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Manuals and User Guides for Yamaha Sniper. We have
1
Yamaha Sniper manual available for free PDF download: Service Manual
Yamaha Sniper Service Manual (349 pages)
Manual Clutch and Automatic Sniper / Jupiter MX / Spark 135 / Exciter / 135LC
Brand:
Yamaha
| Category:
Motorcycle
| Size: 8.18 MB
Table of Contents
Table of Contents
9
How to Use this Manual
5
1 General Information
7
5 Cooling System
7
8 Electrical System
7
Carburetor
7
Chassis
7
Engine
7
Periodic Checks and Adjustments
7
Specifications
7
Troubleshooting
7
Table of Contents
9
Gen Info
11
Vehicleidentification
13
Chapter 1
13
Engine Serialnumber
13
Vehicle Identification Number
13
Important Information
14
Gaskets, Oilseals and O-Rings
14
Preparation for Removaland Disassembly
14
Replacementparts
14
Bearings and Oilseals
15
Circlips
15
Lock Washers/Plates and Cotter Pins
15
Checking the Connections
16
Specialtools
17
Spec Chapter 2 Specifications
21
Spec
21
Chapter 2 Specifications
23
Generalspecifications
23
Maintenance Specifications
26
Engine
26
Tightening Torques
31
Chassis
33
Tightening Torques
35
Electrical
37
Electrical Specifications
37
Conversion Table
39
Generaltightening Torque Specifications
39
Lubrication Points and Lubricant Types
40
Engine
40
Chassis
42
Cooling System Diagrams
43
Cable Routing
44
Adj Chapter 3 Periodic Checks and Adjustments
53
Chapter 3 Periodic Checks and Adjustments
55
Introduction
55
Periodic Maintenance and Lubrication Intervals
55
Covers
57
Installing the Frontcowling
57
Installing the Side Cowlings
57
Removing the Frontcowling
57
Removing the Side Cowlings
57
Installing the Center Panels
58
Removing the Center Panels
58
Removing the Rear Cowlings
58
Installing the Rear Cowlings
59
Installing the Headlightassembly
60
Removing the Headlightassembly
60
Engine
61
Adjusting the Valve Clearance
61
Adjusting the Valve Clearance
63
Adjusting the Engine Idling Speed
65
Adjusting the Throttle Cable Free Play
66
Chk Adj
68
Checking the Spark Plug
68
Measuring the Compression Pressure
69
Checking the Engine Oillevel
71
Changing the Engine Oil
72
Checking the Exhaustsystem
73
Checking the Oilfilter
73
Exhaust Pipe
73
Cleaning the Air Filter Element
74
Adjusting the Clutch Release System
75
Checking the Carburetor Jointand Intake Manifold
75
Checking the Fueland Vacuum Hoses
76
Checking the Crankcase Breather Pipe
77
Checkingthecoolantlevel
77
Checkingthecoolingsystem
78
Changingthecoolant
79
Chassis
82
Adjusting the Rear Brake
82
Checking the Frontbrake Pads
83
Checking the Rear Brake Shoes
83
Rear Brake Shoes/Light Switch
83
Adjusting the Rear Brake Lightswitch
84
Checking the Frontbrake Hose
84
Bleeding the Hydraulic Brake System
85
Adjusting the Drive Chain Slack
86
Checking the Brake Fluid Level
88
Lubricating the Drive Chain
88
Checking and Adjusting the Steering Head
89
Checking the Frontfork
91
Checking the Tires
92
Checking and Tightening the Spokes
94
Checking and Lubricating the Cables
95
Lubricating the Centerstand
95
Lubricating the Lever and Pedals
95
Lubricating the Sidestand
95
Checking and Charging the Battery
96
Electricalsystem
96
Checking the Fuse
100
Replacing the Headlightbulbs
101
Adjusting the Headlightbeam
102
Eng Chapter 4 Engine
103
Eng
103
Chapter 4
107
Cooling System
107
Engine Oil
107
Carburetor
107
Footrest
108
Muffler
108
Brake Pedal
108
Shiftpedal
108
Side Cowling Bracket
109
Wire, Cable and Hose
109
Engine Assembly
110
Removing the Engine
107
Installing the Engine
111
Engine Assembly
111
Brake Pedal
112
Muffler
112
Shiftpedal
112
Sidecowlingbracket
112
Wire, Cable and Hose
112
Carburetor
113
Cooling System
113
Engine Oil
113
Footrest
113
Cylinder Head
114
Removing the Cylinder Head
115
Checking the Cylinder Head
117
Checking Timing Chain Guide
118
Checking the Timing Chain Tensioner
119
Installing the Cylinder Head
119
Camshaft
123
Removing the Rocker Arms and Camshaft
124
Checking the Camshaft
125
Checking the Rocker Arms and Rocker Arm Shafts
125
Checking the Camshaftsprocket
127
Installing the Camshaftand Rocker Arms
127
Valves and Valve Springs
128
Removing the Valves
129
Checking the Valves and Valve Guides
130
Checking the Valve Seats
142
Checking the Valve Springs
144
Installing the Valves
145
Cylinder and Piston
147
Removing the Cylinder and Piston
148
Checking the Cylinder and Piston
149
Checking the Piston Rings
150
Checking the Piston Pin
151
Installing the Piston and Cylinder
152
Generator and Starter Clutch
154
Removing the Generator
155
Removing the Starter Clutch (T135Se)
156
Checking the Starter Clutch (T135Se)
157
Installing the Generator
158
Installing the Starter Clutch (T135Se)
158
Oilpump
160
Disassembling the Oilpump
161
Removing the Oilpump
161
Checking the Oilpump
162
Assembling the Oilpump
163
Installing the Oilpump
164
Clutch
165
Removing the Clutch
166
Checking the Clutch Plates
168
Checking the Friction Plates
168
Checking the Clutch Boss
169
Checking the Clutch Housing
169
Checking the Clutch Springs
169
Checking the Clutch Pressure Plate
170
Checking the Clutch Push Rods
170
Checking the Primarydriven Gear
170
Checking the Cage
171
Checking the Clutch Shoe
171
Checking the Clutch Shoe Housing
171
Checking the Clutch Release Shiftarm
172
Installing the Clutch
172
Shift Shaft
174
Removing the Shiftshaft
175
Checking the Oilseal
177
Checking the Shiftguide
177
Checking the Shiftshaft
177
Checking the Stopper Lever
177
Installing the Shiftshaft
178
Crankcase and Crankshaft
179
Disassembling the Crankcase
180
Checking the Crankshaftand Connecting Rod
181
Checking the Bearings
183
Checking the Crankcase
183
Checking the Timing Chain
183
Checking the Timing Chain Guide
183
Assembling the Crankcase
184
Installing the Crankshaft
184
Kickstarter
186
Removing the Kickstarter
187
Checking the Kickstarter
189
Installing the Kickstarter
190
Transmission
192
Disassembling the Transmission
193
Removing the Transmission
193
Checking the Shiftforks
194
Checking the Shiftdrum Assembly
195
Checking the Transmission
195
Installing the Transmission
196
Cool Chapter 5 Coolingsystem
199
Cool
199
Chapter 5
201
Radiator
201
Water Pump
202
Removing the Radiator
203
Checking the Radiator
204
Checking the Thermostat
206
Disassembling the Water Pump
206
Checking the Water Pump
207
Assembling the Water Pump
208
Installing the Thermostat
208
Installing the Radiator
209
Installing the Water Pump
209
Carb Chapter 6 Carburetor
211
Carb
211
Chapter 6 Carburetor
213
Removing the Carburetor
214
Disassembling the Carburetor
217
Checking the Carburetor
218
Assembling the Carburetor
221
Installing the Carburetor
222
Checking and Adjusting the Throttle Position Sensor
223
Checking the Fuelcock Operation
225
Air Cut-Off Valve
226
Air Induction System
226
Air Injection
226
Air Induction System Diagrams
227
Checking the Air Induction System
228
Installing the Air Induction System
228
Removing the Air Induction System
228
Chas Chapter 7 Chassis
229
Chas
229
Front Wheeland Brake Disc
231
Chapter 7
232
Removing the Frontwheel
232
Checking the Frontwheel
233
Checking the Brake Disc
235
Checking the Speedometer Gear Unit
236
Installing the Frontwheel
237
Rear Wheeland Brake
238
Removing the Rear Wheel
239
Checking the Rear Wheel
241
Disassembling the Brake Shoe Plate
241
Checking the Rear Wheeldrive Hub
242
Checking the Brake
243
Assembling the Brake Shoe Plate
244
Installing the Rear Wheel
244
Front Brake
246
Frontbrake Caliper
246
Replacing the Frontbrake Pads
247
Disassembling the Frontbrake Caliper
249
Checking the Frontbrake Caliper
251
Assembling and Installing the Frontbrake Caliper
252
Frontbrake Master Cylinder
254
Disassembling the Frontbrake Master Cylinder
255
Assembling and Installing the Frontbrake Master Cylinder
257
Front Fork
260
Removing the Frontfork Legs
261
Disassembling the Frontfork Legs
262
Checking the Frontfork Legs
264
Assembling the Frontfork Legs
265
Installing the Frontfork Legs
267
Handlebar
272
Checking the Handlebar
272
Installing the Handlebar
272
Steering Head
275
Checking the Steering Head
276
Removing the Lower Bracket
276
Installing the Steering Head
278
Rear Shock Absorber Assemblyand Swingarm
279
Removing the Rear Shock Absorber Assemblies and Swingarm
280
Checking the Rear Shock Absorber Assemblies
282
Checking the Swingarm
283
Installing the Rear Shock Absorber Assemblies and Swingarm
283
Drive Chain and Sprockets
285
Removing the Drive Chain and Sprockets
286
Checking the Drive Chain
287
Installing the Drive Chain and Sprockets
288
Elec Chapter 8 Electricalsystem
291
Elec
291
Chapter 8
293
Electricalcomponents
293
Checking Switch Continuity
295
Checking the Switches
297
Checking the Bulbs and Bulb Sockets
299
Types of Bulbs
299
Checking the Condition of the Bulbs
300
Checking the Condition of the Bulb Sockets
301
Circuitdiagram
302
Ignition System
302
Troubleshooting
303
Circuitdiagram
307
Electric Starting System (T135Se)
307
Troubleshooting
308
Starter Motor (T135Se)
310
Checking the Starter Motor
311
Disassembling the Starter Motor
311
Removing the Starter Motor
311
Assembling the Starter Motor
313
Installing the Starter Motor
313
Charging System
314
Circuitdiagram
314
Troubleshooting
315
Lighting System
317
Circuitdiagram
317
Troubleshooting
318
Checking the Lighting System
319
Signaling System
322
Circuitdiagram
322
Troubleshooting
324
Checking the Signaling System
325
Cooling System
332
Circuitdiagram
332
Troubleshooting
333
Self-Diagnosis
336
Trbl Shtg
341
Troubleshooting
341
Troubleshooting
343
Chapter 9
343
Electricalsystem
343
Compression System
344
Intake and Exhaustsystem
345
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