Yamaha waverunner xlt800 Manuals

Manuals and User Guides for Yamaha waverunner xlt800. We have 2 Yamaha waverunner xlt800 manuals available for free PDF download: Service Manual, Assembly Manual

Yamaha waverunner xlt800 Service Manual

Yamaha waverunner xlt800 Service Manual (500 pages)

Brand: Yamaha | Category: Boat | Size: 17.49 MB

Table of Contents

How to Use this Manual
4
Important Information
6
How to Use this Manual
8
Symbols
10
Index
12
Table of Contents
13
General Information
14
Generales

15
Allgemeine

15
Chapter 1

16
- Engine Serial Number
  16
- HULL IDENTIFICATION NUMBER (H.l.n.)
  16
Identification Numbers

16
- Jet Pump Unit Serial Number
  16
- PRIMARY L.D. NUMBER
  16
- Fire Prevention
  18
- Oils, Greases and Sealing Fluids
  18
Safety While Working

18
- Self-Protection
  18
- Ventilation
  18
- Good Working Practices
  20
- Disassembly and Assembly
  22
Special Tools

24
- Measuring
  24
- Removal and Installation
  26
Specifications

28
Chapter 2

30
General Specifications

30
Maintenance Specifications

38
- Engine
  38
- Jet Pump Unit
  40
- Hull and Hood
  40
- Electrical
  42
Tightening Torques

46
- Specified Torques
  46
- General Torque
  52
Cable and Hose Routing

54
- Periodic Inspection and Adjustment
  58
Inspection

59
Periodique Et

59
Reglage

59
Maintenance Interval Chart

60
Chapter 3

60
Periodic Service

64
- Control System
  64
- Steering Master Inspection
  64
- Steering Cable Inspection and Adjustment
  64
- Throttle Cable Inspection and Adjustment
  66
- Choke Cable Inspection and Adjustment
  68
- QSTS Cable Inspection and Adjustment
  68
  - Mesure
    69
  - Shift Cable Inspection and Adjustment
    72
  - YPVS Cable Adjustment
    74
  - Fuel Line Inspection
    76
  - Fuel System
    76
  - Trolling Speed Check and Adjustment
    78
  - Oil Injection System
    80
  - Oil Line Inspection
    80
  - Power Unit
    80
  - Spark Plug Inspection
    80
  - Battery Inspection
    82
  - Electrical
    82
  - Impeller Inspection
    88
  - Jet Pump Unit
    88
  - Drain Plug Inspection
    90
  - General
    90
  - Water Inlet Strainer Inspection
    90
- Fuel System
  98
Systeme Kraftstoff

99
- Exploded Diagram
  102
- Fuel Cock and Fuel Filter
  102
- Removal and Installation Chart
  102
D'alimentation

99
CHAPTER 4 Service Points

104
- Fuel Cock Inspection
  104
Choke Cable

106
- Exploded Diagram
  106
- Removal and Installation Chart
  106
Oil Tank

108
- Exploded Diagram
  108
- Removal and Installation Chart
  108
- Service Points
  112
- Oil Line Inspection
  112
- Oil Level Sensor Inspection
  112
- Oil Tank Inspection
  112
Fuel Tank

114
- Exploded Diagram
  114
- Removal and Installation Chart
  114
- Check Valve Inspection
  120
- Service Points
  120
- Fuel Level Sensor Inspection
  120
- Fuel Tank Inspection
  120
Intake Silencer

122
- Exploded Diagram
  122
- Removal and Installation Chart
  122
Carburetor Unit

124
- Exploded Diagram
  124
- Removal and Installation Chart
  124
- Service Points
  132
- Throttle Valve Synchronization Inspection and Adjustment
  132
- Choke Cable and Throttle Cable Installation
  134
- Oil Pump Cable Installation
  134
- Carburetor Assembly
  134
- Accelerator Pump Body Inspection
  142
- Arm Inspection
  142
- Service Points
  142
- Diaphragm Inspection
  142
- Regulator Body Inspection
  144
- Needle Valve Inspection
  144
- Jet and Carburetor Body Inspection
  144
- High- and Low-Speed Adjusting Screw Inspection
  144
- High- and Low-Speed Adjusting Screw Adjustment
  146
- Carburetor Assembly
  146
  - Fuel Pump
    148
  - Fuel Filter Inspection
    152
  - Fuel Pump Inspection
    152
  - Service Points
    152
  - Oil Pump
    154
  - Removal and Installation Chart
    156
  - Check Valve Inspection
    158
  - Oil Hose Inspection
    158
  - Oil Pump Cable Adjustment
    158
  - Oil Pump Inspection
    158
  - Service Points
    158
  - Power Unit
    164
  - Ausbau und Einbau
    167
  - Exhaust Chamber Assembly
    168
  - Exhaust Chamber Joint
    178
  - Engine Unit
    182
  - Exhaust Manifold
    188
  - Reed Valves
    190
  - Reed Valve Inspection
    192
  - Ypvs
    194
  - Cylinder Head
    200
  - Cylinder Head Inspection
    202
  - Cylinders
    204
  - Cylinder Inspection
    206
  - Pistons
    208
  - Piston Inspection
    212
  - Piston Pin Clip Removal and Installation
    212
  - Cylinder and Piston Combination
    214
  - Piston Ring Inspection
    214
  - Starter Motor
    220
  - Flywheel Magneto
    222
  - Drive Coupling Removal and Installation
    232
  - Flywheel Magneto Removal and Installation
    232
  - Drive Coupling Inspection
    234
  - Flywheel Magneto Inspection
    234
  - Starter Clutch Assembly Inspection
    234
  - Crankcase
    236
  - Crankcase Inspection
    240
  - Crankcase Installation
    240
  - Crankshaft
    242
  - Crankshaft Inspection
    244
  - Jet Pump Unit
    248
Pompe de Propulsion

249
- Reverse Gate
  258
- Lever 1 Installation
  264
- Lever 2 Installation
  264
- Jet Thrust Nozzle and Nozzle Ring
  266
- Impeller Duct, Impeller Housing, and Intake Duct
  268
- Impeller Duct and Drive Shaft
  272
- Drive Shaft Removal
  276
- Drive Shaft Inspection
  278
- Drive Shaft Installation
  278
- Transom Plate and Hoses
  284
- Bilge Hose Inspection
  288
- Bearing Housing
  290
- Bearing Removal
  296
- Driven Coupling Removal and Installation
  296
- Intermediate Drive Shaft Removal
  296
- Bearing Installation
  298
- Bearing, Intermediate Drive Shaft, Andgrease Hose Inspection
  298
- Driven Coupling Inspection
  298
- Oil Seal Installation
  300
- Intermediate Housing Installation
  302
- Electrical System
  304
Equipement Electrique

305
- Electrical Components
  308
- Electrical Box
  310
- Digital Multimeter
  322
- Electrical Analysis
  322
- Inspection
  322
- Low Resistance Measurement
  322
- Peak Voltage Adaptor
  324
- Peak Voltage Measurement
  324
- Test Harness
  326
- Ignition System
  328
- Wiring Diagram
  328
- Ignition Spark Gap
  330
- Ignition System Peak Voltage
  332
- Ignition Oil
  334
- Spark Plug Caps
  334
Anlage

335
- Engine Stop Switch
  336
- Thermo Switch
  336
- Starting System
  338
- Fuse
  340
- Starter Switch
  340
- Wiring Connections
  340
- Starter Relay
  342
- Starter Motor Exploded Diagram
  344
- Armature Inspection
  350
- Brush Holder Inspection
  352
- Starter Motor Front Cover Inspection
  352
- Charging System
  354
- Lighting Cool Peak Voltage
  356
- Rectifier/Regulator Peak Voltage
  356
- YPVS Wiring Diagram
  358
- YPVS Servomotor
  362
- YPVS Cable Inspection
  364
- YPVS Cable Removal and Installation
  364
- YPVS Servomotor Inspection
  364
- Indication System
  368
- Fuel Level Sensor
  372
- Display Function
  376
- Fuel Level Gauge
  380
- Oil Level Gauge
  382
- Overheat Warning Indicator
  384
- Speed Meter
  386
- Speed Sensor
  388
- Hull and Hood
  390
Coque Et Capot

391
Casco y Capó

391
Jet Pump

391
Hull Hood

392
- Handlebar
  394
- Handlebar Assembly Installation
  404
- Handlebar Inspection
  404
- QSTS Grip
  408
- QSTS Cable Inspection
  412
- QSTS Grip Inspection
  412
- Steering Master
  414
- Steering Master Components Inspection
  420
- Remote Control Cables and Speed Sensor Lead
  422
- Remote Control Cables Inspection
  428
- Steering Cable (Jet Pump End) Installation
  428
- Steering Cable Stopper Installation
  428
- QSTS Cable (Jet Pump End) Installation
  430
- QSTS Cable Stopper Installation
  430
- Shift Cable (Jet Pump End) Installation
  430
- Shift Cable Stopper Installation
  432
- Front Hood
  434
- Steering Console Cover
  440
- Hoses
  444
- Check Valve Inspection
  448
- Shift Lever
  450
- Base Assembly
  456
- Seats and Hand Grip
  458
- Seat Lock Inspection
  462
- Exhaust System
  464
- Exhaust Component Parts Sub-Assembly
  468
- Exhaust System Inspection
  468
- Deck and Hull
  470
- Engine Mount
  474
- Deep Scratches
  476
- Hull Repair
  476
- Shallow Scratches
  476
- Cracks and Punctures
  478
- Insert Nut
  480
- Graphic Installation
  484
- Graphic Removal
  484
Trbl Anls

486
- Trouble Analysis
  486
- Trouble Analysis Chart
  488
- Wiring Diagram
  496

Advertisement

Yamaha waverunner xlt800 Assembly Manual

Yamaha waverunner xlt800 Assembly Manual (60 pages)

Brand: Yamaha | Category: Jet ski | Size: 2.04 MB

Advertisement

Related Products

Yamaha Categories

Motorcycle Musical Instrument Electronic Keyboard Receiver Amplifier

More Yamaha Manuals