Toro Greensmaster 1021 Operator's Manual
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Also See for Greensmaster 1021:
- Service manual (179 pages) ,
- Installation instructions manual (20 pages) ,
- Operator's manual (60 pages)
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Table of Contents
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Summary of Contents for Toro Greensmaster 1021
- Page 1 Form No. 3433-327 Rev B Greensmaster ® 1018, 1021, or 1026 Mower Model No. 04820—Serial No. 400000000 and Up Model No. 04830—Serial No. 400000000 and Up Model No. 04840—Serial No. 400000000 and Up *3433-327* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 Authorized Service specific Declaration of Conformity (DOC) sheet. Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 It is a violation of California Public Resource Code...
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Page 3: Table Of Contents
information and Note emphasizes general information Controls System Maintenance ......26 worthy of special attention. Adjusting the Traction Cable ......26 Adjusting the Service/Parking Brake....27 Tightening the Handle-Isolation Hardware ............28 Contents Cutting Unit Maintenance ........28 Blade Safety ............. 28 Safety ............... -
Page 4: Safety
Safety • Do not operate the machine without all guards and other safety protective devices in place and functioning properly on the machine. This machine has been designed in accordance with • Keep bystanders and children out of the operating EN ISO 5395 and ANSI B71.4-2017. - Page 5 decal138-2138 138-2138 1. Poisonous fumes or 4. Warning— disconnect the toxic gases, asphyxiation spark plug wire before performing maintenance. hazard—do not run the engine in an enclosed space. 2. Explosion hazard—shut 5. Hot surface hazard—do off the engine before not touch the hot surface. adding fuel;...
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Page 6: Setup
Right wheel shaft Install the transport wheel shafts (Model 04840 only). Left wheel shaft Transport Wheel Kit (order separately; Install the transport wheels (optional). contact your authorized Toro distributor) Grass basket Install the grass basket. Media and Additional Parts Description Qty. -
Page 7: Installing The Transport Wheels
Apply thread-locking compound to the threads the Transport Wheel Kit (Model No. 04123). Contact of the wheel shafts. your authorized Toro distributor for this kit. Thread the right wheel shaft into the drum drive Install the transport wheels; refer to Installing assembly on the right side of the machine. -
Page 8: Installing The Grass Basket
Product Overview Installing the Grass Basket Parts needed for this procedure: Grass basket Procedure Grasp the basket by the top lip and slide it onto the basket mounting rods (Figure g274957 Figure 6 1. Grass basket 4. Fuel tank 2. Kickstand 5. -
Page 9: Controls
Controls Clutch Bail Use the clutch bail (Figure 7) to engage or disengage the traction drive. • Engage the traction drive: Pull up and hold the bar to the handle. • Disengage the traction drive: Release the bar. Throttle Control Use the throttle control (Figure 7) to adjust the engine... - Page 10 Lift-Assist Handle Fuel-Shutoff Valve Use the lift-assist handle (Figure 7) to help with The fuel-shut-off valve is located on the side of the adjusting the handle height or raise and lower the engine below the choke control (Figure kickstand. Note: Close the fuel-shutoff valve when the machine is not used for a few days, during transport to and Handle-Height Adjuster...
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Page 11: Specifications
Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. -
Page 12: Before Operation
Operation containers on the ground, away from the vehicle before filling. • Remove equipment from the truck or trailer and Note: Determine the left and right sides of the refuel it on the ground. If this is not possible, refuel machine from the normal operating position. -
Page 13: Filling The Fuel Tank
Filling the Fuel Tank Adjusting the Clip Rate Clean around the fuel-tank cap and remove the The clip rate is determined by the following machine cap from the tank (Figure 12). Fill the fuel tank settings: to the bottom of the tank-neck opening; refer to •... -
Page 14: Adjusting The Traction-Drum Position
g277026 Figure 14 Left side of the machine shown 1. Insert shoulder bolt here 3. Shoulder bolt for the L position. 2. Insert shoulder bolt here g275053 for the H position. Figure 13 1. Reel-speed-control knob (shown in the high-reel-speed Align the holes in the chassis with the holes in position) the drive housing. -
Page 15: Removing The Transport Wheels
Kickstand TORAGE Note: (page 10). You can use the Toro Trans Pro trailer to transport the machine. For instructions on loading the trailer, refer to your trailer Operator’s Manual. Using the Choke Lever Important: Do not run the engine while Use the choke lever to aid in starting a cold engine. -
Page 16: Opening And Closing The Fuel-Shutoff Valve
– Before leaving the operating position • Before you start the machine, ensure that all drives • are in neutral, the parking brake is engaged, and Use only accessories and attachments approved you are in the operating position. by The Toro® Company. -
Page 17: Starting The Engine
Slope Safety Ensure that the traction-drive lever is in the neutral position. • Slopes are a major factor related to loss of control Ensure that the fuel-shutoff valve is open; refer and rollover accidents, which can result in severe Opening and Closing the Fuel-Shutoff Valve injury or death. -
Page 18: Operating Tips
1. Alignment stripes Operating the Machine in Low Light Conditions Use the LED Light Kit when you operate the machine in low light conditions. Contact your authorized Toro distributor for this kit. Important: Do not use other light systems with... -
Page 19: Shutting Off The Engine
Shutting Off the Engine Installing the Transport Wheels Release the clutch bail. Move the throttle control to the S position. Move the kickstand to the position; refer to RANSPORT HEEL ERVICE Move the On/Off switch to the O position. Kickstand (page 10) Close the fuel-shutoff valve before you store or Slide a wheel onto an axle (Figure... -
Page 20: Engaging Or Disengaging The Transmission
Engaging or Disengaging the Transmission You can disengage the drum from the transmission to allow the machine to be maneuvered. Disengage the transmission when you need to move the machine without starting the engine (e.g., performing maintenance in an enclosed area). Before you operate the machine, ensure that you engage the transmission. -
Page 21: Maintenance
– Wait for all movement to stop. • To ensure safe, optimal performance of the • Allow machine components to cool before machine, use only genuine Toro replacement performing maintenance. parts. Replacement parts made by other • manufacturers could be dangerous, and such use If possible, do not perform maintenance while the could void the product warranty. -
Page 22: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the brake-lock-lever operation. Check the fuel level. Check the engine-oil level. Check the air filter. Clean the engine cooling fins. -
Page 23: Pre-Maintenance Procedures
Pre-Maintenance Engine Maintenance Procedures Engine Safety • Preparing the Machine for Do not change the governor speed or overspeed the engine. Maintenance • Run the engine dry or remove the fuel with a hand pump; never siphon the fuel. If you must drain the fuel tank, do it outdoors. -
Page 24: Servicing The Air Cleaner
Changing the Engine Oil Service Interval: After the first 20 hours/After the first month (whichever comes first) Every 100 hours/Every 6 months (whichever comes first) WARNING Oil may be hot after the engine has been run, and contact with hot oil can cause severe personal injury. -
Page 25: Servicing The Spark Plug
Note: Note: Ensure that no dirt or debris from the Ensure that dirt and debris do not enter air-cleaner cover fall into the base. the air duct leading to the carburetor. Remove the foam and paper elements from the Install the air-cleaner elements and ensure that base. -
Page 26: Controls System Maintenance
Controls System Maintenance Adjusting the Traction Cable Adjust the traction cable to achieve a gap of 1.5 mm (0.06 inch) between the friction disc and the pressure plate. Access the friction disc and pressure plate by removing the clutch cover (Figure 28). -
Page 27: Adjusting The Service/Parking Brake
Adjusting the Service/Parking Brake Adjust the service/parking brake if it slips during operation. Engage the parking brake. Using a spring scale, apply a force on the service-brake lever (Figure 31). The parking brake should release when you attain a force of 8 to 10 kg (18 to 22 lb). If the parking brake does not release within 8 to 10 kg (18 to 22 lb) of force, adjust the brake cable. -
Page 28: Tightening The Handle-Isolation Hardware
Tightening the Cutting Unit Maintenance Handle-Isolation Hardware Blade Safety Service Interval: After the first 20 hours Use care when checking the cutting-unit reel. Wear Position the machine on a level surface. gloves and use caution when servicing the reel. Loosen the bolt and nut as shown in Figure A worn or damaged blade or bedknife can break, and a piece could be thrown toward you or bystanders,... -
Page 29: Removing The Cutting Unit
Removing the Cutting Unit Slide the cutting-unit-drive coupler onto the transmission driveshaft (Figure 34). Move the kickstand to the C UTTING ERVICE The coupler should slide onto the transmission position; refer to Kickstand (page 10). driveshaft without resistance. If there is Remove the grass basket (if equipped). -
Page 30: Backlapping The Cutting Unit
Installation Instructions. Contact your authorized the operator’s position. Allow the machine to cool Toro distributor to acquire one of these kits. before adjusting, servicing, cleaning, or storing it. •... - Page 31 Notes:...
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- Page 34 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 35 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.
- Page 36 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.