are installed in a fuse insert. To replace the fuses, the fuse insert be removed. NOTICE Device failure after a DC fuse trips The neighboring DC fuses may also become damaged if a DC fuse trips. Failure to replace all fuses at the same time can cause the device to fail.
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Maintenance and Servicing 11.4 Replacing components Installation steps To reinstall, perform the above steps in reverse order. Note Pay attention to the tightening torques The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Maintenance and Servicing 11.4 Replacing components 11.4.28 Replacing the DC fuses, Smart Line Module, Active Line Module, and Motor Module, frame size JX Replacing the DC fuses Figure 11-36 Replacing the DC fuses, Smart Line Module, Active Line Module, and Motor Module, frame size JX Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
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Maintenance and Servicing 11.4 Replacing components Description The DC fuses are installed in a fuse insert. To replace the fuses, the fuse insert be removed. NOTICE Device failure after a DC fuse trips The neighboring DC fuses may also become damaged if a DC fuse trips. Failure to replace all fuses at the same time can cause the device to fail.
Maintenance and Servicing 11.4 Replacing components Installation steps To reinstall, perform the above steps in reverse order. Note Pay attention to the tightening torques The tightening torques specified in the table "Tightening torques for screw connections" must be observed. 11.4.29 Replacement of the fan fuses Basic Line Modules, Smart Line Modules, Active Line Modules and Motor Modules of the Chassis design contain fan fuses (-F10/-F11), which can be replaced in the event of failure.
Maintenance and Servicing 11.5 Forming the DC link capacitors 11.5 Forming the DC link capacitors Description If the Basic Line Module, Smart Line Module, Active Line Module, and Motor Module have not been used for more than two years, the DC-link capacitors must be reformed. If this is not carried out, the units could be damaged when the DC-link voltage is connected under load.
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Maintenance and Servicing 11.5 Forming the DC link capacitors Date of manufacture The date of manufacture can be determined as follows: Table 11- 2 Production year and month Character Year of manufacture Character Month of manufacture 2010 1 ... 9 January to September 2011 October...
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Maintenance and Servicing 11.5 Forming the DC link capacitors ● Six incandescent lamps 230 V / 100 W for a line voltage of 3 AC 500 to 690 V, where two incandescent lamps must be connected in series in each supply phase. Alternatively, use three resistors of 1 kΩ...
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Maintenance and Servicing 11.5 Forming the DC link capacitors Forming circuit for Motor Modules Figure 11-39 Forming circuit for Motor Modules Procedure ● It is not permissible that the device being formed receives a power-on command (e.g. from the keyboard, BOP20 or terminal block). ●...
Maintenance and Servicing 11.6 Recycling and disposal 11.6 Recycling and disposal For environmentally friendly recycling and disposal of your old device, please contact a company certified for the disposal of old electrical and electronic devices and dispose of the device in accordance with the regulations in your country. Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Appendix Cable lugs Cable lugs The cable connections on the devices are designed for cable lugs according to DIN 46234 or DIN 46235. For connection of alternative cable lugs, the maximum dimensions are listed in the table below. These cable lugs are not to exceed these dimensions, as mechanical fastening and adherence to the voltage distances is not guaranteed otherwise.
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Appendix A.1 Cable lugs Attaching 2 cable lugs per phase The cable lugs can be attached as shown in the following diagram if 2 cable lugs must be connected at each phase connection. Figure A-2 2 cable lugs per connection Cable lugs for devices of the Chassis-2 design The cable connections for the line or motor connection to the Active Line Modules and Motor Modules of the Chassis-2 design are designed for M12 cable lugs according to the following...
Appendix A.2 List of abbreviations List of abbreviations Note The following list of abbreviations includes all abbreviations and their meanings used in the entire SINAMICS family of drives. Abbreviation Derivation of abbreviation Meaning A… Alarm Alarm Alternating Current Alternating current Analog Digital Converter Analog digital converter Analog Input...
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Appendix A.2 List of abbreviations Abbreviation Derivation of abbreviation Meaning Compact Disc Compact disc Command Data Set Command data set CF Card CompactFlash Card CompactFlash card Connector Input Connector input Clearance Control Clearance control Computerized Numerical Control Computerized numerical control Connector Output Connector output CO/BO...
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Appendix A.2 List of abbreviations Abbreviation Derivation of abbreviation Meaning Doppelsubmodul Double submodule Digital Time Clock Timer EASC External Armature Short-Circuit External armature short-circuit Encoder Data Set Encoder data set EEPROM Electrically Erasable Programmable Read-Only Electrically Erasable Programmable Read-Only Memory Memory Elektrostatisch gefährdete Baugruppen Electrostatically sensitive devices...
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Appendix A.2 List of abbreviations Abbreviation Derivation of abbreviation Meaning Global Control Global control telegram (broadcast telegram) Ground Reference potential for all signal and operating voltages, usually defined as 0 V (also referred to as M) Gerätestammdatei Generic Station Description: Describes the fea- tures of a PROFIBUS slave Gate Supply Voltage Gate supply voltage...
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Appendix A.2 List of abbreviations Abbreviation Derivation of abbreviation Meaning KTY84-130 Temperature sensor Symbol for inductance Light Emitting Diode Light emitting diode Linearmotor Linear motor Lageregler Position controller Least Significant Bit Least significant bit Line-Side Converter Line-side converter Line-Side Switch Line-side switch Length Unit Length unit...
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Appendix A.2 List of abbreviations Abbreviation Derivation of abbreviation Meaning NVRAM Non-Volatile Random Access Memory Non-volatile read/write memory Open Architecture Software component which provides additional functions for the SINAMICS drive system OAIF Open Architecture Interface Version of the SINAMICS firmware as of which the OA application can be used OASP Open Architecture Support Package...
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Appendix A.2 List of abbreviations Abbreviation Derivation of abbreviation Meaning Point To Point Point-to-point Pulse Width Modulation Pulse width modulation Prozessdaten Process data r… Display parameters (read-only) Random Access Memory Memory for reading and writing RCCB Residual Current Circuit Breaker Residual current operated circuit breaker Residual Current Device Residual current device...
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Safe stop Safety Integrated Safety Integrated Safety Info Channel Safety Info Channel Safety Integrity Level Safety Integrity Level SITOP Siemens power supply system Safely-Limited Acceleration Safely limited acceleration Smart Line Module Smart Line Module Safely-Limited Position Safely Limited Position Safely-Limited Speed...
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Appendix A.2 List of abbreviations Abbreviation Derivation of abbreviation Meaning Technology Extension Software component which is installed as an addi- tional technology package and which expands the functionality of SINAMICS (previously OA applica- tion) Totally Integrated Automation Totally Integrated Automation Transport Layer Security Encryption protocol for secure data transfer (previ- ously SSL)
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Appendix A.2 List of abbreviations Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...
Cable lugs, 509, 510 2 cable lugs per phase, 510 " Back-to-back, 510 Cleaning, 428 "Siemens Industry Online Support" app, 12 Connection dV/dt filter compact plus voltage peak limiter, 395 dV/dt filter with voltage peak limiter, 375 Connection example Active Interface Modules, 77...
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Index Line filters for Active Line Modules, 58 Frame sizes FB, GB, GD, replacement, 496 Line filters for Basic Line Modules, 51 Frame sizes FX and GX, replacement, 472 Line filters for Smart Line Modules, 58 Fan voltage Line reactors for Basic Line Modules, 64 Active Line Modules, 208 Line reactors for Smart Line Modules, 70 Basic Line Modules, 144...
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Index Line filters for Active Line Modules, 55 Dimension drawing, 58 Non-grounded Line filters for Basic Line Modules, 47 system, 94, 116, 119, 141, 175, 245, 312 Dimension drawing, 51 Line filters for Smart Line Modules, 55 Dimension drawing, 58 Line Modules, 125 Active Line Modules, 188, 219 Operation on a non-grounded...
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Fan, frame size FS2, 480 Maintenance and servicing, 427 Fan, frame size FS4, 480 Motor Modules, 251, 291 Replacing Siemens Industry Online Support Control Interface Module, frame size FB, 468 App, 12 Control Interface Module, frame size FX, 456 Sine-wave filter, 351...
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Index Air-cooled chassis power units Manual, 07/2019, 6SL3097-4AE00-0BP9...