Zenith ZPP 416 Manuals

Manuals and User Guides for Zenith ZPP 416. We have 1 Zenith ZPP 416 manual available for free PDF download: Service Manual

Zenith ZPP 416 Service Manual

Zenith ZPP 416 Service Manual (80 pages)

Brand: Zenith | Category: Engine | Size: 3.79 MB

Table of Contents

General
3
Specification
3
Tightening Torque
7
Table of Contents
8
Service Standard
8
Maintenance
9
Checking Engine Oil
9
Changing Engine Oil
9
Filter Selection
10
Procedure for Replacing the Oil Filter
10
Selection of Engine Oil
11
Recommended SAE Viscosity Grades
11
Checking Coolant Leak
12
Radiator Cap Pressure Test
12
Specific Gravity Test
13
Relation between Coolant Concentration and Specific Gravity
13
Recommended Coolant
13
Changing Engine Coolant
14
Checking Compression Pressure
14
Adjusting Timing Belt Tension
15
Standard Value
17
Adjusting Drive Belt Tension
17
Adjusting the Alternator Belt
18
Type a Tension Gauge
18
Type B Tension Gauge
18
Alternator Support Bolt and Nut 20
18
Alternator Lock Bolt 12
18
Alternator Brace Mounting Bolt 20
18
Coolant Pump Pulley 8 ~ 10 80 ~ 100 6
18
Coolant Pump Bolt 12
18
- Special Tools
  19
- Troubleshooting
  21
Thermostat Housing Bolt 15
21
- Timing System
  23
- Timing Belt
  23
- Components
  23
- Disassembly
  24
- Inspection
  26
- Sprockets Tensioner Pulley, and Idler Pulley
  26
- Reassembly
  29
- Cylinder Head Assembly
  32
- Cylinder Head Inspection
  34
- Valve Springs
  35
- Valves
  35
- Replacing the Valve Seat Ring
  36
- Valve Seat Insert Oversizes
  36
- Replacing Valve Guide
  36
- Valve Guide Oversizes
  37
- Main Moving System
  39
- Cam Shaft
  39
- Oil Seal
  41
- Hla ( Hydraulic Lash Adjuster)
  42
- Timing Chain
  43
- Crank Shaft
  45
- Crankshaft
  46
- Crankshaft Sensor Wheel
  46
- Oil Clearance Measurement
  46
- Crankshaft Main Journal Diameter
  47
- Main Journal Bearing Thickness
  47
- Fly Wheel
  49
- Piston
  50
- Connecting Rod Cap
  51
- Disassembly and Reassembly of the Piston Pin
  51
- Piston Rings
  53
- Pistons and Piston Pins
  53
- Piston Ring Service Size and Mark
  54
- Connecting Rods
  54
- Cooling System
  58
- Engine Coolant Hose／Pipes
  58
- Engine Coolant Pump
  61
- Radiator Fan Motor
  64
- Radiator Cap
  65
- Thermostat
  67
- Coolant Temperature Sensor
  67
- Oil Pump
  68
- Lubrication System
  68
- Front Case
  69
- Oil Pan and Oil Screen
  69
- Front Case and Oil Pump Cover
  69
- Oil Pump Gears
  69
- Oil Pressure Switch
  70
- Relief Valve and Spring
  70
- Engine Block
  73
- Intake and Exhaust System
  77
- Exhaust Manifold
  77
- Intake Manifold
  79

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