Panasonic MIR-H163-PA Service Manual

Panasonic MIR-H163-PA Service Manual

Heated incubator mir-h163 series; mir-h263 series

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Service Manual
Heated Incubator
MIR-H163
Panasonic Healthcare Co., Ltd.
MIR-H263
Biomedical Division
SM9910316

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Table of Contents
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Summary of Contents for Panasonic MIR-H163-PA

  • Page 1 Service Manual Heated Incubator MIR-H163 Panasonic Healthcare Co., Ltd. MIR-H263 Biomedical Division SM9910316...
  • Page 2 Effective models This service manual is effective for following models. Model name Voltage Frequency Plug Type MIR-H163-PA 115V 60Hz MIR-H163-PC 220V 50Hz MIR-H163-PE 230/240V 50Hz MIR-H163-PK 220V 50/60Hz MIR-H163-PT 110V 60Hz Model name Voltage Frequency Plug Type MIR-H263-PA 115V 60Hz...
  • Page 3: Table Of Contents

    Co n te nt s P a g e F e a t u r e a n d C a u t i o n - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - S p e c i f i c a t i o n s - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - S t r u c t u r a l s p e c i f i c a t i o n s...
  • Page 4 Features 1. Chamber Temperature Adjustment It is capable of cultivating the bacteria that prefer from medium temperature to high temperature. - Constant temperature environment by microcomputer PID control + air jacket (natural convection) - Achieve constant temperature environment with high accuracy that temperature fluctuation is within ±0.2℃...
  • Page 5 Specifications ■ Structural Specifications Product Name Heated Incubator Model MIR-H163 MIR-H263 External dimensions W580 mm x D595 mm x H820 mm W730 mm x D645 mm x H870 mm Internal dimensions W450 mm x D460 mm x H450 mm W600 mm x D510 mm x H500 mm Effective capacity 93 L 153 L...
  • Page 6 ■ Alarm/Safety Functions Types Condition Display Buzzer Action Taken Auto set Alarm lamp lighting Temp. deviated ±2.5℃ from set After 3sec. ―― upper/lower Temp. display intermittently value limit alarm blinking No key operation for about Finish ―― Auto return Display current value 45 sec.
  • Page 7: Dimensions

    Dimensions MIR-H163...
  • Page 8 MIR-H263...
  • Page 9: Wiring Diagram

    Wiring Diagram MIR-H163/H263...
  • Page 10: Circuit Diagram

    Circuit Diagram MIR-H163/H263...
  • Page 11: Control Specifications

    Control Specifications Keys on Control Panel BZ (Alarm stop key) To stop buzzer during intermittent buzzer is sounding (auto set temperature alarm). If this key is pressed again after buzzer is stopped, intermittent buzzer does not sound again. Even if this key is pressed when displayed numbers are not blinking, buzzer does not sound.
  • Page 12 DELAY Press this key to delay operation start. (Delay timer key) Press this key at set delay time display, clear set delay time. Press this key again afterwards, store new set value and return to chamber temperature display. Press CALL key after DELAY key is pressed 3 times during temperature or operation timer setting, store the set value.
  • Page 13 Auto Set Temperature Condition of alarming: When chamber temperature (TEMP.PV) is deviated more than Alarm ±2.5℃ from current set value (TEMP.SV). Action: Blinking all digits in temperature display area, alarm lamp lighting and intermittent buzzer sounds after 3 seconds. Operation continues.
  • Page 14 E05: When power relay ON is not detected or temperature around PCB is 65℃ or more by AT sensor on PCB, it is judged as abnormal. E05 display blinks, ALARM lamp lights, intermittent buzzer sounds, relay and heater are turned OFF. Function Mode 1.
  • Page 15 not change. In this case, F07 can be used after inputting service code in F06. Above service code input can be valid unless inputting “000” in <Note> F06 again or switch OFF power supply. Display zero adjustment volume (VR1 on main PCB) set value. F07: <Purpose>...
  • Page 16 Initial values of non-volatile memory are followings. Set Temperature : 0℃ Operation Time : 0.0 hour Step during Operation Remained Repeat Number Old Set Temperature : 0.0℃ 1 Minute Timer : 200 0.3 Seconds Timer : 25 Step1 Temperature Setting Value : 0.0℃...
  • Page 17 F21: <Purpose> Set serial communication ID. Input “F21” and press CALL key to show “000”. Input the product <Operation> identified value (serial communication ID Number) and press CALL key to set serial communication ID. Setting range is “000~255” (“000” is communication OFF). Set serial communication mode.
  • Page 18: T E S T D A T

    Test Data MIR-H163 Chamber temperature control specification (15 points measuring) * reference data <Condition> Ambient Temperature: 20℃ Power Source: 1φ100V Load: No load <Measuring Points> ① ④ ③ ② ⑤ For ①②④⑤⑪⑫⑭⑮ W: 80% of internal width (each 10% from left and right) ⑥...
  • Page 19 MIR-H163/H263 Temperature accuracy, Fluctuation range, Distribution Model MIR-H163 MIR-H263 Set Temp. 37℃ 37℃ Ambient Temp. 20℃ 20℃ Power Voltage 100V 100V ‐0.2℃ Temp. Accuracy 0℃ Temp. Fluctuation ±0.2 ±0.1 Range Temp. ±0.6 ±0.4 Distribution Model MIR-H163 MIR-H263 Set Temp. 37℃ 37℃...
  • Page 20 Temp. (℃) Time (min.) Temp. (℃) Time (min.) -17-...
  • Page 21 Instruction  This section is extracted and printed from Instruction Manual.  If you find out "Refer to page ● ●" in them, this page means not page in Service manual but page in the lower corner of each page in the extract from Instruction Manual. This page number is not corresponded with serial number in Service manual ...
  • Page 22: Operating Instructions

    Operating Instructions Heated Incubator MIR-H163 MIR-H263 MIR-H163 MIR-H263 Series MIR-H263 Please read the operating instructions carefully before using this product, and save the operating instructions for future use. See page 26 for all model numbers. -19-...
  • Page 23 -20-...
  • Page 24 CONTENTS INTRODUCTION P. 2 PRECAUTIONS FOR SAFE OPERATION P. 3 ENVIRONMENTAL CONDITIONS P. 7 INCUBATOR COMPONENTS P. 8 Control panel and keypad P. 10 INSTALLATION SITE P. 12 INSTALLATION P. 13 PRELIMINARY RUN P. 13 KEY OPERATION FLOW P. 14 NORMAL MODE AND TIMER MODE C P.
  • Page 25: Introduction

    INTRODUCTION ■ Read the operating instructions carefully before using the Product and follow the instructions for safety operation. ■ Our company disavows any responsibility for safety if the Product is used for other than the intended use or used with any procedures other than those given in the operating instructions. ■...
  • Page 26: Precautions For Safe Operation

    PRECAUTIONS FOR SAFE OPERATION It is imperative that the user complies with the operating instructions as it contains important safety advice. Items and procedures are described so that you can use this unit correctly and safely. If the precautions advised are followed, this will prevent possible injury to the user and any other person.
  • Page 27 PRECAUTIONS FOR SAFE OPERATION WARNING Do not use the unit outdoors. Current leakage or electric shock may result if the unit is exposed to rain water. Only qualified engineers or service personnel should install the unit. The installation by unqualified personnel may cause electric shock or fire. Install the unit on a sturdy floor and take an adequate precaution to prevent the unit from turning over.
  • Page 28 PRECAUTIONS FOR SAFE OPERATION WARNING Ensure you do not inhale or consume medication or aerosols from around the unit at the time of maintenance. These may be harmful to your health. Never splash water directly onto the unit as this may cause electric shock or short circuit. Never put containers with liquid on the unit as this may cause electric shock or short circuit when the liquid is spilled.
  • Page 29 PRECAUTIONS FOR SAFE OPERATION CAUTION This unit must be plugged into a dedicated circuit protected by branch circuit breaker. Use a dedicated power source as indicated on the rating label attached to the unit. A multiple-tap may cause fire resulting from abnormal heating. Never store corrosive substances such as acid or alkali in this unit if the container cannot be sealed.
  • Page 30: Environmental Conditions

    ENVIRONMENTAL CONDITIONS This equipment is designed to be safe at least under the following conditions (based on the IEC-61010-1): ■ Indoor use; ■ Altitude up to 2000 m; ■ Temperature 5 C to 40 ■ Maximum relative humidity 80% for temperature up to 31 C decreasing linearly to 50% relative humidity at 40 ■...
  • Page 31: Incubator Components

    INCUBATOR COMPONENTS Shelf (H163: 2 pcs.) (H263: 3 pcs.) 3, 4 (Inside) Outer door -28-...
  • Page 32 INCUBATOR COMPONENTS 1. Inner door: It is made of tempered glass. However, do not force the door. 2. Control panel: Refer to page 10. 3. Separation plate: Do not place objects directly on the plate. Culture containers made of resin may deform with heat.
  • Page 33: Control Panel And Keypad

    INCUBATOR COMPONENTS Control panel and keypad 1. Power switch (POWER): Power switch of the control panel. 2. Delay timer key (DELAY): This key is to set a delay timer which controls the time from when the run/stop key (RUN/STOP) is pressed till when the unit starts an operation. Refer to page 14~17. 3.
  • Page 34 INCUBATOR COMPONENTS 10. Timer mode select key (TIMER MODE): This key is to switch a normal mode and a timer mode C. Normal mode: The operation is finished when a set time of operation timer is expired. Timer mode C: The operation continues with a set temperature even when a set time of operation timer is expired.
  • Page 35: Installation Site

    INSTALLATION SITE To operate this unit properly and to obtain maximum performance, install the unit in a location with the following conditions: ■ A location not subjected to direct sunlight Do not install the unit under direct sunlight. Installation in a place with direct sunlight cannot obtain the intended performance.
  • Page 36: Installation

    INSTALLATION 1. Remove the packaging materials and tapes Remove all transportation packaging materials and tapes. Open the doors and ventilate the unit. If the outside panels are dirty, clean them with a neutral detergent and wipe it up with a wet cloth. Note: Remove the cable tie banding the power supply cord.
  • Page 37: Key Operation Flow

    KEY OPERATION FLOW This flow chart shows the key operation from control panel. Present temperature is POWER Press the power switch. displayed. When the unit Saved delay time is DELAY operates without Press the delay timer key. displayed. delay time. When the delay time is Saved delay time is reset.
  • Page 38: Normal Mode And Timer Mode C

    NORMAL MODE AND TIMER MODE C The operation flow of this unit in the normal mode and the timer mode C is shown in Table 2 and Table 3. ●: Lamp ON ○: Lamp OFF Table 2 Operation flow in normal mode (Timer mode C lamp: OFF) ●: Lamp ON ○: Lamp OFF Table 3 Operation flow in timer mode C (Timer mode C lamp: ON)
  • Page 39: Stable Running

    STABLE RUNNING Table 4 shows the basic procedure for setting the chamber temperature. Perform key operations in the sequence indicated in the table. The example in the table is based on the assumption that the desired temperature is 37 C and the operation status is a continuous running. The initial setting, which are set at factory, Note: are that the delay timer is OFF, the chamber...
  • Page 40: Stable Running With Delay Time

    STABLE RUNNING WITH DELAY TIME Table 5 shows one of applications. Perform key Buzzer operations in the sequence indicated in the table. The example in the table is the delay time that is 30 minutes, the chamber temperature is 50 C, the running time is 1 hour and the timer mode is Timer Mode C.
  • Page 41: Alarms And Safety Functions

    ALARMS AND SAFETY FUNCTIONS The incubator supports the following alarms, safety functions, and self-diagnostic functions. Alarms and safety functions Alarm & Situation Indication Buzzer Safety operation Safety Automatic set Alarm lamp lights. The internal temperature is over temperature All digits on the temp. Intermittent tone ----- +/-2.5...
  • Page 42: Routine Maintenance

    ROUTINE MAINTENANCE WARNING Always disconnect the power supply to the unit prior to any repair or maintenance of the unit in order to prevent electric shock or injury. Ensure you do not inhale or consume medication or aerosols from around the unit at the time of maintenance.
  • Page 43: Troubleshooting

    TROUBLE SHOOTING If the unit malfunctions, check out the following before calling for service. Malfunction Check/Remedy • The unit is not plugged correctly into a power outlet. • The circuit breaker at the power source is active. The unit does not operate •...
  • Page 44 Waste Electrical and Electronic Equipment (WEEE) Directive (English) Your Panasonic product is designed and manufactured with high quality materials and components which can be recycled and reused. This symbol means that electrical and electronic equipment, at their end-of-life, should be disposed of separately from your household waste.
  • Page 45 DISPOSAL OF UNIT (French) Votre produit Panasonic est conçu et fabriqué avec des matèriels et des composants de qualité supérieure qui peuvent être recyclés et réutilisés. Ce symbole signifie que les équipements électriques et électroniques en fin de vie doivent être éliminés séparément des ordures ménagères.
  • Page 46 DISPOSAL OF UNIT (Portuguese) O seu produto Panasonic foi concebido e produzido com materiais e componentes de alta qualidade que podem ser reciclados e reutilizados. Este símbolo significa que o equipamento eléctrico e electrónico no final da sua vida útil deverá ser descartado separadamente do seu lixo doméstico.
  • Page 47 Alstublieft help allen mee om het milieu te beschermen. (Swedish) Din Panasonic produkt är designad och tillverkad av material och komponenter med hög kvalitet som kan återvinnas och återanvändas. Denna symbol betyder att elektriska och elektroniska produkter, efter slutanvändande, skall sorteras och lämnas separat från Ditt hushållsavfall.
  • Page 48: Specifications

    SPECIFICATIONS Product name Heated Incubator MIR-H163 Heated Incubator MIR-H263 External dimensions W580 mm x D595 mm x H820 mm W730 mm x D645 mm x H870 mm Internal dimensions W450 mm x D460 mm x H450 mm W600 mm x D510 mm x H500 mm Effective capacity 93 L 153 L...
  • Page 49: Performance

    PERFORMANCE Product name Heated Incubator MIR-H163 MIR-H163-PT MIR-H163-PA MIR-H163-PK MIR-H163-PE Model number Ambient temp.+5 C to 60 C (ambient temp.: 0 C to less than 20 C, no load) Temperature control range Ambient temp.+5 C to 80 C (ambient temp.: 20...
  • Page 50 2. Contamination of the unit Unit interior No contamination □Yes □No Decontaminated □Yes □No □Yes □No Contaminated Others: 3. Instructions for safe repair/maintenance of the unit a) The unit is safe to work on b) There is some danger (see below) Procedure to be adhered to in order to reduce safety risk indicated in b) below.
  • Page 52 Printed in Indonesia 1-1-1, Sakata Oizumi-Machi Ora-Gun, Gunma 370-0596, Japan 7FB6P151756001 © Panasonic Healthcare Co., Ltd. 2015 N0315-10415...

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