Bosch Climate 5000 Series Installation Manual
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- Service manual (104 pages) ,
- Installation instructions manual (48 pages) ,
- User manual (36 pages)
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Summary of Contents for Bosch Climate 5000 Series
- Page 1 Bosch Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Climate 5000 Series Installation Manual...
- Page 2 2 | Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual 04.2019 | Bosch Thermotechnology Corp. Data subject to change...
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Page 3: Table Of Contents
Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 3 Table of Contents 11 Installation of the Decorative Panel 1 Key to Symbols and Safety Instructions 11.1 Remove Front Grille 1.1 Key to Symbols 11.2 Remove Corner Covers of the Panel... -
Page 4: Key To Symbols And Safety Instructions
4 | Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual 1 Key to Symbols and Safety Instructions 1.2 Safety Please read safety precautions before installation 1.1 Key to Symbols Incorrect installation due to ignoring instructions can cause serious damage or injury. - Page 5 Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 5 WARNING: ELECTRICAL HAZARD CAUTION: CONTAINS REFRIGERANT For all electrical work, follow all local and national wiring This air-conditioning unit contains fluorinated gases. For standards, regulations, and the Installation Manual.
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Page 6: Components
6 | Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual 2 Components WARNING: ELECTRICAL HAZARD The air conditioning / heat pump system comes with the following components. Use Improper installation may result in water leakage, electrical all of the installation parts and components to install the system. -
Page 7: Installation Summary
Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 7 3 Installation Summary INSTALLATION ORDER Install the indoor unit Install the drainpipe Install the outdoor unit (Page 15) (Page 9) (Page 13) -
Page 8: Unit Parts
8 | Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual 4 Unit parts Drain pump (within indoor unit) Drain pipe Air outlet Air inlet Front grille Louver Display panel Refrigerant pipe Figure 2 Illustrations in this manual are for explanatory purposes. -
Page 9: Indoor Unit Installation
Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 9 5 Indoor Unit Installation Recommended Distances Between the Indoor Unit and The Ceiling The distance between the mounted indoor unit and the internal ceiling should meet 5.1 Selecting Installation Site... -
Page 10: Applicable Models : 9K - 18K
1 0 | Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual 5.2 Applicable Models : 9k - 18k 1000/39.4in or more 1000/ 39.4in or more 545/21.5in 570/22.4in 647/25.5in Unit: mm/in 70/2.8in... -
Page 11: Applicable Models : 24K - 48K
Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 11 5.3 Applicable Models : 24k - 48k Refrigerant piping side Drain hose side Main body 10 - 18mm (0.4-0.7”) Ceiling board Figure 10 The bottom of the unit should be 10 - 18mm (0.4-0.7in) higher than the... -
Page 12: Installing The Indoor Unit
1 2 | Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual 5.4 Installing the indoor unit Depending on the fi eld conditions, it may be easier to install optional accessories before the indoor unit is installed (except for the decoration panel). However, for existing ceiling, install fresh air inlet component kit and branch duct before installing the unit. -
Page 13: Connecting The Drain Pipe
Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 13 6 Connecting the Drain Pipe Insulate the drain hose inside the building. If the drain hose cannot be sufficiently set on a slope, fit the hose with 6.1 Installation of Drain Piping... -
Page 14: Testing Of Drain Piping
1 4 | Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual Figure 16 T-joint converging drain pipes NOTICE: Drain piping connections. Do not connect the drain piping directly to sewage pipes that smell of ammonia. The ammonia in the sewage might enter the indoor unit through the drain pipes and corrode the heat exchanger. -
Page 15: Outdoor Unit Installation
Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 15 7 Outdoor Unit Installation NOTICE 7.1 Select Installation Location If the unit is exposed to heavy wind: Install unit so that air Before installing the outdoor unit, you must choose an appropriate location. -
Page 16: Install Drain Joint
1 6 | Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual 7.2 Install Drain Joint NOTICE Heat pump units require a drain joint. Before bolting the outdoor unit in place, you must install the drain joint at the bottom of the unit. Note that there are two ... -
Page 17: Anchor Outdoor Unit
Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 17 7.3 Anchor Outdoor Unit The outdoor unit can be anchored to to a commercially available mounting pad on Outdoor Unit the ground or to a wall-mounted bracket (both sold separately). -
Page 18: Refrigerant Piping Connection
1 8 | Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual 8 Refrigerant Piping Connection Indoor unit Gas piping The length of refrigerant piping will aff ect the performance and energy Oil trap effi... - Page 19 Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 19 Step 2: Remove burrs Burrs can aff ect the air-tight seal of refrigerant piping connection. They must be completely removed. Hold the pipe at a downward angle to prevent burrs from falling into the pipe.
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Page 20: Connecting Piping To Indoor Unit
2 0 | Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual 8.2 Connecting Piping to Indoor Unit Step 4: Connect pipes When connecting refrigerant pipes, be careful not to use excessive torque or to Align the center of the two pipes that you will connect. -
Page 21: Connecting Tubing To Outdoor Unit
Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 21 8.3 Connecting Tubing to Outdoor Unit 8.4 Pipe Insulation Unscrew and remove the cover on the side of the outdoor unit. See Figure Be sure to insulate both the gas and liquid piping. -
Page 22: Connecting Signal And Power Cables
2 2 | Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual 9 Connecting Signal and Power Cables WARNING: ELECTRICAL HAZARD The outside unit’s terminal block is protected by an electrical wiring cover on the ... -
Page 23: How To Connect Wiring
Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 23 9.1 How to Connect Wiring Control box lid Wiring diagram label Power supply terminal block Clamp for wiring Wiring between units... - Page 24 2 4 | Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual After all wiring connections are done, fill in any gaps in the casing wiring holes with putty or insulation material (field supplied) to prevent small animals or dirt from entering the unit from outside and causing short circuits in the control box.
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Page 25: Air Evacuation
Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 25 10 Air Evacuation Wait for approximately 10 to 15 minutes, then check that there has been no change in system pressure. It is recommended to use a micron gauge; check 10.1 Preparations and Precautions... -
Page 26: Adding Refrigerant
2 6 | Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual 10.3 Adding Refrigerant In North America, the standard pipe length is 7.5m (25’). The additional refrigerant to be charged can be calculated using the following formula:... -
Page 27: Installation Of The Decorative Panel
Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 27 11 Installation of the Decorative Panel 11.3 Install the Decorative Panel Instruction for 9k ~ 18k models only 11.1 Remove Front Grille ... -
Page 28: Mount The Intake Grille
2 8 | Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual Diagram shown for 36k & 48k models After installing the decorative panel, ensure that there is no space between the unit body and decorative panel. Otherwise air may leak through the gap and cause dewdrop. -
Page 29: Attach Four Corner Covers By Pushing Them Inwards
Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 29 11.8 Attach Four Corner Covers by Pushing Them Inwards 12 Electrical and Gas Leak Checks (24k & 48k models only). 12.1 Electrical Safety Checks After installation, confi... -
Page 30: Test Operation
3 0 | Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump Installation Manual 13 Test Operation 14 Disposal guidelines Components Perform test operation after installing decoration panel Many parts in the Air Conditioner can be fully recycled in the end of the product Open the gas side stop valve. - Page 31 Installation Manual Bosch Climate 5000 Series Four Way Cassette Ductless Single Split Air Conditioner / Heat Pump | 31 Bosch Thermotechnology Corp. | 04.2019 Data subject to change...
- Page 32 United States and Canada Bosch Thermotechnology Corp. 65 Grove Street Watertown, MA 02472 Tel: 866-642-3198 Fax: 603-965-7581 www.boschheatingandcooling.com BTC 769003103 A /04.2019...