Table of Contents
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Table of Contents
Related Manuals for ABB Terra AC Series
Summary of Contents for ABB Terra AC Series
- Page 1 Installation manual Terra AC © Copyright 2020 ABB. All rights reserved...
- Page 2 Copyright All rights to copyrights, registered trademarks, and trademarks reside with their respective owners. ® Copyright ABB EV Infrastructure. All rights reserved. BCM.V3Y01.0-EN | 001...
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Page 3: Table Of Contents
Contents Contents About this document................7 Function of this document....................7 Target group........................7 Revision history........................7 Language..........................7 Illustrations......................... 7 Units of measurement......................7 Typographical conventions....................7 How to use this document....................7 General symbols and signal words..................8 1.10 Special symbols for warnings and dangers................ 9 1.11 Related documents......................9 1.12... - Page 4 Contents Safety....................24 Liability..........................24 Required qualifications for the installation engineer............24 Personal protective equipment..................24 General safety instructions....................25 Safety instructions during installation................25 Safety instructions for earthing..................26 Signs on the EVSE......................26 Discard parts or the EVSE....................26 Installation...................27 General installation procedure..................27 Unpack the EVSE......................27 Site preparation...................28 Select the site ........................
- Page 5 Contents Commissioning................... 38 General commissioning procedure...................38 Energize the EVSE......................38 Set up the EVSE.......................38 Connect the EVSE with the mobile app................38 Add an RFID card to the mobile app................39 Access to parts................... 40 Remove the cabinet cover....................40 Install the cabinet cover....................40 Remove the maintenance cover..................41 Install the maintenance cover...................41 Troubleshooting..................
- Page 6 Contents 11.11.7 AC input specifications (Europe)............... 53 11.11.8 AC input specifications (North America)............53 11.12 General logic interface specifications................53 11.13 Cable specifications......................54 11.13.1 AC input cable (Europe)..................54 11.13.2 AC input cable (North America).................54 11.13.3 Ethernet cable specifications................55 11.13.4 RS485 cable specifications................55 11.13.5 Dry contacts input....................55 11.13.6 Dry contacts output...................
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Page 7: About This Document
About this document About this document Function of this document The document is only applicable for this EVSE (Terra AC), including the variants and 11.1 options listed in section . The EVSE from here on in the document is referred to as the EVSE. -
Page 8: General Symbols And Signal Words
About this document 3. Do the steps in the procedures fully and in the correct sequence. 4. Keep the document in a safe location that you can easily access. This document is a part of the EVSE. General symbols and signal words Signal word Description Symbol... -
Page 9: Special Symbols For Warnings And Dangers
Manufacturer and contact data Manufacturer ABB EV Infrastructure Heertjeslaan 6 2629 JG Delft The Netherlands Contact data The local representative of the manufacturer can give you support on the EVSE. You can find the contact data here: https://new.abb.com/ BCM.V3Y01.0-EN | 001... -
Page 10: Abbreviations
About this document 1.13 Abbreviations Abbreviation Definition Alternating current Controller area network Central processing unit Direct current Electromagnetic compatibility Electric vehicle EVSE Electric vehicle supply equipment Measuring Instruments Directive Near field communication NoBo Notified body OCPP Open charge point protocol Protective earth Personal protective equipment RFID... -
Page 11: Orientation Agreements
About this document Note: It is possible that not all terms are present in this document. 1.15 Orientation agreements Front side: face forward to the EVSE X-direction (positive is to the right) during normal use Y-direction (positive is rearward) Left side Z-direction (positive is upward) Right side Rear side... -
Page 12: Description
XXXXX XXXXX XX xxx xxx xxxx xxxxxxxx xxx xxx x x xx xxx xxxxxxx xxxxxxx Xxxx xxx xxxxxxxxx xxx Xxxx x xxxxx xxxxxx xxxxxxxxx xxx xx xxx, IPXX xxxx XX xxxxxxxxx, xxx Xxxxxxxxxxx xxxx xxx xxxxx www.abb.com BCM.V3Y01.0-EN | 001... -
Page 13: Working Principle
Description Manufacturer MiD mark and Nobo number Serial number MiD accuracy class Part number of the EVSE MiD type examination number Product name Barcode with the serial number of the EVSE rating information EVSE Address of the manufacturer Barcode with the part number of the CE mark EVSE Ingress protection rating date of the... -
Page 14: Overview
Description 5. The electrical interfaces of the EVSE communicate with the on-board computer (blue lines). (*): Connections between parts of the EVSE and the CPU system. The arrow shows the direction of the input and output signals. Overview 2.5.1 Overview of the system EVSE RFID card or smartphone AC grid input... -
Page 15: Overview Of The Evse, Outside
Description 2.5.2 Overview of the EVSE, outside Connection for the EV charge cable Cabinet cover Openings for the smart meter Enclosure connections RFID reader Opening for the Ethernet cable Type plate Opening for the AC input cable LED indicators Part Function Connection for the EV To connect the EV charge cable... -
Page 16: Overview Of The Evse, Inside
Description 2.5.3 Overview of the EVSE, inside Maintenance cover Smart meter connection Ethernet connection Terminal block for the AC input Socket for a Nano-SIM card Terminal block for the EV charge cable or the socket Part Function Maintenance cover To prevent access to the electrical components of the EVSE Ethernet connection To connect the ethernet cable... -
Page 17: Options
Description Options 2.6.1 Display Display 2.6.2 EV charge cable, type 2 2.6.3 Socket, type 2 Socket The socket for an EV charge cable type 2 is available with or without a shutter. BCM.V3Y01.0-EN | 001... -
Page 18: Ev Charge Cable, Type 1
Description 2.6.4 EV charge cable, type 1 2.6.5 3G/4G Communication You can connect to a 3G/4G network. 2.6.6 Load management Load management makes sure that the available capacity of the building or home is not exceeded. A number of devices share a grid connection, that has a maximum capacity. The total power demand of the devices that use the grid connection must not exceed the grid capacity. -
Page 19: Control Elements
Description Control elements 2.7.1 LED indicators Error LED Internet connection LED Charging LED EVSE on/off LED Cable and car detection, and car authorization LED Table 1: Error LED Status of the LED Status of the EVSE Error No error Table 2: Charging LED Status of the LED Status of the EVSE EV is fully charged or has stopped charg-... -
Page 20: Description Of The Mobile App For The Evse
Description Table 3: Cable and car detection, and car authorization LED Status of the LED Status of the EVSE A car is connected. The connection is au- torized. No car connected Flashing A car is connected, waiting for authoriza- tion Table 4: Internet connection LED Status of the LED Status of the EVSE... -
Page 21: General Description Of The Buttons And Colors
Description Menu title Menu buttons Main screen area Screen part Description Menu title This area shows the current menu. Main screen area This area shows information about the charge session or the available menus. Menu buttons To navigate through the menus of the app and to use the functions. -
Page 22: Overview Of The Menus
Description Button Name / color Description Charger link To go to the charger link menu Settings To go to the settings menu More options To select more options Previous To go to a previous page Next To go to a next page 2.8.3 Overview of the menus Menu... -
Page 23: Overview Of The Error Codes
Description Menu Description Settings menu Shows the functions that the user has activated. Add card menu To add and bind RFID cards 2.8.4 Overview of the error codes If the EVSE detects a problem, the error LED comes on. The mobile app shows the error code. -
Page 24: Safety
Safety Safety Liability The manufacturer is not liable to the purchaser of the EVSE or to third parties for damages, losses, costs or expenses incurred by the purchaser or third parties if any target group mentioned in the related documents does not obey the rules below: 1.11 •... -
Page 25: General Safety Instructions
Safety Symbol Description Safety shoes Safety glasses General safety instructions • This document, the related documents and the warnings included do not replace your responsibility to use your common sense when you do work on the EVSE. • Only do the procedures that the related documents show and that you are qualified for. -
Page 26: Safety Instructions For Earthing
Safety Safety instructions for earthing • Make sure that the EVSE is connected to an earthed, metal, permanent electrical system. Alternatively, install an equipment-earthing conductor with circuit conductors. Connect this earthing conductor to an equipment-earthing terminal or lead on battery charger. -
Page 27: Installation
6. Do an inspection of the EVSE and the parts for installation for damage. 7. If you find damage or the parts are not according to the order, contact the local representative of the manufacturer (ABB EV Infrastructure). BCM.V3Y01.0-EN | 001... -
Page 28: Site Preparation
Site preparation Site preparation Select the site 11.8 1. Find a suitable site on a wall. For the specifications of the wall, refer to section 2. Make sure that the correct power supply is available. For the power supply 11.11 specifications, refer to section 11.10.3 3. -
Page 29: Mechanical Installation
Note: The mounting screws that are included in the delivery are serviceable for a brick wall. If you want to mount the EVSE on a different type of wall, contact your local representative of the manufacturer (ABB EV Infrastructure). BCM.V3Y01.0-EN | 001... -
Page 30: Install The Evse On The Wall
Mechanical installation Install the EVSE on the wall 1. Put the openings (A) over the mounting screws (B). The upper mounting screws support the EVSE. 2. Install the mounting screws (C). For the torque specifications, refer to section 11.16 BCM.V3Y01.0-EN | 001... -
Page 31: Electrical Installation
Electrical installation Electrical installation General electrical installation procedure Preliminary requirements • Procedure 1. Remove the maintenance cover. Refer to section 2. Install the AC input cable. • Insert the AC input cable. Refer to section • Connect the AC input cable. Refer to section 3. -
Page 32: Connect The Ac Input Cable
Electrical installation Connect the AC input cable 7.3.1 Connect the AC input cable (1 phase) Preliminary requirements • Torque screw driver • AC input cable (1 phase) Procedure 1. Loosen the screws (A). 2. Strip the wires. For the specification, 11.13.1 refer to section 3. -
Page 33: Connect The Ac Input Cable (3 Phase)
Electrical installation 7.3.3 Connect the AC input cable (3 phase) Preliminary requirements • Torque screw driver • AC input cable (3 phase, TN- TT networks) Procedure 1. Loosen the screws (A). 2. Insert the cable connector into the terminal block (B). 3. -
Page 34: Communication Connections
Electrical installation Communication connections 7.4.1 Insert the Ethernet cable Preliminary requirements The cabinet cover is removed. Refer to section The maintenance cover is removed. Refer to section Procedure 1. Remove the membrane (A) from the EVSE. 2. Make a hole in the center of the membrane. -
Page 35: Insert The Wires For The Smart Meter Communication
Electrical installation 7.4.3 Insert the wires for the smart meter communication 1. Remove the membrane (A) from the EVSE. 2. Make a hole in the center of the membrane. 3. Install the membrane. 4. If necessary, strip the cable to the correct 11.13.4 length. -
Page 36: Replace The Ev Charge Cable
Electrical installation Procedure 1. Insert the Nano-SIM card (A) into the socket (B). Make sure that the position of the connection points is correct. Replace the EV charge cable Preliminary requirements The standard supplied EV • EV charge cable within the charge cable on the EVSE specifications. - Page 37 Electrical installation 6. Connect the new EV charge cable: a. Connect the wires. b. Tighten the screws (B) to the correct torque. For the specification, refer to section 11.16 c. Connect the EV charger 2-pin connector that is receptable to the CP/PP connector.
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Page 38: Commissioning
Commissioning Commissioning General commissioning procedure 1. Energize the EVSE. Refer to section 2. Set up the EVSE. Refer to section 3. Connect the EVSE with the mobile app. Refer to section 4. Add a RFID card to the mobile app. Refer to section Energize the EVSE 1. -
Page 39: Add An Rfid Card To The Mobile App
Commissioning Procedure 1. Find your pin code in the package with the RFID card. • The pin code has 8 characters. • The letters are case-sensitive. 2. Download the ChargerSync App from the Play Store or App Store. 3. Start the mobile app. 4. -
Page 40: Access To Parts
Access to parts Access to parts Remove the cabinet cover 1. Remove these parts: • Screws (A) • Cabinet cover (B) Install the cabinet cover 1. Install these parts: • Cabinet cover (A) • Screws (B) BCM.V3Y01.0-EN | 001... -
Page 41: Remove The Maintenance Cover
Access to parts Remove the maintenance cover 1. Remove these parts: • Screws (A) • Maintenance cover (B) Install the maintenance cover 1. Install these parts: • Maintenance cover (A) • Screws (B) BCM.V3Y01.0-EN | 001... -
Page 42: Troubleshooting
Troubleshooting Troubleshooting 10.1 Troubleshooting procedure 1. Try to find a solution for the problem with the aid of the information in this document. 2. If you cannot find a solution for the problem, contact your local representative of the 1.12 manufacturer. - Page 43 Troubleshooting Problem Possible cause Possible solution There is a relay con- The relay contact is over- 1. Examine the relay contact. tact failure heated or defective. 2. If necessary, adjust the current. 3. If necessary, replace the relay contact. The AC input lines The rated current capacity of Connect a cable that has the same are reversed.
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Page 44: Energize The Evse
Troubleshooting Problem Possible cause Possible solution The EV charge cable is not 1. Examine the connection of the connected correctly. EV charge cable. 2. If necessary, connect the EV charge cable. There is a problem with the 1. Make sure that you have regis- mobile app or the RFID tered in the mobile app. -
Page 45: Technical Data
Technical data Technical data 11.1 EVSE Type The EVSE type is a code. The code is has 10 parts: A1 - A10. Code part Description Value Meaning of the value Brand name Terra AC Type Wallbox Column Power output 3.7 kW 7 kW 9 kW 11 kW... -
Page 46: Mass
Options: • RCD (Type A minimum) + MCB • RCBO (Type A minimum), (for exam- ple: ABB model PN: DS201 C40 A30) Upstream overcurrent protection breaker Breaker rating: (for example: RCBO or MCB). • 40A for a 32 Amp rated EVSE Note: The breaker value de- •... -
Page 47: Protective Device Compliance (North America)
Technical data 11.3.2 Protective device compliance (North America) Requirements Specifications Dedicated upstream protection device(s) Breaker EVSE internal Ground Fault Protection 20mA AC Upstream overcurrent protection breaker Breaker rating: Note: The breaker value de- • 40A for a 32 Amp rated EVSE pends on the diameter and the •... -
Page 48: Required Tools For Installation
Technical data Parameter Specification IK rating according to IEC 62262 (enclo- IK10 sure and display) IK8+ for an operation temperature between -35 and -30 °C EMC rating IEC 61851-21-2, EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, EN 61000-6-4, EN 61000-3-2, EN 61000-3-3, EN 61000-3-11, EN 61000-3-12 CE RED- WLAN / RFID / E- UTRA: EN 300 328 V2.1.1, EN 300 330 V2.1.1, EN 301 908-1 V11.1.2, EN 301... -
Page 49: Noise Level
Technical data Parameter Value Wall material The mounting surface must be flat and sta- ble, for example a brick or concrete wall. Length of the upper screws that stays out 10 mm of the wall 11.9 Noise level Parameter Specification Noise level Maximum 70 dB(A) 11.10... -
Page 50: Ac Input With Ev Charge Cable
Technical data 11.10.2 AC input with EV charge cable Width of the EVSE Height of the EVSE Depth of the EVSE Parameter Value [mm] 11.10.3 Space requirements for installation EVSE BCM.V3Y01.0-EN | 001... -
Page 51: Ac Input Specifications
Technical data Parameter Specification [mm] Specification [inches] > 200 > 8 Z2 (indoor use) > 457.2 > 18 Z2 (outdoor use) > 635 > 25 11.11 AC input specifications 11.11.1 General specifications Parameter Specification Earthing systems TN-S TN-C-S Frequency 50 Hz or 60 Hz Overvoltage category Category III Protection... -
Page 52: 230 Vac 3-Phase Without Neutral (It)
Technical data 11.11.3 230 VAC 3-phase without neutral (IT) L3 L2 230 VAC, maximum 264 VAC 230 VAC, maximum 264 VAC 11.11.4 230 VAC 1-phase (Europe) 230 VAC, maximum 264 VAC 11.11.5 120 VAC (North-America) 120 VAC, maximum 264 VAC BCM.V3Y01.0-EN | 001... -
Page 53: 240 Vac Split Phase (North-America)
Technical data 11.11.6 240 VAC Split phase (North-America) 240 VAC, maximum 264 VAC 11.11.7 AC input specifications (Europe) Parameter Specification Input AC power connection 1 phase or 3 phase Input voltage (1 phase) 220 to 240 VAC Input voltage (3 phase) 380 to 415 VAC Standby power consumption Earth (ground) fault protection... -
Page 54: Cable Specifications
Technical data Parameter Specification Bluetooth BLE 5.0 RFID MIFARE ISO/IEC 14443A RFID cards Compatible mobile device operating sys- • Android 4.4 or higher tems • iOS8 or higher 11.13 Cable specifications 11.13.1 AC input cable (Europe) Parameter Specification EV charger station connection type Terminal block and screw Wire size for the terminal block (allowed) Cross section: 10 to 2.5 mm... -
Page 55: Ethernet Cable Specifications
Technical data Parameter Specification Diameter of the PE conductor The same as te diameter of the phase con- ductors • Consult your local electrical codes for the correct wire size, based on the environ- ment, the conductor type and the rating of the EVSE. •... -
Page 56: Dry Contacts Output
Technical data Parameter Specifications Wire size for the terminal block plug (rec- 24 AWG (0.5 mm ) minimum ommended) Required torque 0.5 Nm Strip length 5 mm Terminal connections • PE/Shield: Contact input terminal 1 or 2 • Configuration input: Contact input ter- minal 2 or 1 Wire AWG and cross section: based on a copper wire type 11.13.6... -
Page 57: Ac Output Specifications (North America)
Technical data Parameter Specification Connection standard • Type 1 cable • Type 2 cable • Type 2 socket • Type 2 socket with shutter According to IEC 62196-1, IEC 62196-2 Maximum output power (1 phase) 7.4 kW Maximum output power (3 phase) 22 kW 11.14.2 AC output specifications (North America)