Yamaha XY-X Series Manuals

Manuals and User Guides for Yamaha XY-X Series. We have 1 Yamaha XY-X Series manual available for free PDF download: Owner's Manual

Yamaha XY-X Series Owner's Manual (276 pages)

Brand: Yamaha | Category: Robotics | Size: 4.44 MB

Table of Contents
3
Using the Robot Safely
11
Safety Information
13
Essential Caution Items
14
Special Training for Industrial Robot Operation
21
Robot Safety Functions
22
Safety Measures for the System
23
Trial Run
24
Work Within the Safeguard Enclosure
25
Automatic Operation
26
Adjustment and Inspection
26
Repair and Modification
26
Warranty
27
CE Marking
28
Product Outline
29
Robot
31
Names of each Part
32
Robot Controller
37
Preparing the Robot
39
Robot Installation Environment
41
Unpacking the Robot
42
Checking the Product
43
Transporting the Robot
45
Installation
47
Installation Base
47
Installing the Robot
48
Protective Connections
49
Connecting the Robot Cables
50
Connecting with the DRCX Controller
52
Connecting with the TRCX Controller
54
3-Axis Model
54
4-Axis Model
56
Connecting to the QRCX or RCX40 Controller
58
Installing the Tool
60
User Wiring and User Piping
61
Setting the Robot
62
Setting the Payload
62
Setting the Maximum Speed
63
Setting the Acceleration
64
Absolute Reset
65
Outline
71
Precautions
71
Daily Inspection
72
Three-Month Inspection
72
Six-Month Inspection
73
Three-Year Inspection
74
Replenishing the Grease
75
Maintenance and Inspection of Harmonic Drives
76
Harmonic Grease Replacement Period
77
Specifications
79
Robot Cable
81
User I/O Cable
85
Pxyx
87
Installation
89
Installation Bolt Types
89
Installation Bolt Nominal Length
89
Tightening Torque
89
Installation Methods
90
Protective Connections
91
Ground Terminal
91
Ground Wire
92
Wiring Method
92
Installing the Tool
93
User Wiring and User Piping
94
Periodic Inspections
96
Replenishing Grease to the Linear Guide
96
Replenishing Grease to the Ball Screw
97
Tightening Torque
101
Installation
101
Installation Bolt Types
101
Installation Bolt Nominal Length
101
Installation Methods
102
Protective Connections
103
Ground Terminal
103
Ground Wire
104
Wiring Method
104
Arm Type 2-Axis Model
105
Installing the Tool
105
ZS (3Rd-Axis Option)
107
User Wiring and User Piping
108
Cable Carrier Type
108
Example of Wiring and Piping Methods Using Cable Carrier
108
Cable Carrier Specifications
111
User I/O Cable Specifications
112
Periodic Inspections
113
Replenishing Grease to the Linear Guide
113
Replenishing Grease to the Ball Screw
114
Installation
119
Installation Bolt Types
119
Installation Bolt Nominal Length
119
Tightening Torque
120
Installation Methods
120
Protective Connections
123
Ground Terminal
123
Ground Wire
124
Wiring Methods
124
Arm Type with Cable Carrier
125
Arm Type with Whipover Cable, Moving Arm Type, Pole Type
127
XZ Type
128
Installing the Tool
129
Arm Type, Pole Type 2-Axis Model
129
Moving Arm Type 2-Axis Model
131
(Arm Type, Moving Arm Type, 3Rd-Axis Option/Xz Type 2-Axis Model)
132
(Arm Type, Moving Arm Type, 4Th-Axis Option/Xz Type 3Rd-Axis Option)
133
ZS/ZRS (Arm Type 3/4-Axis Option, XZ Type 2/3-Axis Model)
134
ZFH (Arm Type, Gantry Type, Moving Arm Type 3Rd-Axis Option)
135
XZ 2Nd-Axis Option
135
Zfl
136
(Arm Type, Moving Arm Type, 3Rd-Axis Option/Xz Type 2-Axis Model)
136
User Wiring and User Piping
137
Cable Carrier Type
137
Example of Wiring and Piping Methods Using Cable Carrier
137
Cable Carrier Specifications
140
User I/O Cable Specifications
141
Whipover Cable Type
142
Examples of Wiring and Piping with Whipover Cable
142
Replenishing Grease to the Linear Guide
144
Periodic Inspections
144
Replenishing Grease to the Ball Screw
145
Periodic Inspection of the ZS/ZRS Unit
147
Replenishing Grease to the Z-Axis Ball Screw and Ball Spline
147
Adjusting the R-Axis Belt Tension (ZRS)
148
Replacing the R-Axis Harmonic Drive (ZRS)
149
Replenishing Grease to the Ball Screw
151
Installation
153
Installation Bolt Types
153
Installation Bolt Nominal Length
153
Tightening Torque
153
Installation Methods
154
Protective Connections
157
Ground Terminal
157
Ground Wire
157
Wiring Methods (Cable Carrier Type)
158
Wiring Methods (Whipover Cable Type)
158
Installing the Tool
159
XZ 2Nd-Axis Option
164
Zfl
165
(Arm Type, Moving Arm Type, 3Rd-Axis Option/Xz Type 2-Axis Model)
165
User Wiring and User Piping
166
Cable Carrier Type
166
Example of Wiring and Piping Methods Using Cable Carrier
166
Cable Carrier Specifications
168
User I/O Cable Specifications
169
Whipover Cable Type
170
Examples of Wiring and Piping with Whipover Cable
170
Replenishing Grease to the Ball Screw (ZF)
173
Installation Bolt Types
177
Installation Bolt Nominal Length
177
Tightening Torque
178
Installation Methods
178
Installation Methods (Arm Type, Moving Arm Type, Pole Type, Gantry Type X-Axis)
178
Installation Methods (Gantry Type Support Axis)
181
Installation Method 3 (Gantry Type Support Axis)
182
Protective Connections
183
Ground Terminal
183
Ground Wire
184
Wiring Methods
184
Installing the Tool
186
Arm Type, Gantry Type 2-Axis Model
187
Moving Arm Type 2-Axis Model
188
Pole Type 2-Axis Model
189
ZPH (Pole Type 3Rd-Axis Option)
192
RH (Arm Type, Gantry Type 4Th-Axis Option)
193
User Wiring and User Piping
194
Cable Carrier Type
194
Example of Wiring and Piping Methods Using Cable Carrier
194
Cable Carrier Specifications
196
User I/O Cable Specifications
197
Whipover Cable Type (Moving Arm Type/Pole Type 3-Axis)
198
Examples of Wiring and Piping with Whipover Cable
198
Whipover Cable Type
198
Periodic Inspections
200
Replenishing Grease to the Linear Guide
200
Replenishing Grease to the Ball Screw
201
SXYBX-ZF (XZ Type 2-Axis, Arm Type 3Rd-Axis Option)
213
ZS/ZRS (FXYBX, SXYBX 3/4-Axis Option)
214
ZFH (Arm Type, Gantry Type, Moving Arm Type 3Rd-Axis Option)
215
XZ 2Nd-Axis Option
215
Zfl
216
(Arm Type, Moving Arm Type, 3Rd-Axis Option/Xz Type 2-Axis Model)
216
User Wiring and User Piping
217
Cable Carrier Type
217
Example of Wiring and Piping Methods Using Cable Carrier
217
User I/O Cable Specifications
220
Whipover Cable Type
220
Examples of Wiring and Piping with Whipover Cable
221
Changing the Motor Installation Position
223
Installing the Cover
225
Adjusting the Timing Belt Tension (X-Axis)
226
Adjusting the Timing Belt Tension
226
Adjusting the Drive Belt Tension
227
Adjusting the Speed Reduction Belt Tension
229
Periodic Inspections
231
Replacing the Motor
231
Replacing the Drive Belt
232
Replacing the Speed Reduction Belt
235
Replacing the Slider
236
Replenishing the Grease
237
Replenishing Grease to the Linear Guide
237
Replenishing Grease to the Ball Screw (ZF)
239
Periodic Inspection of the ZS/ZRS Unit
240
Replenishing Grease to the Z-Axis Ball Screw and Ball Spline
240
Adjusting the R-Axis Belt Tension (ZRS)
241
Replacing the R-Axis Harmonic Drive (ZRS)
242
Installation
247
Installation Method
247
(Arm Type, Moving Arm Type, Pole Type, Gantry Type X-Axis)
247
Installation Bolt Types
247
Installation Bolt Nominal Length
247
Tightening Torque
248
Installation Methods
248
Installation Method 3 (Gantry Type Support Axis)
251
Protective Connections
252
Ground Terminal
252
Ground Wire
253
Wiring Methods
253
Installing the Tool
254
Arm Type, Gantry Type 2-Axis Model
254
Moving Arm Type 2-Axis Model
255
Pole Type 2-Axis Model
256
(Arm Type, Gantry Type, Moving Arm Type 3Rd-Axis Option)
257
ZL (Arm Type, Gantry Type)
258
ZPH (Pole Type 3Rd-Axis Option)
259
RH (Arm Type, Gantry Type 4Th-Axis Option)
260
User Wiring and User Piping
261
Cable Carrier Type
261
Example of Wiring and Piping Methods Using Cable Carrier
261
User I/O Cable Specifications
264
Periodic Inspections
267
Replenishing Grease to the Linear Guide
267
Replenishing Grease to the Ball Screw
268
Adjusting the Timing Belt Tension (X-Axis)
270
Replacing the Motor (X-Axis)
271
Installing and Removing the Cover
273
Stroke Cover
273
Belt Cover
274
Motor Cover
275

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Yamaha XY-X Series Owner's Manual (276 pages)

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