Sony HCD-DR4 Service Manual
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Sony HCD-DR4 Service Manual

Sony HCD-DR4 Service Manual

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3 7 63 1515 0
SERVICE MANUAL
HCD-DR4/DR5/DR6/DR440/W300/W5000/
XB500 is the tuner, deck, CD and amplifier
section in LBT-DR4/DR5/DR6/DR440/W300/
W5000/XB500.
TE
L 13942296513
www
.
MICROFILM
http://www.xiaoyu163.com
HCD-DR4/DR5/DR6/DR440/
SECTION
TAPE DECK
SECTION
x
ao
u163
y
i
http://www.xiaoyu163.com
W300/W5000/XB500
2 9
8
Photo: HCD-DR6
Model Name Using Similar Mechanism
CD
CD Mechanism Type
Base Unit Type
Optical Pick-up Type
Model Name Using Similar Mechanism
Q Q
Tape Transport Mechanism Type
3
6 7
1 3
1 5
SPECIFICATIONS
COMPACT DISC DECK RECEIVER
co
.
– 1 –
9 4
2 8
US Model
HCD-W300/W5000
Canadian Model
AEP Model
UK Model
E Model
HCD-DR4/DR5/DR6/DR440
Australian Model
HCD-D290/G3300/XB3
CDM37M-5BD32L
BU-5BD32L
KSS-213D/Q-N
NEW
TCM-230AWR2/230PWR2
0 5
8
2 9
9 4
2 8
— Continued on next page —
m
9 9
HCD-W300
HCD-XB500
HCD-DR4
9 9

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Summary of Contents for Sony HCD-DR4

  • Page 1 HCD-DR4/DR5/DR6/DR440/ 3 7 63 1515 0 W300/W5000/XB500 SERVICE MANUAL US Model HCD-W300/W5000 Canadian Model HCD-W300 AEP Model UK Model HCD-XB500 E Model HCD-DR4/DR5/DR6/DR440 Australian Model HCD-DR4/DR5/DR6/DR440/W300/W5000/ XB500 is the tuner, deck, CD and amplifier HCD-DR4 section in LBT-DR4/DR5/DR6/DR440/W300/ Photo: HCD-DR6 W5000/XB500.
  • Page 2 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 – 2 – http://www.xiaoyu163.com...
  • Page 3 PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS REPLACE THESE COMPONENTS WITH SONY PARTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS SONT DONNÉS DANS CE MANUEL OU DANS LES MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

  • Page 4: Servicing Note

    http://www.xiaoyu163.com 3 7 63 1515 0 MODEL IDENTIFICATION — BACK PANEL — MODEL PRODUCT COUNTRY PARTS No. DR4: E, AR model INDONESIA PRODUCT 4-214-786-0π DR4: TH model THAI PRODUCT 4-214-786-9π DR4: SP model INDONESIA PRODUCT 4-214-786-1π DR4: MX model INDONESIA PRODUCT 4-214-786-2π...

  • Page 5: Table Of Contents

    http://www.xiaoyu163.com 3 7 63 1515 0 TABLE OF CONTENTS 1. SERVICING NOTE 7-16. Schematic Diagram – Power (1/2) Section – ............4 (W300, W5000, XB500 model) ........63 7-17. Schematic Diagram – Power (2/2) Section – 2. GENERAL ..............(W300, W5000, XB500 model) ........65 7-18.

  • Page 6: General

    http://www.xiaoyu163.com SECTION 2 3 7 63 1515 0 GENERAL Front Panel 13 14 15 16 17 L 13942296513 31 32 33 34 u163 – 6 – http://www.xiaoyu163.com...
  • Page 7 http://www.xiaoyu163.com 3 7 63 1515 0 LOCATION OF PARTS AND CONTROLS 1 1/u (Power) button and indicator 50 DISC 3 button 24 SUPER WOOFER button and indicator 2 DEMO (STANDBY) button 51 DISC 2 button 25 MODE button (DR4/DR5/DR6/DR440) 26 ª (B Deck) button and indicator 52 DISC 1 button 27 ·...

  • Page 8: Disassembly

    !™ Screw (BVTP 3x8) (HCD-XB500) !∞ Back panel 2 Two screws (BVTP 3x8) 0 Two screws (BVTP 3x8) !¢ Power cord (HCD-DR4/DR440/W300/W5000) 9 Three screws (BVTP 3x8) 0 Two screws (BVTP 3x8) (HCD-DR5/DR6) 8 Two screws (BVTP 3x8) 7 Seven screws (BVTP 3x8) !¶...

  • Page 9: Sub Panel

    http://www.xiaoyu163.com 3 7 63 1515 0 3-3. SUB PANEL 8 Three screws (BVTP 2.6x8) 7 Two screws (BVTP 2.6x8) 5 Two screws (BTP 2.6x6) 1 Two screws (BVTP 2.6x8) 2 Screw (BVTP 3x8) 4 Open the CD lid assembly 3 Front input board 6 Screw (BVTP 3x8) 9 Sub panel block L 13942296513...

  • Page 10: Tape Mechanism Deck And Cassette Lid

    http://www.xiaoyu163.com 3 7 63 1515 0 3-5. TAPE MECHANISM DECK AND CASSETTE LID 7 Two screws (BVTP 2.6x8) 4 Torsion spring (TC-A) 8 Three screws (BVTP 2.6x8) Portion A 5 Cassette lid (B) block 6 Cassette lid (A) block Portion C 9 Tape mechanism Portion A 3 Torsion spring (TC-B)

  • Page 11: Disc Table

    http://www.xiaoyu163.com 3 7 63 1515 0 3-8. DISC TABLE Note: When the disc table is installed, adjust the positions of roller cam and mark ” as shown in the figure, then set to the groove of disc table. Stop screw Screw (BVTP3X8) Screw (BVTP3X8) Bracket (BU)

  • Page 12: Service Mode

    http://www.xiaoyu163.com SECTION 4 SERVICE MODE 3 7 63 1515 0 MC Cold Reset • The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customer. Procedure: 1.
  • Page 13 http://www.xiaoyu163.com 3 7 63 1515 0 AMS Test Mode • This mode is used for checking the AMS operations of the tape deck. 7-819-039-12 Alignment tape, AMS-110A Procedure: 1. Press the 1/u button to turn the set ON. 2. Set the tape (AMS-110A). 3.
  • Page 14 http://www.xiaoyu163.com 3 7 63 1515 0 • Display when ended abnormally When the tape deck is abnormal: The state when ended abnormally is displayed. The contents of display are the same as that during aging. When the CD player is abnormal: A message indicating that errors such as “CD MEC ERR”...
  • Page 15 http://www.xiaoyu163.com 3 7 63 1515 0 • Viewing the NO DISC ERROR history display (Switch the history by pressing the REPEAT button.) Display E@@D##$$%* @@ : Error number. 00 is the newest : Error contents 01: Focus error 02: GFS error 03: Setup error : Retries 00: NO DISC is determined without attempting chucking retry...

  • Page 16: Mechanical Adjustments

    http://www.xiaoyu163.com SECTION 5 SECTION 6 MECHANICAL ADJUSTMENTS 3 7 63 1515 0 ELECTRICAL ADJUSTMENTS Precaution DECK SECTION 0 dB=0.775V 1. Clean the following parts with a denatured alcohol-moistened swab: 1. Demagnetize the record/playback head with a head damagnetizer. record/playback heads pinch rollers 2.
  • Page 17 http://www.xiaoyu163.com 3 7 63 1515 0 3. Mode: Playback Tape Speed Adjustment (Deck A) test tape Note: Set the test mode using the following method and begin tape P-4-A100 speed adjustment. (10kHz, –10dB) oscilloscope In the test mode, the speed will switch to double speed or normal speed each time the HI-SPEED DUB button is pressed.
  • Page 18 http://www.xiaoyu163.com 3 7 63 1515 0 Record Bias Adjustment (Deck B) Record Level Adjustment (Deck B) Procedure: Procedure: INTRODUCTION INTRODUCTION When set to the test mode performed in Tape Speed Adjust- When set to the test mode performed in Tape Speed Adjust- ment, when the tape is rewound after recording, the “REC memory ment, when the tape is rewound after recording, the “REC memory mode”...

  • Page 19: Diagrams

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 SECTION 7 DIAGRAMS 3 7 6 3 1 5 1 5 0 E-F Balance (1 Track Jump) check 7-1. CIRCUIT BOARDS LOCATION CD SECTION oscilloscope Note: BD board PANEL FL board TUNER UNIT 1. CD Block is basically constructed to operate without adjustment.

  • Page 20: Block Diagrams

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-2. BLOCK DIAGRAMS – BD (CD) SECTION – OPTICAL PICK-UP BLOCK (KSS-213B/K-N) IC101 XTA1 DETECTOR DIGITAL SERVO TIMING X101 IC103 DIGITAL SIGNAL PROCESSOR LOGIC 16.9344MHz RF AMP ERROR STAO...

  • Page 21: Deck Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 – DECK SECTION – PB A/B S1008 S1004 MS OUT B CrO A CrO CN301 R CH RV311 28 27 PLAYBACK IC611 A 120/70 B NORM/CROM/ LEVEL PB-A/B DECK A...

  • Page 22: Main (1/2) Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 – MAIN (1/2) SECTION – IC191 AV SWITCH J804 VIDEO 2 J702 VIDEO VD OUT J702 VIDEO IC101 SOUND PROCESSOR 1 DISPLAY SECTION IC601 L+R 30 SPEANA (Page 33)

  • Page 23: Main (2/2) Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 – MAIN (2/2) SECTION – IC931 Q931 SWITCH +10V PL A+10V +UNREG, 12V MAIN CONTROL ST +10V IC501 (2/2) Q932 W300,W5000,XB500 SWITCH FAN901 STK-POWER POWER HP.SW H/P IN FAN SWITCH...

  • Page 24: Power Section (Dr4, Dr5, Dr6, Dr440 Model)

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 – POWER SECTION – (DR4, DR5, DR6, DR440 model) DISPLAY MIC-SIG SECTION MIC VOLUME MIC AMP ECHO CONTROL MIC LEVEL MIC AMP (Page 33) RV850 IC850 (1/2) IC851 RV851...

  • Page 25: Power Section (W300, W5000, Xb500 Model)

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 – POWER SECTION – (W300, W5000, XB500 model) DISPLAY SECTION MIC-SIG (Page 33) MIC AMP MIC VOLUME ECHO CONTROL MIC LEVEL MIC AMP IC850 (1/2) RV850 IC851 RV851 IC850 (2/2)

  • Page 26: Display Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 – DISPLAY SECTION – DISPLAY CONTROL IC601 REMOTE CONTROL SIRCS RECIEVE IC602 S702 SERIAL PARALLEL JOG A ROTARY CONVERTER ENCODER JOG B IC604 D611, D612, D616, D618 – D621, D623 –...
  • Page 27 HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 WAVEFORMS – MAIN (2/5) SECTION – THIS NOTE IS COMMON FOR PRINTED WIRING – BD (CD) SECTION – BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.)

  • Page 28: Printed Wiring Board - Bd (Cd) Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-3. PRINTED WIRING BOARD – BD (CD) SECTION – • See page 20 for Circuit Boards Location. (VC) (RP) 1 3 9 4 2 2 9 6 5 1 3...

  • Page 29: Schematic Diagram - Bd (Cd) Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-4. SCHEMATIC DIAGRAM – BD (CD) SECTION – • See page 36 for Waveforms. (TE) (FE) (RP) TP (AGCCON) (VC) 1 3 9 4 2 2 9 6 5 1 3...

  • Page 30: Printed Wiring Board - Main Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 • Semiconductor 7-5. PRINTED WIRING BOARD – MAIN SECTION – Location • See page 20 for Circuit Boards Location. Ref. No. Location D333 D334 D335 D336 D501 D534 D802...

  • Page 31: Schematic Diagram - Main (1/5) Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-6. SCHEMATIC DIAGRAM – MAIN (1/5) SECTION – • See page 101 for IC Block Diagrams. (Page 1 3 9 4 2 2 9 6 5 1 3 (Page...

  • Page 32: Schematic Diagram - Main (2/5) Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 7-7. SCHEMATIC DIAGRAM – MAIN (2/5) SECTION – 3 7 6 3 1 5 1 5 0 • See page 36 for Waveforms. • See page 41 for Printed Wiring Board. • See page 102 for IC Pin Functions.

  • Page 33: Schematic Diagram - Main (3/5) Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 7-8. SCHEMATIC DIAGRAM – MAIN (3/5) SECTION – 3 7 6 3 1 5 1 5 0 • See page 41 for Printed Wiring Board. (Page 45, 46) (Page 46) 1 3 9 4 2 2 9 6 5 1 3...

  • Page 34: Schematic Diagram - Main (4/5) Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 7-9. SCHEMATIC DIAGRAM – MAIN (4/5) SECTION – 3 7 6 3 1 5 1 5 0 • See page 41 for Printed Wiring Board. (Page 44) (Page 54) 1 3 9 4 2 2 9 6 5 1 3...

  • Page 35: Schematic Diagram - Main (5/5) Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 7-10. SCHEMATIC DIAGRAM – MAIN (5/5) SECTION – 3 7 6 3 1 5 1 5 0 • See page 41 for Printed Wiring Board. (Page (Page 1 3 9 4 2 2 9 6 5 1 3...

  • Page 36: Schematic Diagram - Deck Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-11. SCHEMATIC DIAGRAM – DECK SECTION – 1 3 9 4 2 2 9 6 5 1 3 (Page 49) w w w u 1 6 3 – 53 –...

  • Page 37: Printed Wiring Board - Deck Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-12. PRINTED WIRING BOARD – DECK SECTION – • See page 20 for Circuit Boards Location. 1 3 9 4 2 2 9 6 5 1 3 (Page 41)

  • Page 38: Schematic Diagram - Power (1/2) Section - (Dr4, Dr5, Dr6, Dr440 Model)

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 7-13. SCHEMATIC DIAGRAM – POWER (1/2) SECTION – (DR4, DR5, DR6, DR440 model) 3 7 6 3 1 5 1 5 0 • See page 61 for Printed Wiring Board. (Page 97) 1 3 9 4 2 2 9 6 5 1 3...

  • Page 39: Schematic Diagram - Power (2/2) Section - (Dr4, Dr5, Dr6, Dr440 Model)

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 7-14. SCHEMATIC DIAGRAM – POWER (2/2) SECTION – (DR4, DR5, DR6, DR440 model) 3 7 6 3 1 5 1 5 0 • See page 61 for Printed Wiring Board. (Page 58) (Page 57) (Page 58) 1 3 9 4 2 2 9 6 5 1 3...

  • Page 40: Printed Wiring Board - Power Section - (Dr4, Dr5, Dr6, Dr440 Model)

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 7-15. PRINTED WIRING BOARD – POWER SECTION – (DR4, DR5, DR6, DR440 model) 3 7 6 3 1 5 1 5 0 • See page 20 for Circuit Boards Location. • Semiconductor Location Ref. No. Location D401 D402...
  • Page 41 HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 7-16. PRINTED WIRING BOARD – POWER SECTION – (W300, W5000, XB500 model) 3 7 6 3 1 5 1 5 0 • See page 20 for Circuit Boards Location. • Semiconductor Location Ref. No. Location D401 D402 D405...

  • Page 42: Schematic Diagram - Power (1/2) Section - (W300,W5000, Xb500 Model)

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 7-17. SCHEMATIC DIAGRAM – POWER (1/2) SECTION – (W300,W5000, XB500 model) 3 7 6 3 1 5 1 5 0 • See page 63 for Printed Wiring Board. (Page 93) 1 3 9 4 2 2 9 6 5 1 3...

  • Page 43: Schematic Diagram - Power (2/2) Section - (W300,W5000, Xb500 Model)

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 7-18. SCHEMATIC DIAGRAM – POWER (2/2) SECTION – (W300,W5000, XB500 model) 3 7 6 3 1 5 1 5 0 • See page 63 for Printed Wiring Board. (Page 65) (Page 66) (Page 94) 1 3 9 4 2 2 9 6 5 1 3...

  • Page 44: Schematic Diagram - Panel Fl Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 7-19. SCHEMATIC DIAGRAM – PANEL FL SECTION – • See page 101 for IC Block Diagrams. 3 7 6 3 1 5 1 5 0 • See page 104 for IC Pin Functions. (Page 77) (Page 1 3 9 4 2 2 9 6 5 1 3...

  • Page 45: Printed Wiring Board - Panel Fl Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-20. PRINTED WIRING BOARD – PANEL FL SECTION – • See page 20 for Circuit Boards Location. 1 3 9 4 2 2 9 6 5 1 3 (Page 41)

  • Page 46: Schematic Diagram - Panel Vr Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-21. SCHEMATIC DIAGRAM – PANEL VR SECTION – • See page 101 for IC Block Diagrams. 1 3 9 4 2 2 9 6 5 1 3 (Page 70)

  • Page 47: Printed Wiring Board - Panel Vr Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-22. PRINTED WIRING BOARD – PANEL VR SECTION – • See page 20 for Circuit Boards Location. 1 3 9 4 2 2 9 6 5 1 3 (Page 71) •...

  • Page 48: Schematic Diagram - Tc Panel Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-23. SCHEMATIC DIAGRAM – TC PANEL SECTION – (Page 70) (Page 69) 1 3 9 4 2 2 9 6 5 1 3 (Page 81, 82) (Page 82) (Page 70)

  • Page 49: Printed Wiring Board - Tc Panel Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-24. PRINTED WIRING BOARD – TC PANEL SECTION – • See page 20 for Circuit Boards Location. (Page 71) (Page 72) 1 3 9 4 2 2 9 6 5 1 3...

  • Page 50: Schematic Diagram - Cd Panel Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-25. SCHEMATIC DIAGRAM – CD PANEL SECTION – (Page 78) (Page 77, 78) 1 3 9 4 2 2 9 6 5 1 3 (Page 43) w w w u 1 6 3 –...

  • Page 51: Printed Wiring Board - Cd Panel Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-26. PRINTED WIRING BOARD – CD PANEL SECTION – • See page 20 for Circuit Boards Location. (Page 80) (Page 79) 1 3 9 4 2 2 9 6 5 1 3...

  • Page 52: Schematic Diagram - Cd Motor Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-27. SCHEMATIC DIAGRAM – CD MOTOR SECTION – 1 3 9 4 2 2 9 6 5 1 3 (Page 48) w w w u 1 6 3 – 85 –...

  • Page 53: Printed Wiring Board - Cd Motor Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-28. PRINTED WIRING BOARD – CD MOTOR SECTION – • See page 20 for Circuit Boards Location. 1 3 9 4 2 2 9 6 5 1 3 (Page 42)

  • Page 54: Schematic Diagram - Jack Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-29. SCHEMATIC DIAGRAM – JACK SECTION – 1 3 9 4 2 2 9 6 5 1 3 (Page 57, 65) (Page 52) w w w u 1 6 3 –...

  • Page 55: Printed Wiring Board - Jack Section

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-30. PRINTED WIRING BOARD – JACK SECTION – • See page 20 for Circuit Boards Location. 1 3 9 4 2 2 9 6 5 1 3 (Page 41)

  • Page 56: Schematic Diagram - Trans Section - (W300, W5000, Xb500 Model)

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-31. SCHEMATIC DIAGRAM – TRANS SECTION – (W300, W5000, XB500 model) (Page 66) (Page 67) 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 –...

  • Page 57: Printed Wiring Board - Trans Section - (W300, W5000, Xb500 Model)

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-32. PRINTED WIRING BOARD – TRANS SECTION – (W300, W5000, XB500 model) • See page 20 for Circuit Boards Location. (Page 64) 1 3 9 4 2 2 9 6 5 1 3...

  • Page 58: Schematic Diagram - Trans Section - (Dr4, Dr5, Dr6, Dr440 Model)

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-33. SCHEMATIC DIAGRAM – TRANS SECTION – (DR4, DR5, DR6, DR440 model) (Page 58) 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 –...

  • Page 59: Printed Wiring Board - Trans Section - (Dr4, Dr5, Dr6, Dr440 Model)

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-34. PRINTED WIRING BOARD – TRANS SECTION – (DR4, DR5, DR6, DR440 model) 7-35. SCHEMATIC DIAGRAM – LEAF SW SECTION – • See page 20 for Circuit Boards Location.

  • Page 60: Ic Block Diagrams

    HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 6 3 1 5 1 5 0 7-37. IC BLOCK DIAGRAMS 7-38. IC PIN FUNCTIONS • IC501 MAIN CONTROL (M306622 MA-A01FP) • MAIN (1/2) section • PANEL FL section Pin Name Function Pin No. IC181 MC14052BF...
  • Page 61 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function STEREO Stereo detection for tuner TUNED Tuned detection for tuner ST-CE Tuner chip enable output ST-DOUT Tuner data output ST-DIN Tuner data input ST-CLK Tuner clock output SENS BD Condition signal input HOLD MODE signal output CD latch signal output...
  • Page 62 http://www.xiaoyu163.com 3 7 63 1515 0 • IC601 DISPLAY CONTROL (TMP88CS76F-6000) Pin Name Function Pin No. SIRCS Remote commander signal input JOG A Rotary encoder (S702) pulse input LED SCK LED clock signal output LED LATCH LED latch signal output LED DAT LED serial data output LED POWER...

  • Page 63: Exploded Views

    http://www.xiaoyu163.com SECTION 8 EXPLODED VIEWS 3 7 63 1515 0 NOTE: The components identified by • Items marked “*” are not stocked since they are • Abbreviation mark ! or dotted line with mark seldom required for routine service. Some delay CND : Canadian model ! are critical for safety.

  • Page 64: Front Panel Section 1

    http://www.xiaoyu163.com 3 7 63 1515 0 8-2. FRONT PANEL SECTION 1 not supplied FL601 not supplied Supplied with RV850 L 13942296513 not supplied Supplied with J803 Supplied with J801 not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-214-716-01 KNOB (VOL)

  • Page 65: Front Panel Section 2

    * 110 3-973-975-21 DAMPER, OIL X-4950-633-1 PANEL ASSY, SUB 4-214-769-01 SPRING (TC-B), TORSION (DR4/DR5/DR6/W300/W5000/XB500) 4-214-768-01 SPRING (TC-A), TORSION X-4950-877-1 PANEL ASSY, SUB (DR440) 4-214-759-01 EMBLEM (NO.6), SONY X-4950-653-1 LID (A) ASSY, CASSETTE (W300) 4-951-620-01 SCREW (2.6X8), +BVTP – 107 – http://www.xiaoyu163.com...

  • Page 66: Chassis Section

    http://www.xiaoyu163.com 3 7 63 1515 0 8-4. CHASSIS SECTION W300/W5000XB500 XB500 not supplied T901 T951 not supplied not supplied not supplied The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified.

  • Page 67: Tc Mechanism Section 1 (Tcm230Awr2/230Pwr2)

    http://www.xiaoyu163.com 3 7 63 1515 0 8-5. TC MECHANISM SECTION 1 (TCM230AWR2/230PWR2) *NOTE: Two types of parts which are not interchangeable are available for the Head deck (A) ASSY and Head deck (B) ASSY. When replacing the parts, refer to the following figure, and use the appropriate part.

  • Page 68: Tc Mechanism Section 2 (Tcm230Awr2/230Pwr2)

    http://www.xiaoyu163.com 3 7 63 1515 0 8-6. TC MECHANISM SECTION 2 (TCM230AWR2/230PWR2) *NOTE: Two types of parts which are not interchangeable are available for the mechanical block assembly. When replacing the parts, refer to the following figure, and use the appropriate part. Parts with “P”...

  • Page 69: Cd Mechanism Section (Cdm37M-5Bd32L)

    http://www.xiaoyu163.com 3 7 63 1515 0 8-7. CD MECHANISM SECTION (CDM37M-5BD32L) supplied M201 L 13942296513 supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-987-976-01 SCREW, STEP 4-978-426-01 INDICATOR (NO.) 4-944-490-01 BELT (TIMING) A-4660-978-A GEAR (PULLEY) ASSY * 516 1-659-059-13 LED (CD) BOARD 4-978-421-01 GEAR (MID)

  • Page 70: Base Unit Section (Bu-5Bd32L)

    http://www.xiaoyu163.com 3 7 63 1515 0 8-8. BASE UNIT SECTION (BU-5BD32L) L 13942296513 M101 M102 Les composants identifiés par une The components identified by marque ! sont critiques pour la mark ! or dotted line with mark ! are critical for safety. sécurité.

  • Page 71: Electrical Parts List

    http://www.xiaoyu163.com SECTION 9 AUDIO ELECTRICAL PARTS LIST 3 7 63 1515 0 Note: • SEMICONDUCTORS • Due to standardization, replacements in the parts list The components identified by In each case, u: µ , for example: may be different from the parts specified in the mark ! or dotted line with mark diagrams or the components used on the set.
  • Page 72 http://www.xiaoyu163.com AUDIO 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R623 1-249-432-11 CARBON 1/4W C157 1-163-009-11 CERAMIC CHIP 0.001uF R624 1-249-432-11 CARBON 1/4W C159 1-163-019-00 CERAMIC CHIP 0.0068uF 10% C161 1-126-206-11 ELECT CHIP 100uF 6.3V R625...
  • Page 73 http://www.xiaoyu163.com CD MOTOR CD-L CD-R 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R161 1-216-308-00 METAL CHIP 1/10W A-4673-765-A CD MOTOR BOARD, COMPLETE R162 1-216-101-00 METAL CHIP 150K 1/10W ************************ R171 1-216-078-00 RES,CHIP 1/10W R172...
  • Page 74 http://www.xiaoyu163.com CD-R DOOR SWITCH FRONT INPUT JACK LED (CD) 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark S679 1-554-303-21 SWITCH, TACTILE (‚) C861 1-162-282-31 CERAMIC 100PF S681 1-554-303-21 SWITCH, TACTILE (fl) C862 1-126-961-11 ELECT 2.2uF...
  • Page 75 http://www.xiaoyu163.com LED (PANEL) MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-672-195-11 LED (PANEL) BOARD C131 1-104-664-11 ELECT 47uF C132 1-104-664-11 ELECT 47uF ***************** C135 1-126-964-11 ELECT 10uF < DIODE > C161 1-137-195-11 FILM 0.56uF...
  • Page 76 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C413 1-126-916-11 ELECT 1000uF 6.3V C806 1-126-916-11 ELECT 1000uF 6.3V C414 1-126-916-11 ELECT 1000uF 6.3V C808 1-109-953-11 ELECT 2.2uF C415 1-163-005-11 CERAMIC CHIP 470PF C902 1-126-937-11 ELECT...
  • Page 77 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D808 8-719-210-33 DIODE EC10DS2 JR901 1-216-295-91 SHORT JR907 1-216-295-91 SHORT 0 (DR4/DR5/DR6/DR440) D911 8-719-988-61 DIODE 1SS355TE-17 (DR4/DR5/DR6/DR440) JR908 1-216-295-91 SHORT 0 (W300/W5000/XB500) D912 8-719-210-33 DIODE EC10DS2 (DR4/DR5/DR6/DR440) D913...
  • Page 78 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < RESISTOR > R301 1-216-085-00 METAL CHIP 1/10W R302 1-216-057-00 METAL CHIP 2.2K 1/10W R111 1-216-073-00 METAL CHIP 1/10W R303 1-216-025-91 RES,CHIP 1/10W R112 1-216-121-91 RES,CHIP...
  • Page 79 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R451 1-216-025-91 RES,CHIP 1/10W R577 1-216-025-91 RES,CHIP 1/10W R452 1-216-061-00 METAL CHIP 3.3K 1/10W R578 1-216-025-91 RES,CHIP 1/10W R501 1-216-025-91 RES,CHIP 1/10W R579 1-216-025-91 RES,CHIP...
  • Page 80 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R701 1-216-049-91 RES,CHIP 1/10W A-4417-572-A PA BOARD, COMPLETE (DR5) ****************** R702 1-216-097-91 RES,CHIP 100K 1/10W R703 1-216-049-91 RES,CHIP 1/10W A-4419-648-A PA BOARD, COMPLETE (W5000) R704 1-216-097-91 RES,CHIP 100K...
  • Page 81 http://www.xiaoyu163.com 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C862 1-130-493-00 MYLAR 0.068uF D851 8-719-991-33 DIODE 1SS133T-77 C863 1-126-961-11 ELECT 2.2uF D852 8-719-110-06 DIODE RD18F-T7B2 (DR4/DR5/DR440) (W300/W5000/XB500) D853 8-719-991-33 DIODE 1SS133T-77 (W300/W5000/XB500) C891 1-127-752-11 ELECT 3300uF...
  • Page 82 http://www.xiaoyu163.com 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Q904 8-729-048-13 TRANSISTOR 2SC3616-KLM-T1 R817 1-249-421-11 CARBON 2.2K 1/4W F (W300/W5000/XB500) R818 1-249-417-11 CARBON 1/4W F Q904 8-729-620-05 TRANSISTOR 2SC2603-EF R819 1-249-439-11 CARBON 1/4W (DR4/DR5/DR6/DR440) Q905...
  • Page 83 http://www.xiaoyu163.com PANEL FL 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R912 1-249-429-11 CARBON 1/4W C642 1-162-286-21 CERAMIC 220PF C643 1-162-286-21 CERAMIC 220PF R951 1-219-122-91 FUSIBLE 0.33 1/4W F C644 1-162-286-21 CERAMIC 220PF (DR4/DR5/DR6/DR440/W300:US/W5000/XB500) C645...
  • Page 84 http://www.xiaoyu163.com PANEL FL 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Q607 8-729-029-23 TRANSISTOR DTA114TSA-TP R656 1-249-438-11 CARBON 1/4W Q608 8-729-047-58 TRANSISTOR DTC114TLTL2 R659 1-249-411-11 CARBON 1/4W Q609 8-729-047-58 TRANSISTOR DTC114TLTL2 R660 1-249-411-11 CARBON 1/4W...
  • Page 85 http://www.xiaoyu163.com PANEL-VR LEAF SW 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-4417-536-A PANEL-VR BOARD, COMPLETE < SWITCH > ************************ S625 1-771-215-11 SWITCH, TACTILE (GEQ ¿ ˘ ≥ ÷) < CAPACITOR > S626 1-554-303-21 SWITCH, TACTILE (GROOVE) S627...
  • Page 86 http://www.xiaoyu163.com TABLE SENSOR TC-A TC-B TRANS SUB TRANS LEAF SW 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R706 1-249-425-11 CARBON 4.7K 1/4W F S1002 1-570-953-11 SWITCH, PUSH (1 KEY) R707 1-247-804-11 CARBON 1/4W S1003...
  • Page 87 http://www.xiaoyu163.com TRANS 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C893 1-130-777-00 FILM 0.1uF 100V MISCELLANEOUS C961 1-162-306-11 CERAMIC 0.01uF ************* C963 1-162-306-11 CERAMIC 0.01uF 1-769-977-11 WIRE (FLAT TYPE) (13 CORE) <...
  • Page 88 HCD-DR4/DR5/DR6/DR440/W300/W5000/XB500 3 7 63 1515 0 Ref. No. Part No. Description Remark 3-865-548-41 MANUAL, INSTRUCTION (FRENCH,SPANISH) (DR4:E,TH,SP/DR5:E,SP/DR6:E,SP,MY/XB500:AEP) 3-865-548-51 MANUAL, INSTRUCTION (CHINESE) (DR4:SP/DR5:SP/DR6:SP,MY) 3-865-548-61 MANUAL, INSTRUCTION (ARABIC)(DR4:EA) 3-865-548-71 MANUAL, INSTRUCTION (GERMAN)(XB500:AEP) 3-865-548-81 MANUAL, INSTRUCTION (DUTCH,ITALIAN,PORTUGUESE,SWEDISH)(XB500:AEP) 3-865-548-91 MANUAL, INSTRUCTION (POLISH, RUSSIAN)

This manual is also suitable for:

Hcd-w5000Hcd-dr5Hcd-xb500Hcd-dr440Hcd-dr6Hcd-w300

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